H-shaped steel surface polishing device
By designing a rotatably symmetrical grinding mechanism, the transmission group and grinding group are driven by the power motor to rotate, and the web and flange plates of H-shaped steel are rolled and polished, solving the problems of high energy consumption, short service life and low rust removal efficiency in the prior art, and achieving a more efficient and long-lasting H-shaped steel surface grinding effect.
Patent Information
- Application Number
- CN202421306463.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-11
AI Technical Summary
When the existing H-shaped steel surface grinding device grinds the four sides of H-shaped steel, it requires an independent power source, resulting in increased energy consumption, fast wear of the grinding block, low service life, and low rust removal and grinding efficiency.
A H-shaped steel surface grinding device is designed, and two sets of rotatably symmetrical grinding mechanisms are used to drive the transmission group to rotate through a power motor. The transmission group drives the grinding rollers and grinding discs in the grinding group to rotate. The grinding discs are used to polish both sides of the web of the H-shaped steel, the second grinding rollers grind the outer surface of the web, and the first grinding rollers grind the inner surface of the web.
It reduces the use of power sources, reduces energy consumption, extends the service life of the grinding group, reduces the replacement frequency, and improves the rust removal and grinding efficiency.
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel structure processing, in particular to an H-shaped steel surface grinding device. Background Art
[0002] As an industrialized building system, steel structure meets the building industrialization standard requirements of standardized design, factory production, assembly construction, and information management. In rigid structure buildings, a variety of steel components are needed, the most common of which are steel pipes and H-shaped steels. H-shaped steels can be used as beams and columns in steel structure buildings. After production, H-shaped steels need to be stacked together. After being placed for a long time, a layer of rust will form on the surface of the H-shaped steels, which need to be polished and rusted. However, due to the special structure of the H-shaped steels, conventional polishing structures cannot be used to polish the entire surface. Patent application number CN202020650394.6 discloses an H-shaped steel surface polishing device, including a mounting frame, mounting blocks are provided on both sides of the bottom end of the mounting frame, and a mounting groove is provided on the upper end of the mounting block. A hydraulic cylinder is provided inside the mounting groove, and one end of the telescopic rod of the hydraulic cylinder is fixedly connected to the A slider is connected, and a mounting seat is horizontally fixedly connected to the upper end of the slider and the mounting groove, and a grinding motor is respectively installed on the upper end of the mounting seat, and the output end of the grinding motor is rotatably connected with a grinding mounting roller, and a first grinding block is sleeved and installed on the grinding mounting roller, and a buffer spring is connected between the grinding mounting roller and the first grinding block, and a U-shaped groove is provided at the bottom end of the mounting frame between the mounting blocks, and a grinding roller and a conveying roller are rotatably connected inside the U-shaped groove, and the rotating shaft of the grinding roller passes through the right end of the U-shaped groove and is rotatably connected to the first pulley on the outside, and a driving motor is provided at the bottom end of one side of the mounting block arranged on the right side of the mounting frame, and a second pulley is rotatably installed on the rotating shaft of the driving motor.
[0003] In this scheme, although the mounting block, the slider, the first grinding block, the hydraulic cylinder and the mounting seat, the grinding motor, the grinding mounting roller and the buffer spring are combined into two groups of grinding parts, the two sides of the H-beam can be movably fixed and then ground, but the four sides of the H-beam in this structure need to use independent power sources, and sliding grinding is used on both sides and the upper side of the H-beam, which not only increases energy consumption, but also causes the grinding block to wear quickly, has a short service life, a high replacement frequency, and low rust removal and grinding efficiency. To this end, the present application proposes an H-beam surface grinding device to solve the above problems. Utility Model Content
[0004] In view of the existing problems, the utility model provides an H-beam surface grinding device, which can effectively solve the problems raised in the background technology.
[0005] In order to solve the above problems, the utility model adopts the following technical solutions:
[0006] An H-beam surface grinding device comprises a base plate, on which two groups of rotationally symmetrical grinding mechanisms are fixed, the grinding mechanisms comprise a stand, on which a transmission group is installed, on which a power motor is fixed, the power motor is used to drive the transmission group to rotate, and a grinding group, wherein the grinding group comprises two first grinding rollers, two second grinding rollers and a grinding disc, and the grinding group is driven to rotate by the transmission group.
[0007] As a further solution of the utility model: the stand comprises two vertical plates, the vertical plates are welded and fixed to the bottom plate by angle irons, and the transmission group is arranged between the two vertical plates.
[0008] As a further solution of the utility model: the transmission group includes a first shaft rod, a second shaft rod and a third shaft rod movably connected to the two vertical plates, the second shaft rod and the third shaft rod are each set to two, the first shaft rod is fixedly connected to the first gear, the second shaft rod and the third shaft rod are respectively fixed with a second gear and a third gear, the first gear is meshed with two second gears, the second gear is meshed with the third gear, and the first shaft rod is transmission connected to the power motor.
[0009] As a further solution of the utility model: the grinding disc is fixedly connected to the first shaft, the second grinding roller is fixedly connected to the second shaft, and the first grinding roller is fixedly connected to the third shaft.
[0010] As a further solution of the utility model: the transmission group is arranged symmetrically in the upper and lower directions, and the second shaft rod and the third shaft rod are respectively distributed on the upper and lower sides of the first shaft rod.
[0011] As a further solution of the utility model: the distance between the second grinding roller and the first grinding roller is consistent with the thickness of the flange plate of the H-shaped steel.
[0012] As a further solution of the utility model: the length of the second grinding roller is greater than half the width of the H-beam.
[0013] As a further solution of the present invention: the second shaft rod and the third shaft rod are staggered in distribution on the vertical plane.
[0014] As a further solution of the utility model: mounting holes are provided on both sides of the bottom plate.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the utility model drives the transmission group to rotate through the power motor, and the transmission group drives the first grinding roller, the second grinding roller and the grinding disc to rotate, and the grinding disc is used to grind both sides of the web of the H-shaped steel, the second grinding roller grinds the outer surface of the web of the H-shaped steel, and the first grinding roller grinds the inner surface of the web of the H-shaped steel, thereby achieving the grinding and rust removal of the outer surface of the H-shaped steel, and adopts dual power to drive the grinding group to rotate, and the grinding of the H-shaped steel reduces the use of power source and reduces energy consumption, and the grinding group adopts grinding rollers and grinding discs to roll and grind the H-shaped steel, which reduces the wear of the grinding group, increases the service life, reduces the replacement frequency, and has high rust removal and grinding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of an H-beam surface grinding device;
[0017] Figure 2 It is a partial structural three-dimensional schematic diagram of an H-beam surface grinding device;
[0018] Figure 3 It is a three-dimensional schematic diagram of the grinding mechanism structure of an H-beam surface grinding device.
[0019] In the figure: 1, base plate; 2, mounting hole; 3, stand; 31, vertical plate; 32, angle iron; 4, power motor; 5, first grinding roller; 6, second grinding roller; 7, grinding disc; 8, first shaft rod; 9, second shaft rod; 10, third shaft rod; 11, first gear; 12, second gear; 13, third gear; 14, H-shaped steel. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figure 1-3 As shown, in this embodiment, combined with Figures 1 to 3The present embodiment is described. The present embodiment provides an H-beam surface grinding device, which includes a base plate 1. Mounting holes 2 are opened on both sides of the base plate 1 for fixing the base plate 1 on a translation mechanism. The base plate 1 is driven to slide along the length direction of the H-beam 14 by the translation mechanism. Two groups of rotationally symmetrical grinding mechanisms are fixed on the base plate 1. The grinding mechanism includes a stand 3. A transmission group is installed on the stand 3. A power motor 4 is fixed on the stand 3. The power motor 4 is used to drive the transmission group to rotate. A grinding group is installed on the transmission group. The grinding group includes two first grinding rollers 5, two second grinding rollers 6 and a grinding disc 7. The grinding group is driven to rotate by the transmission group.
[0022] The frame 3 includes two vertical plates 31, which are welded and fixed to the base plate 1 by angle irons 32. The transmission group is arranged between the two vertical plates 31. The transmission group includes a first shaft rod 8, a second shaft rod 9 and a third shaft rod 10 movably connected to the two vertical plates 31. The second shaft rod 9 and the third shaft rod 10 are both set in two. The first shaft rod 8 is fixedly connected with a first gear 11, and the second shaft rod 9 and the third shaft rod 10 are respectively fixed with a second gear 12 and a third gear 13. The first gear 11 is meshed with the two second gears 12, and the second gear 12 is meshed with the third gear 13. The first shaft rod 8 is transmission-connected to the power motor 4, the grinding disc 7 is fixedly connected to the first shaft rod 8, the second grinding roller 6 is fixedly connected to the second shaft rod 9, and the first grinding roller 5 is fixedly connected to the third shaft rod 10. The transmission group is symmetrically arranged in the upper and lower parts, and the second shaft rod 9 and the third shaft rod 10 are respectively distributed on the upper and lower sides of the first shaft rod 8, and the second shaft rod 9 and the third shaft rod 10 are staggered in the vertical plane, and the distance between the second grinding roller 6 and the first grinding roller 5 is consistent with the thickness of the flange plate of the H-beam 14, and the length of the second grinding roller 6 is greater than half the width of the H-beam 14. The second grinding roller 6 and the first grinding roller 5 on the same side of the first shaft rod 8 grind and remove rust on the upper and lower surfaces of the flange plate on one side of the H-beam 14 in turn, and the two grinding mechanisms are rotationally symmetrical, so that the second grinding rollers 6 on the two grinding mechanisms can be staggered to achieve full coverage and grinding of the outer surface of the H-beam 14.
[0023] The working principle of the utility model is: the H-shaped steel 14 to be derusted is suspended and fixed, and the bottom plate 1 is fixed on the translation mechanism, the translation mechanism is used to drive the bottom plate 1 to move along the length direction of the H-shaped steel 14, and then the power motor 4 is started, and the power motor 4 drives the first grinding roller 5, the second grinding roller 6 and the grinding disc 7 in the grinding group to rotate through the transmission group, and the inner and outer surfaces of the flange plate and the web surface of the H-shaped steel 14 are grinded and derusted in turn, so as to achieve the grinding and derusting of the outer surface of the H-shaped steel 14, and the double power is used to drive the grinding group to rotate, and the grinding of the H-shaped steel 14 reduces the use of power source and reduces energy consumption, and the grinding group adopts the grinding roller and the grinding disc 7 to roll and grind the H-shaped steel 14, which reduces the wear of the grinding group, increases the service life, reduces the replacement frequency, and has high rust removal and grinding efficiency.
[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.
[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An H-beam surface grinding device, comprising a bottom plate, characterized in that: Two groups of rotationally symmetrical grinding mechanisms are fixed on the base plate, and the grinding mechanisms include a stand, a transmission group is installed on the stand, a power motor is fixed on the stand, and the power motor is used to drive the transmission group to rotate, a grinding group, and the grinding group includes two first grinding rollers, two second grinding rollers and a grinding disc, and the grinding group is driven to rotate by the transmission group.
2. The H-beam surface grinding device according to claim 1, characterized in that: The stand comprises two vertical plates, the vertical plates are welded and fixed to the bottom plate through angle irons, and the transmission group is arranged between the two vertical plates.
3. The H-beam surface grinding device according to claim 2, characterized in that: The transmission group includes a first shaft rod, a second shaft rod and a third shaft rod movably connected to two vertical plates, the second shaft rod and the third shaft rod are each provided with two, a first gear is fixedly connected to the first shaft rod, a second gear and a third gear are respectively fixed to the second shaft rod and the third shaft rod, the first gear is meshed with two second gears, the second gear is meshed with the third gear, and the first shaft rod is transmission connected to the power motor.
4. The H-beam surface grinding device according to claim 3, characterized in that: The grinding disc is fixedly connected to the first shaft, the second grinding roller is fixedly connected to the second shaft, and the first grinding roller is fixedly connected to the third shaft.
5. The H-beam surface grinding device according to claim 3, characterized in that: The transmission group is symmetrically arranged in an upper and lower manner, and the second shaft rod and the third shaft rod are respectively distributed on the upper and lower sides of the first shaft rod.
6. The H-beam surface grinding device according to claim 5, characterized in that: The distance between the second grinding roller and the first grinding roller is consistent with the thickness of the flange plate of the H-shaped steel.
7. An H-beam surface grinding device according to claim 4 or 6, characterized in that: The length of the second grinding roller is greater than half of the width of the H-shaped steel.
8. The H-beam surface grinding device according to claim 4, characterized in that: The second shaft rod and the third shaft rod are staggered in the vertical plane.
9. The H-beam surface grinding device according to claim 1, characterized in that: Mounting holes are provided on both sides of the bottom plate.
Citation Information
Patent Citations
H-shaped steel surface polishing device
CN212470976U