Durable concrete pipe pile centrifugal machine
By adopting the design of combined wheel hub and extended channel in concrete pipe pile centrifuge, the problems of inconvenient replacement of load wheels and inconvenient concrete input in the prior art are solved, and higher equipment durability and production efficiency are achieved.
Patent Information
- Application Number
- CN202421163646.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The bearing wheels of existing concrete pipe pile centrifuges are set up as a whole, which is inconvenient to quickly replace them, and concrete needs to be injected in advance to prepare, making it inconvenient to add concrete during centrifugation.
A durable concrete pipe pile centrifuge is designed, using a combined wheel hub that is bolted and installed interlaced for easy replacement; at the same time, an extension channel is set to provide centrifugal transmission function and concrete input function, allowing concrete to be filled during centrifugation.
It realizes rapid replacement of combined wheel hubs and higher load-bearing capacity, extending the service time of the equipment; at the same time, through the design of extended channels, the input and forming of concrete is facilitated and production efficiency is improved.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concrete manufacturing, and more specifically, particularly relates to a durable concrete pipe pile centrifuge. Background Art
[0002] The method of making concrete pipe piles by centrifuge is gradually maturing, but it is inevitable that the load-bearing wheels will be deformed and damaged due to heavy loads and collisions during installation, so they need to be replaced after a certain period of time.
[0003] Based on the above, the load-bearing wheels used in the centrifuges currently in use are integrally arranged, which is not convenient for quick replacement. When replacing, the shaft needs to be dismantled and concrete needs to be injected in advance for preparation, which is inconvenient for adding concrete during the centrifugation process. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a durable concrete pipe pile centrifuge to solve the problem that the load-bearing wheels used in the existing centrifuges mentioned in the above background technology are arranged as an integral whole, which is inconvenient to replace quickly, and the shaft needs to be dismantled when replacing, and concrete needs to be injected in advance for preparation, which is inconvenient to add concrete during the centrifugation process.
[0005] The purpose and effect of the durable concrete pipe pile centrifuge of the utility model are achieved by the following specific technical means:
[0006] A durable concrete pipe pile centrifuge comprises a base, two sets of support shafts are rotatably arranged on both sides of the top of the base, and support wheels are rotatably arranged on the outside of the support shafts; a combined wheel hub is arranged on the outside of the support wheel; an external frame is fixedly arranged at the front end of the base, and a conveying pipe is fixedly arranged on the top of the external frame; an input bucket is integrally arranged on the top rear side of the conveying pipe; a guide frame is fixedly arranged on the top front side of the base, and a feed seat is slidably arranged above the guide frame, and an extension channel is rotatably arranged on the top of the rear end of the feed seat to cooperate with a bearing, the extension channel is located outside the conveying pipe, and the conveying pipe and the extension channel are aligned in center and do not contact each other.
[0007] Furthermore, the edge of the support wheel is configured as a double-sided conical structure protruding outward.
[0008] Furthermore, the main body of the combined wheel hub is a semicircular arc structure, two groups of combined wheel hubs form an overall circular arc, four groups of combined wheel hubs are arranged on both sides of the support wheel, and the four groups of combined wheel hubs are staggered and fixedly connected by eight groups of bolts.
[0009] Furthermore, a push piston is slidably arranged inside the front end of the delivery pipe, and a conical structure extending backward is integrally arranged on the front end edge of the push piston; a sealing ring for limiting the push piston is fixedly arranged at the front end of the delivery pipe.
[0010] Furthermore, a push-pull rod is provided at the rear end of the pushing piston via a clamping structure.
[0011] Furthermore, a screw is rotatably arranged at the lower middle part of the feed seat, a feed motor is fixedly arranged at the lower front end of the feed seat, the feed motor is transmission-connected to the screw, and the screw is threadedly connected to the guide frame; a centrifugal motor is fixedly arranged at the upper rear side of the feed seat.
[0012] Furthermore, the rear end of the extension channel is a hexagonal structure, a bevel gear is fixedly provided on the middle outside of the extension channel, a bevel gear is provided on the shaft end of the feed motor to mesh with the bevel gear; a spiral edge is integrally provided on the interior of the extension channel; a breathing hole is opened on the rear of the exterior of the extension channel and through the front side of the extension channel.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The combined wheel hubs are connected by bolts and installed in a staggered manner for easy replacement. When the combined wheel hubs are deformed, the deformed or damaged combined wheel hubs can be removed and replaced. In addition, the combined wheel hubs are connected in combination and use bolts to share the pressure, which can improve the overall load-bearing capacity and extend the service life.
[0015] An extension channel is provided to provide the function of centrifugal transmission and concrete input. The concrete is poured into the input bucket, and then passes through the conveying pipe into the pulled-out extension channel. With the propulsion force provided by the spiral edge, the concrete is discharged into the combined mold. While being input, the concrete is automatically separated and adhered to the inner wall of the combined mold by centrifugal force. Finally, the wall thickness is automatically leveled by the force of inertia, and then the concrete is formed.
[0016] The breath adjustment hole can be set to remove excess air during the process of inputting concrete. In addition, after the delivery is completed, a push-pull rod is installed to advance the push piston, and the push piston is used to push the concrete into the extension channel, and then it is delivered to the combination mold to complete the filling, ensuring that the loss is reduced during the process of inputting concrete into the combination mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the utility model in use state.
[0019] Figure 3 It is a schematic diagram of the assembly structure of the external rack of the utility model.
[0020] Figure 4 It is a schematic diagram of the disassembled structure of the external frame of the utility model.
[0021] Figure 5This utility model Figure 4 Another angle diagram of the structure.
[0022] Figure 6 It is a three-dimensional structural schematic diagram of the extension channel of the utility model.
[0023] Figure 7 It is a schematic diagram of the assembly structure of the combined wheel hub of the utility model.
[0024] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0025] 1. Base; 2. Support shaft; 3. Support wheel; 4. Combined wheel hub; 5. External frame; 501. Delivery pipe; 502. Input bucket; 503. Push piston; 504. Blocking ring; 505. Push-pull rod; 6. Guide frame; 601. Feed seat; 602. Lead screw; 603. Feed motor; 604. Centrifugal motor; 7. Extension channel; 701. Bevel gear disc; 702. Spiral edge; 703. Breathing hole. DETAILED DESCRIPTION
[0026] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0027] Embodiment 1:
[0028] As attached Figure 1 To Attachment Figure 7 As shown:
[0029] The utility model provides a durable concrete pipe pile centrifuge, comprising a base 1, two groups of support shafts 2 are rotatably arranged on both sides of the top of the base 1, and support wheels 3 are rotatably arranged on the outside of the support shafts 2; a combined wheel hub 4 is arranged on the outside of the support wheel 3; an external frame 5 is fixedly arranged at the front end of the base 1, and a delivery pipe 501 is fixedly arranged on the top of the external frame 5; an input bucket 502 is integrally arranged on the top rear side of the delivery pipe 501; a guide frame 6 is fixedly arranged on the top front side of the base 1, a feed seat 601 is slidably arranged above the guide frame 6, and an extension channel 7 is rotatably arranged on the top of the rear end of the feed seat 601, and the extension channel 7 is located outside the delivery pipe 501, and the delivery pipe 501 and the extension channel 7 are aligned in center and do not contact each other.
[0030] The edge of the support wheel 3 is configured as a double-sided conical structure protruding outward.
[0031] Among them, the main body of the combined wheel hub 4 is a semi-circular arc structure, two groups of combined wheel hubs 4 form an overall circular arc, and four groups of combined wheel hubs 4 are arranged on both sides of the support wheel 3. The four groups of combined wheel hubs 4 are staggered and fixedly connected by eight groups of bolts.
[0032] A push piston 503 is slidably arranged inside the front end of the delivery tube 501 , and a conical structure extending backward is integrally arranged on the front end edge of the push piston 503 ; a sealing ring 504 for limiting the push piston 503 is fixedly arranged at the front end of the delivery tube 501 .
[0033] The rear end of the push piston 503 is connected with a push-pull rod 505 via a clamping structure.
[0034] Among them, a screw 602 is rotatably arranged at the lower middle part of the feed seat 601, a feed motor 603 is fixedly arranged at the lower front end of the feed seat 601, the feed motor 603 is transmission-connected to the screw 602, and the screw 602 is threadedly connected to the guide frame 6; a centrifugal motor 604 is fixedly arranged at the upper rear side of the feed seat 601.
[0035] Among them, the rear end of the extension channel 7 is a hexagonal structure, a bevel gear 701 is fixedly provided on the middle outside of the extension channel 7, and a bevel gear is provided on the shaft end of the feed motor 603 to mesh with the bevel gear 701; a spiral edge 702 is integrally provided on the inside of the extension channel 7; a breathing hole 703 is opened on the front side of the extension channel 7 and runs through the rear of the outside of the extension channel 7.
[0036] like Figure 1-7 As shown, when the combined wheel hub 4 is deformed, the deformed or damaged combined wheel hub 4 can be removed and replaced, and the combined wheel hub 4 is connected in combination and uses bolts to bear and share the pressure, which can improve the overall bearing capacity and extend the service life. The combined mold is hung on the outside of the supporting wheel 3 and supported and fixed by the combined wheel hub 4. Then, the feed motor 603 is started to drive the screw 602 to rotate, and the guide frame 6 is pushed to move as a whole, and the extension channel 7 is docked and inserted into the middle of the front end of the combined mold; the centrifugal motor 604 is started to drive the bevel gear disk 701 to rotate, and then the extension channel 7 is driven to rotate, so that the combined mold as a whole is continuously rotated for centrifugation.
[0037] Embodiment 2:
[0038] On the basis of Example 1, the extension channel 7 can be extended and used for docking as needed, and concrete is poured into the input bucket 502, and then the concrete passes through the conveying pipe 501 into the pulled out extension channel 7, and the propulsion force provided by the spiral edge 702 is used to discharge the concrete into the combined mold. While inputting, the concrete is automatically separated and adhered to the inner wall of the combined mold by centrifugal force, and finally the wall thickness is automatically leveled by the force of inertia, and then formed; the breath adjustment hole 703 can be used to remove excess air during the input of concrete; the shape of the extension channel 7 can be made according to installation needs, as long as the extension channel 7 can drive the combined mold to rotate.
[0039] The specific usage and function of this embodiment are as follows:
[0040] In the utility model, when in use, the combined mold is hung outside the supporting wheel 3, supported and fixed by the combined wheel hub 4, and then the feed motor 603 is started to drive the lead screw 602 to rotate, and the guide frame 6 is pushed to move as a whole, and the extension channel 7 is docked and inserted into the middle of the front end of the combined mold;
[0041] The centrifugal motor 604 is started to drive the bevel gear disc 701 to rotate, thereby driving the extension channel 7 to rotate, and the combined mold as a whole is continuously rotated to perform centrifugation;
[0042] Then pour the concrete into the input hopper 502, and then the concrete passes through the delivery pipe 501 into the extended channel 7 that is pulled out, and with the propulsion force provided by the spiral edge 702, the concrete is discharged into the combined mold, and while being input, the concrete is automatically separated and attached to the inner wall of the combined mold by centrifugal force, and finally the wall thickness is automatically leveled by the force of inertia, and then formed;
[0043] The breathing hole 703 can be used to remove excess air during the process of inputting concrete;
[0044] After the delivery is completed, the push-pull rod 505 is installed to push the push piston 503, and the push piston 503 is used to push the concrete into the extension channel 7, and then the concrete is delivered to the combined mold to complete the filling;
[0045] When the combined wheel hub 4 is deformed, the deformed or damaged combined wheel hub 4 can be removed and replaced. The combined wheel hub 4 is connected in combination and uses bolts to share the pressure, which can improve the overall load-bearing capacity and extend the service life.
Claims
1. A durable concrete pipe pile centrifuge, characterized in that: include: A base (1), wherein two groups of support shafts (2) are rotatably arranged on both sides of the top of the base (1), and support wheels (3) are rotatably arranged on the outside of the support shafts (2); a combined wheel hub (4) is arranged on the outside of the support wheel (3); an external frame (5) is fixedly arranged at the front end of the base (1), and a conveying pipe (501) is fixedly arranged on the top of the external frame (5); an input bucket (502) is integrally arranged on the top rear side of the conveying pipe (501); a guide frame (6) is fixedly arranged on the top front side of the base (1), a feed seat (601) is slidably arranged above the guide frame (6), and an extension channel (7) is rotatably arranged on the top of the rear end of the feed seat (601), and the extension channel (7) is located outside the conveying pipe (501), and the conveying pipe (501) and the extension channel (7) are aligned in center and do not contact each other.
2. A durable concrete pipe pile centrifuge as claimed in claim 1, characterized in that: The edge of the support wheel (3) is arranged as a double-sided conical structure protruding outwards.
3. A durable concrete pipe pile centrifuge as claimed in claim 1, characterized in that: The main body of the combined wheel hub (4) is a semicircular arc structure. Two groups of combined wheel hubs (4) form an overall circular arc. Four groups of combined wheel hubs (4) are arranged on both sides of the support wheel (3). The four groups of combined wheel hubs (4) are arranged in an alternating manner and are fixedly connected by eight groups of bolts.
4. A durable concrete pipe pile centrifuge as claimed in claim 1, characterized in that: A push piston (503) is slidably arranged inside the front end of the delivery pipe (501), and a conical structure extending backward is integrally arranged on the front end edge of the push piston (503); a sealing ring (504) for limiting the push piston (503) is fixedly arranged at the front end of the delivery pipe (501).
5. A durable concrete pipe pile centrifuge as claimed in claim 4, characterized in that: The rear end of the pushing piston (503) is connected with a push-pull rod (505) via a clamping structure.
6. A durable concrete pipe pile centrifuge as claimed in claim 1, characterized in that: A lead screw (602) is rotatably arranged at the middle lower part of the feed seat (601), a feed motor (603) is fixedly arranged at the lower front end of the feed seat (601), the feed motor (603) is transmission-connected to the lead screw (602), and the lead screw (602) is threadedly connected to the guide frame (6); a centrifugal motor (604) is fixedly arranged at the upper rear side of the feed seat (601).
7. A durable concrete pipe pile centrifuge as claimed in claim 6, characterized in that: The rear end of the extension channel (7) is a hexagonal structure, a bevel gear disc (701) is fixedly arranged on the middle outer portion of the extension channel (7), and a bevel gear is arranged on the shaft end of the feed motor (603) to mesh with the bevel gear disc (701); a spiral edge (702) is integrally arranged inside the extension channel (7); and a breath adjustment hole (703) is opened at the rear of the exterior of the extension channel (7) and through the front side of the extension channel (7).