Novel grinding and polishing device
By designing a new grinding and polishing device including a bracket, a housing, a double-headed motor, a grinding disc, a semicircular cover and a robot, the existing grinding and polishing machine has solved the problem of large size and high operating risks, and the device is miniaturized and operational safety is improved.
Patent Information
- Application Number
- CN202322855870.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-24
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2033-10-24
AI Technical Summary
The existing grinding and polishing machines are large in size, and during the grinding and polishing process, people need to press the metallographic phase manually, which can easily lead to sewage splashing and safety risks.
A new type of grinding and polishing device was designed, including a bracket, a housing, a double-headed motor, a grinding disc, a semicircular cover and a robot. The double-headed transmission mechanism realizes synchronous rotation of coarse grinding and fine grinding discs. The robot replaces the personnel to manually fix the metallographic phase, semicircular cover and external pipes to prevent sewage from splashing.
The device is miniaturized, the operational risks are reduced, the sewage splash is avoided, and the safety and efficiency of the grinding and polishing process is improved.
Smart Images

Figure CN222537210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lithium battery processing, in particular to a novel grinding and polishing device. Background Art
[0002] In the production process of lithium batteries, the sealing effect is an important part of the packaging process. In the daily production process, it is an indispensable means to check the sealing effect and sol through metallography.
[0003] If you want to do metallography, you need a grinder and polisher. However, the existing grinders and polishers are generally large in size, and personnel are required to manually press the metallographic structure during the grinding and polishing process. Firstly, the surrounding environment is easily polluted by splashing sewage. Secondly, if it is not compacted, the metallographic structure is easy to fly out, which poses a greater safety risk to the operator. For this reason, we propose a new type of grinding and polishing device. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies of the prior art, the utility model provides a novel grinding and polishing device to solve the technical problem of miniaturization.
[0006] (II) Technical solution
[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:
[0008] A new type of grinding and polishing device includes a bracket and a shell. A double-headed motor is arranged inside the shell. Two sets of grinding discs are coaxially fixedly installed at both ends of the double-headed motor. Semicircular covers are rotatably installed on both sides of the shell through hinges. A manipulator is arranged inside the semicircular cover. The two sets of manipulators are used to fix the metallographic structure to be ground and polished, and complete the grinding and polishing on the surface of the rotating grinding disc.
[0009] The manipulator includes a support rod and a clamping block. The support rod slides through the middle part of the semicircular cover. A pressing bracket is arranged at the outer end of the support rod. The end of the support rod passes through the connecting cover plate. A clamping block is arranged at the upper end of the connecting cover plate. The clamping block includes multiple groups of metal rods. Metal sleeve rods are slidably installed on the outer side of the metal rods. The multiple groups of metal rods and the metal sleeve rods form a clamping surface. The area of the clamping surface is larger than the metallographic area to be processed. The metal sleeve rods at the edge are clamped around the metallographic area, and the metal sleeve rods in the middle are compressed according to the shape of the metallographic area.
[0010] Preferably, a movable lock is provided on the outside of one side of the semicircular cover, and the semicircular cover is locked and fixed on the outside of the shell by the movable lock. By fixing and installing the semicircular covers on both sides, a sealed installation of the shell is achieved.
[0011] Preferably, a water basin is provided below the bottom of the bracket, the water basin is used to store water required for heat dissipation, and water pipelines are provided inside the bracket and the shell.
[0012] Preferably, a water pump is provided under the water basin, and the water in the water basin is transported to the surface of the grinding disc through a pipeline by the water pump, so as to reduce the surface temperature and friction of the grinding disc.
[0013] Preferably, an external pipe is arranged outside the lower part of the shell, the external pipe passes through the outer side wall of the shell, and a hose is arranged at the outer end of the external pipe. At this time, the sewage flows back into the basin through the hose through the external pipe.
[0014] Preferably, the manipulator includes a support rod and a clamping claw block. The support rod slides through the middle of the semicircular cover. A pressing bracket is provided at the outer end of the support rod. The telescopic movement of the support rod is controlled by pressing the bracket. The end of the support rod passes through the connecting cover plate.
[0015] Preferably, a clamping claw block is provided at the upper end of the connecting cover plate, and the clamping claw block includes a plurality of groups of metal rods, and a metal sleeve rod is slidably installed on the outer side of the metal rod.
[0016] Preferably, a spring is arranged on the outside of the metal rod, and the spring is used to reset the metal rod and the metal sleeve rod after processing is completed.
[0017] Preferably, a metal spring is provided on the outside of the support rod, wherein the metal spring is used to rebound the pressing depth of the support rod, and the support rod can be ejected outward under the action of the metal spring after the pressing bracket stops being pressed down.
[0018] Preferably, the double-headed motor is composed of a permanent magnet in the outer ring, a coil, a commutator and a brush. The coil drives the transmission shaft in the double-headed motor to rotate, and the transmission shaft is connected to two grinding discs at the front and back to rotate coaxially.
[0019] (III) Beneficial effects
[0020] 1. Semicircular covers are installed on both sides of the shell through hinge rotation. Two sets of manipulators are used to fix the metallographic structure to be polished, and polishing is completed on the surface of the rotating grinding disc. The two sides of the grinding disc are divided into a coarse grinding disc and a fine grinding disc. The device realizes the synchronous rotation of the coarse grinding disc and the fine grinding disc through a double-head transmission mechanism, which reduces the volume of the entire device;
[0021] 2. A hose is provided at the outer end of the external pipe. At this time, the sewage flows back to the water basin through the hose through the external pipe to realize the recycling of cooling water. The device prevents the sewage from splashing during the grinding and polishing process by setting a cover plate at the top base;
[0022] 3. The end of the support rod passes through the connecting cover plate, and a clamping claw block is arranged at the upper end of the connecting cover plate. The clamping claw block includes multiple sets of metal rods. The spring can buffer the metal sleeve rod under the downward pressure to avoid excessive wear of the workpiece caused by excessive downward pressure. By setting a manipulator to replace the hands of personnel to control the metallographic structure, the risk in operation is greatly reduced, the metallographic structure is prevented from flying out easily, and the safety risk is reduced. This device greatly reduces the risk in operation by setting a manipulator to replace the hands of personnel to control the metallographic structure;
[0023] 4. A metal spring is arranged on the outside of the support rod, wherein the metal spring is used to rebound the pressing depth of the support rod, and the support rod can be ejected outward under the action of the metal spring after the pressing bracket stops being pressed down. The device realizes better grasping of metallographic structures of different shapes through a manipulator composed of multiple spring-type columns. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings.
[0025] Figure 1 This is the overall structural diagram of a new type of grinding and polishing device of the utility model;
[0026] Figure 2 The utility model is a structural diagram of a pressing bracket in a novel grinding and polishing device.
[0027] Legend: 1. Bracket; 2. Basin; 3. Water pump; 4. Casing; 5. Grinding disc; 6. Double-headed motor; 7. Manipulator; 8. Semicircular cover; 9. Movable lock; 10. Press bracket; 11. External pipe; 12. Hose; 13. Support rod; 14. Connecting cover; 15. Spring; 16. Metal rod; 17. Metal sleeve rod; 18. Metal spring. DETAILED DESCRIPTION
[0028] The embodiment of the present application solves the problems of miniaturization and cooling water splashing in the prior art by providing a new type of grinding and polishing device. The synchronous rotation of the coarse grinding and fine grinding discs is achieved through a double-head transmission mechanism, thereby reducing the volume of the entire device. The cover plate arranged on the top base prevents sewage from splashing during the grinding and polishing process.
[0029] Example 1
[0030] The technical solution in the embodiment of the present application is to solve the above-mentioned miniaturization problem, and the overall idea is as follows:
[0031] In view of the problems existing in the prior art, the utility model provides a novel grinding and polishing device, including a bracket 1 and a shell 4, a double-headed motor 6 is arranged inside the shell 4, two sets of grinding discs 5 are coaxially fixedly installed at both ends of the double-headed motor 6, semicircular covers 8 are rotatably installed on both sides of the shell 4 through hinges, and a manipulator 7 is arranged inside the semicircular cover 8. The two sets of manipulators 7 are used to fix the metallographic structure to be ground and polished, and the grinding and polishing are completed on the surface of the rotating grinding disc 5. The two sides of the grinding disc 5 are divided into a coarse grinding disc and a fine grinding disc. The coarse grinding disc and the fine grinding disc are synchronously rotated by the double-headed transmission mechanism, which reduces the volume of the entire device.
[0032] A movable lock buckle 9 is provided on the outside of one side of the semicircular cover 8, and the semicircular cover 8 is locked and fixed on the outside of the shell 4 through the movable lock buckle 9. By fixing and installing the semicircular covers 8 on both sides, the sealed installation of the shell 4 is achieved.
[0033] Example 2
[0034] Based on Example 1, in order to avoid the loss of parts and excessive friction caused by the large amount of heat generated during the grinding and polishing process, the overall idea of the embodiment of the present application is as follows:
[0035] A water basin 2 is provided below the bottom of the bracket 1, and the water basin 2 is used to store water that needs to be cooled. A water pipeline is provided inside the bracket 1 and the housing 4. A water pump 3 is provided below the water basin 2. The water in the water basin 2 is transported to the surface of the grinding disc 5 through the pipeline by the water pump 3, so as to reduce the surface temperature and friction of the grinding disc 5.
[0036] An external pipe 11 is arranged outside the lower part of the shell 4, and the external pipe 11 passes through the outer wall of the shell 4. A hose 12 is arranged at the outer end of the external pipe 11. At this time, sewage flows back to the water basin 2 through the external pipe 11 and the hose 12, so as to realize the recycling of cooling water. The cover plate arranged at the top base can prevent sewage from splashing during grinding and polishing.
[0037] Example 3
[0038] Based on Example 1, in order to avoid the user manually controlling the metallographic structure of the parts, the overall idea of this embodiment is as follows:
[0039] like Figure 2As shown, the manipulator 7 includes a support rod 13 and a clamping claw block, the support rod 13 is slidable through the middle part of the semicircular cover 8, and a pressing bracket 10 is arranged at the outer end of the support rod 13, and the telescopic action of the support rod 13 is controlled by pressing the bracket 10, and the end of the support rod 13 passes through the connecting cover plate 14, and a clamping claw block is arranged at the upper end of the connecting cover plate 14, and the clamping claw block includes a plurality of groups of metal rods 16, and a metal sleeve rod 17 is slidably installed on the outer side of the metal rod 16, and a spring 15 is arranged on the outer side of the metal rod 16, and the spring 15 is used to realize the reset of the metal rod 16 and the metal sleeve rod 17 after the processing is completed. By setting the manipulator 7 to control the metallographic structure instead of the hands of the personnel, the risk in the operation is greatly reduced, the metallographic structure is prevented from flying out easily, and the safety risk is reduced.
[0040] The plurality of metal rods 16 and metal sleeve rods 17 form a clamping surface, the area of which is larger than the metallographic area to be processed, wherein the metal sleeve rods 17 at the edge are clamped around the metallographic area, and the metal sleeve rods 17 in the middle are compressed according to the shape of the metallographic area, which makes the grinding and polishing process more stable.
[0041] The support rod 13 is provided with a metal spring 18 on the outside, wherein the metal spring 18 rebounds the pressing depth of the support rod 13, and can be ejected outward under the action of the metal spring 18 after the pressing bracket 10 stops pressing down, and the manipulator composed of multiple spring-type columns can achieve good grasping of metallographic structures of different shapes.
[0042] The double-headed motor 6 is composed of a permanent magnet in the outer ring, a coil, a commutator and a brush. The coil drives the transmission shaft in the double-headed motor 6 to rotate, and the transmission shaft is connected to two grinding discs 5 at the front and back to rotate coaxially.
[0043] Finally, it should be noted that: Obviously, the above embodiments are only examples for clearly explaining the present invention, and are not intended to limit the implementation methods. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from this are still within the scope of protection of the present invention.
Claims
1. A new type of grinding and polishing device, characterized in that: The invention comprises a bracket (1) and a shell (4), wherein a double-headed motor (6) is arranged inside the shell (4), two sets of grinding discs (5) are coaxially fixedly installed at both ends of the double-headed motor (6), semicircular covers (8) are rotatably installed on both sides of the shell (4) through hinges, and a manipulator (7) is arranged inside the semicircular cover (8), and the two sets of manipulators (7) are used to fix the metallographic structure to be ground and polished, and complete the grinding and polishing on the surface of the rotating grinding disc (5). The manipulator (7) comprises a support rod (13) and a clamping claw block, wherein the support rod (13) slides through the middle part of the semicircular cover (8), a pressing bracket (10) is arranged at the outer end of the support rod (13), the end of the support rod (13) passes through the connecting cover plate (14), and a clamping claw block is arranged at the upper end of the connecting cover plate (14), and the clamping claw block comprises a plurality of groups of metal rods (16), and a metal sleeve rod (17) is slidably installed on the outer side of the metal rod (16), wherein the plurality of groups of metal rods (16) and the metal sleeve rod (17) form a clamping surface, and the area of the clamping surface is larger than the metallographic area to be processed, wherein the metal sleeve rod (17) at the edge is clamped around the metallographic area, and the metal sleeve rod (17) in the middle is compressed according to the shape of the metallographic area.
2. A novel grinding and polishing device as claimed in claim 1, characterized in that: A movable lock buckle (9) is provided on the outside of one side of the semicircular cover (8), and the semicircular cover (8) is locked and fixedly installed on the outside of the housing (4) by means of the movable lock buckle (9).
3. A new type of grinding and polishing device as claimed in claim 1, characterized in that: A water basin (2) is arranged below the bottom of the support (1), and a water pipeline is arranged inside the support (1) and the outer shell (4).
4. A new type of grinding and polishing device as claimed in claim 3, characterized in that: A water pump (3) is arranged below the water basin (2), and the water pump (3) is used to transport the water in the water basin (2) to the surface of the grinding disc (5) through a pipeline.
5. A new type of grinding and polishing device as claimed in claim 4, characterized in that: An external pipe (11) is arranged outside the lower portion of the outer shell (4), the external pipe (11) passes through the outer wall of the outer shell (4), and a hose (12) is arranged at the outer end of the external pipe (11). At this time, sewage flows back into the basin (2) through the external pipe (11) and the hose (12).
6. A novel grinding and polishing device as claimed in claim 5, characterized in that: A spring (15) is arranged outside the metal rod (16).
7. A novel grinding and polishing device as claimed in claim 6, characterized in that: The support rod (13) is provided with a metal spring (18) on the outside, and after the pressing bracket (10) stops being pressed down, the support rod (13) pops out to the outside under the action of the metal spring (18).
8. A novel grinding and polishing device as claimed in claim 1, characterized in that: The double-headed motor (6) is composed of a permanent magnet in the outer ring, a coil, a commutator and a brush. The coil drives the transmission shaft in the double-headed motor (6) to rotate. The transmission shaft is connected to two grinding discs (5) at the front and rear to rotate coaxially.