Conveyor belt type visual cutting machine

By designing a conveyor belt-type visual cutting machine, visual inspection and automatic cutting technology are used to solve the burr problem after cutting non-metallic materials, and an efficient and automated burr removal process is achieved to meet the needs of rapid production and processing.

CN222537801UActive Publication Date: 2025-02-28DONGGUAN LULUXING IND AUTOMATIC TECH CO LTD +1
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Patent Information

Application Number
CN202323621724.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-02-28
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

After cutting non-metallic materials, burrs are prone to occur on the sides of the material, which affects product quality. The existing methods of removing burrs are inefficient and cannot meet the needs of rapid production and processing.

Method used

A conveyor belt-type visual cutting machine is designed, including a conveyor belt device, a visual detection device and a cutting device. The image of the material is taken through the visual detection device, and the control system automatically recognizes the position of the burr edges, and realizes automatic cutting through the cutting device.

Benefits of technology

It realizes automatic cutting of material burrs, improves production efficiency, reduces dependence on manual operations, and can quickly process large amounts of materials to meet the needs of rapid production and processing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a conveyer belt type visual cutting machine which comprises a main machine frame, a conveyer belt device, a visual detection device and a cutting device, the conveyer belt device, the visual detection device and the cutting device are installed on the main machine frame, the conveyer belt device drives materials to sequentially pass through the visual detection device and the cutting device, and the visual detection device photographs material images. The material image information is conveyed to a control system of the conveying belt type visual cutting machine, standard image information of qualified material product sizes is pre-stored in the control system, the burr position can be found when the standard image information is compared with the material image information, the control system sends a signal to the cutting device, and the cutting device moves and walks according to a track. Therefore, the cutting device cuts the burrs of the materials according to the photographed material images, the automation degree is high, excessive dependence on manpower is not needed, and rapid production and processing can be achieved.
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Description

Technical Field

[0001] The utility model relates to the field of mechanical equipment, in particular to a conveyor belt type visual cutting machine. Background Art

[0002] In the prior art, after a cutting machine is used to punch and cut non-metallic materials such as foam materials, cardboard, textiles, plastic materials, leather, rubber, packaging materials, floor materials, carpets, fiberglass, cork, etc., burrs will be generated on the sides of some materials such as leather. The burrs will affect the product quality, so the burrs need to be removed during production. The existing method of removing burrs is to manually use a cutting knife mold to cut the burrs of the material. The disadvantage is that the efficiency is low and manual alignment is required, which cannot meet the needs of rapid production and processing. Utility Model Content

[0003] In view of the above-mentioned defects in the prior art, the utility model provides a conveyor belt type visual cutting machine, and the specific technical solution is as follows:

[0004] A conveyor belt type visual cutting machine includes a main frame, and also includes a conveyor belt device, a visual detection device and a cutting device installed on the main frame. The conveyor belt device drives the material to pass through the visual detection device and the cutting device in sequence. The visual detection device takes a photo of the material image, and the cutting device cuts the material burrs according to the photographed material image.

[0005] As a preferred solution of the utility model, the conveyor belt device includes a main motor, a belt transmission assembly, a front roller, a rear roller and a conveyor belt. The front end of the main frame is rotatably installed with the front roller, and the rear end of the main frame is rotatably installed with the rear roller. The conveyor belt is installed between the front roller and the rear roller. The main motor drives the front roller to rotate through the belt transmission assembly, and the front roller drives the conveyor belt to rotate. The conveyor belt carries the material through the visual inspection device and the cutting device in sequence.

[0006] As a preferred solution of the utility model, the visual inspection device includes a support frame, a cross beam, an extension rod, a camera, a light source frame and a strip light source lamp. The support frame is installed above the main frame, the support frame is an inverted U-shape, the support frame supports the cross beam, the extension rod is installed on the cross beam, the extension rod extends laterally, the camera is installed at the end of the extension rod, the light source frame is located directly below the camera, and the strip light source lamp is installed in the light source frame.

[0007] As a preferred solution of the utility model, the cutting device includes a Y-axis moving module, an X-axis moving module and a cutting knife mechanism, the X-axis moving module is installed on the Y-axis moving module, the Y-axis moving module drives the X-axis moving module to move forward and backward along the Y-axis, the cutting knife mechanism is installed on the X-axis moving module, and the X-axis moving module drives the cutting knife mechanism to move left and right along the X-axis.

[0008] Beneficial effects: The conveyor belt device drives the material through the visual inspection device and the cutting device in sequence. The visual inspection device takes a photo of the material image, and the material image information will be transmitted to the control system of the conveyor belt visual cutting machine. The control system pre-stores standard image information of the qualified material product size. The position of the burr can be found by comparing the standard image information with the material image information. The control system sends a signal to the cutting device, and the cutting device moves along the trajectory, so that the cutting device can cut the burr of the material according to the photographed material image. It has a high degree of automation, does not need to rely too much on manual labor, and can be produced and processed quickly. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is an overall stereogram of the utility model;

[0010] Figure 2 It is a three-dimensional diagram of the conveyor belt device of the utility model;

[0011] Figure 3 It is a three-dimensional diagram of the visual inspection device of the utility model;

[0012] Figure 4 It is a three-dimensional diagram of the cutting device of the utility model. DETAILED DESCRIPTION

[0013] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings:

[0014] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the positions or elements referred to must have specific directions, be constructed and operated in specific directions. Therefore, they cannot be understood as limitations on the present invention.

[0015] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0016] like Figures 1 to 4As shown, a conveyor belt type visual cutting machine includes a main frame 1, and also includes a conveyor belt device 2, a visual inspection device 3 and a cutting device 4 installed on the main frame 1. The conveyor belt device 2 drives the material to pass through the visual inspection device 3 and the cutting device 4 in sequence. The visual inspection device 3 takes a photo of the material image, and the cutting device 4 cuts the burrs of the material according to the photographed material image.

[0017] like Figure 2 As shown, the conveyor belt device 2 includes a main motor 21, a belt transmission assembly 22, a front roller 23, a rear roller 24 and a conveyor belt 25. The front end of the main frame 1 is rotatably installed with the front roller 23, and the rear end of the main frame 1 is rotatably installed with the rear roller 24. The conveyor belt 25 is installed between the front roller 23 and the rear roller 24. The main motor 21 drives the front roller 23 to rotate through the belt transmission assembly 22, and the front roller 23 drives the conveyor belt 25 to rotate. The conveyor belt 25 carries the material through the visual inspection device 3 and the cutting device 4 in sequence. The worker puts the cut material on the conveyor belt 25. When the conveyor belt 25 rotates, it carries the material through the visual inspection device 3 and the cutting device 4 in sequence.

[0018] like Figure 3 As shown, the visual inspection device 3 includes a support frame 31, a cross beam 32, an extension rod 33, a camera 34, a light source frame 35 and a strip light source lamp 36. The support frame 31 is installed above the main frame 1, and the support frame 31 is in an inverted shape. The support frame 31 supports the cross beam 32, and the extension rod 33 is installed on the cross beam 32. The extension rod 33 extends laterally, and the camera 34 is installed at the end of the extension rod 33. The light source frame 35 is located directly below the camera 34, and the strip light source lamp 36 is installed in the light source frame 35. The camera 34 takes pictures of the material passing through the light source frame 35.

[0019] like Figure 4 As shown, the cutting device 4 includes a Y-axis moving module 41, an X-axis moving module 42 and a cutting knife mechanism 43. The X-axis moving module 42 is installed on the Y-axis moving module 41, and the Y-axis moving module 41 drives the X-axis moving module 42 to move forward and backward along the Y-axis. The cutting knife mechanism 43 is installed on the X-axis moving module 42, and the X-axis moving module 42 drives the cutting knife mechanism 43 to move left and right along the X-axis. The Y-axis moving module 41 and the X-axis moving module 42 cooperate with each other to make the cutting knife mechanism 43 move along the trajectory. The cutting knife mechanism 43 is the existing technology for cutting burrs.

[0020] The above content is a further detailed description of the utility model in combination with specific preferred implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the protection scope of the utility model.

Claims

1. A conveyor belt type visual cutting machine, comprising a main frame, characterized in that: It also includes a conveyor belt device, a visual inspection device and a cutting device installed on the main frame. The conveyor belt device drives the material to pass through the visual inspection device and the cutting device in sequence. The visual inspection device takes a photo of the material image, and the cutting device cuts the raw edges of the material according to the photographed material image.

2. The conveyor belt type visual cutting machine according to claim 1, characterized in that: The conveyor belt device includes a main motor, a belt transmission assembly, a front roller, a rear roller and a conveyor belt. The front roller is rotatably installed at the front end of the main frame, and the rear roller is rotatably installed at the rear end of the main frame. The conveyor belt is installed between the front roller and the rear roller. The main motor drives the front roller to rotate through the belt transmission assembly, and the front roller drives the conveyor belt to rotate. The conveyor belt carries the material through the visual inspection device and the cutting device in sequence.

3. The conveyor belt type visual cutting machine according to claim 1, characterized in that: The visual inspection device includes a support frame, a crossbeam, an extension rod, a camera, a light source frame and a strip light source lamp. The support frame is installed above the main frame, the support frame is in an inverted shape, the support frame supports the crossbeam, the extension rod is installed on the crossbeam, the extension rod extends laterally, the camera is installed at the end of the extension rod, the light source frame is located directly below the camera, and the strip light source lamp is installed in the light source frame.

4. The conveyor belt type visual cutting machine according to claim 1, characterized in that: The cutting device comprises a Y-axis moving module, an X-axis moving module and a cutting knife mechanism, wherein the X-axis moving module is mounted on the Y-axis moving module, the Y-axis moving module drives the X-axis moving module to move forward and backward along the Y-axis, and the cutting knife mechanism is mounted on the X-axis moving module, the X-axis moving module drives the cutting knife mechanism to move left and right along the X-axis.