Scraping blade holder of photogravure press

By designing a scraper clip including a clamping plate, a fine-tuning device and a collection device, the problems of insufficient clamping force and inconvenient installation of the scraper are solved, and more efficient scraping effect and ink collection are achieved, and the production environment quality is improved.

CN222538524UActive Publication Date: 2025-02-28GUANGXI ZHENLONG IND
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Patent Information

Application Number
CN202421074955.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-02-28
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing ink scraper clip clamping force is insufficient, which leads to loosening of the ink scraper, reducing the ink scraping effect, and inconvenient installation and disassembly, and lacks ink collection function, affecting the production environment.

Method used

A scraper knife clip consisting of mounting base plate, clamping plate, locking bolts, fine-tuning device and collection device is designed. The clamping plate and the mounting base plate are connected by locking bolts to provide a firmer clamping force; the fine-tuning device adjusts the pressure of the ink scraper to the drum through the pressure sensor and fine-tuning bolts; the collecting device collects and stores ink through the ink coupling plate and storage tank.

Benefits of technology

It effectively improves the clamping force of the ink scraper, avoids loosening, improves the ink scraping effect, and simplifies the installation and disassembly process. It has the characteristics of easy use and strong practicality. At the same time, it realizes the collection and recycling of ink and improves the production environment.

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Abstract

The utility model discloses a doctor blade holder of a photogravure press, belongs to the technical field of doctor blade installation, and solves the problem that an existing doctor blade holder is poor in clamping effect. The doctor blade clamp comprises an installation bottom plate, a clamping plate is arranged above the installation bottom plate, a plurality of locking bolts are arranged between the clamping plate and the installation bottom plate, an installation groove used for containing a doctor blade is formed in the upper end face of the installation bottom plate, and a positioning plate used for limiting is arranged on the lower portion of the installation bottom plate. A fine adjustment device used for adjusting the pressure of the ink scraping blade on the roller is arranged on one side of the installation bottom plate and one side of the clamping plate, and collecting devices used for collecting ink are arranged on the installation bottom plate and the positioning plate. The doctor blade clamp of the photogravure press can effectively clamp a doctor blade, improves the ink scraping effect, is convenient to mount and dismount, and has the advantages of being convenient to use and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of scraper installation, in particular to a scraper clamp for a gravure printing machine. Background Art

[0002] The working principle of the gravure printing machine is that the grooves on the gravure cylinder carry ink to contact the printing substrate such as paper under the pressure of the embossing roller, and the text or pattern on the gravure cylinder is printed on the substrate. During the production process of the gravure printing machine, in order to prevent the ink other than the cells from being transferred to the paper, the scraper needs to scrape the plate surface continuously during the rotation of the printing plate to scrape off the ink other than the cells on the plate to ensure normal production.

[0003] However, the existing ink scraper clamp is usually pressed by a thin plate. Since the steel of the clamp is not strong, the clamping force of the clamp is insufficient, so that the ink scraper often becomes loose during uninterrupted work, which greatly reduces the ink scraping effect and makes the ink not scraped clean, thus affecting the quality of the produced products. In addition, the entire thin plate needs to be removed before it can be replaced during disassembly, and it needs to be repositioned, installed and debugged during installation. The disassembly and assembly process is extremely inconvenient. At the same time, the existing clamp does not have the ink collection function, so the scraped ink falls onto the entire machine tool, seriously affecting the surrounding production environment. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a scraper clamp for a gravure printing machine in view of the above-mentioned deficiencies in the prior art, which can effectively clamp the scraper, improve the scraping effect, and facilitate installation and disassembly, and has the characteristics of being easy to use and highly practical.

[0005] The technical solution adopted by the utility model is: a doctor blade clamp for a gravure printing machine, comprising a mounting base plate, a clamping plate is arranged above the mounting base plate, a plurality of locking bolts are arranged between the clamping plate and the mounting base plate, a mounting groove for placing the doctor blade is arranged on the upper surface of the mounting base plate, a positioning plate for limiting is arranged at the lower part of the mounting base plate, a fine-tuning device for adjusting the pressure of the doctor blade on the roller is arranged on one side of the mounting base plate and the clamping plate, and a collecting device for collecting ink is arranged on the mounting base plate and the positioning plate.

[0006] As a further improvement, the cross section of the positioning plate is L-shaped, and the positioning plate is connected to the mounting base plate via a plurality of connecting bolts.

[0007] Furthermore, the fine-tuning device includes a first mounting plate, a second mounting plate, a plurality of pressure sensors and a plurality of fine-tuning bolts, the first mounting plate is arranged at the front end of the clamping plate, the second mounting plate is arranged at the front end of the mounting base plate, the plurality of pressure sensors are respectively and equidistantly mounted on the second mounting plate, and the fine-tuning bolts are arranged on the first mounting plate.

[0008] Furthermore, a plurality of the fine-tuning bolts and the pressure sensors are arranged on the first mounting plate in a one-to-one correspondence, and the pressure sensor wires are connected to a display screen.

[0009] Furthermore, the collecting device includes an ink receiving plate and a storage tank, the ink receiving plate is arranged obliquely on the mounting base plate below the ink scraper, a plurality of flow channels are opened on the mounting base plate, the storage tank is arranged on one side of the positioning plate, one end of the flow channel is arranged at the lowest end of the ink receiving plate, and the other end of the flow channel is arranged above the storage tank.

[0010] Furthermore, the storage tank is provided with an adsorption sponge for absorbing ink.

[0011] Furthermore, the thickness of the clamping plate is 8 to 12 mm, and the mounting base plate and the front end of the clamping plate are both provided with an inclined structure.

[0012] Beneficial Effects

[0013] Compared with the prior art, the utility model has the following advantages:

[0014] The utility model discloses a scraper clamp for a gravure printing machine. When installing, the scraper is first placed on a mounting groove, a clamping plate and a mounting bottom plate are connected together by a plurality of locking bolts, and the scraper is pressed by the clamping plate. Compared with the traditional simple thin plate pressing, the scraper is clamped more firmly by this structure, and the clamping plate is not easy to deform, so loosening is avoided, and the scraping effect is improved. Then, the knife clamp with the tool installed is positioned by a positioning plate, so as to realize rapid installation. After positioning, the knife clamp is pressed and fixed by a pressure block originally provided on the machine tool, so as to complete the preliminary installation. The sensor can detect the pressure of the scraper on the roller at different positions. By turning the corresponding fine-tuning bolt according to the value displayed on the screen, the pressure of the scraper on the roller can be accurately adjusted. At the same time, the pressure everywhere can be kept consistent, which makes the scraping effect better and improves the production quality. The scraped ink drips onto the ink receiving plate and flows into the storage tank through the flow channel for collection, which plays a role in collection and recycling. During this period, an adsorption sponge is used for adsorption to effectively prevent the collected ink from escaping. This device can effectively and quickly clamp the scraper while improving the scraping effect. It is easy to use and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the utility model.

[0016] Among them: 1-mounting base plate, 2-fine-tuning device, 3-clamping plate, 4-tilting structure, 5-locking bolt, 6-ink scraper, 7-mounting groove, 8-positioning plate, 9-connecting bolt, 10-ink receiving plate, 11-circulation channel, 12-storage tank, 13-adsorption sponge, 21-first mounting plate, 22-fine-tuning bolt, 23-pressure sensor, 24-second mounting plate, 25-display screen. DETAILED DESCRIPTION

[0017] The present invention will be further described below with reference to the specific embodiments in the accompanying drawings.

[0018] See also Figure 1 As shown, the utility model is a kind of ink scraper clamp of gravure printing machine, comprising a mounting base plate 1, a clamping plate 3 is arranged above the mounting base plate 1, a plurality of locking bolts 5 are arranged between the clamping plate 3 and the mounting base plate 1, a mounting groove 7 for placing the ink scraper 6 is arranged on the upper end surface of the mounting base plate 1, a positioning plate 8 for limiting is arranged at the lower part of the mounting base plate 1, a fine-tuning device 2 for adjusting the pressure of the ink scraper 6 on the roller is arranged on one side of the mounting base plate 1 and the clamping plate 3, a collecting device for collecting ink is arranged on the mounting base plate 1 and the positioning plate 8, when installing, the ink scraper 6 is first placed on the mounting groove 7, the clamping plate 3 and the mounting base plate 1 are connected together by a plurality of locking bolts 5, the ink scraper 6 is pressed by the clamping plate 3, the ink scraper 6 is clamped more firmly by this structure than by the traditional simple thin plate pressing, and the clamping plate 3 is not easy to deform, so as to avoid the loosening phenomenon In order to improve the ink scraping effect, the tool holder with the installed tool is positioned through the positioning plate 8 to achieve quick installation. After positioning, the tool holder is pressed and fixed with the original pressure block on the machine tool to complete the preliminary installation. The pressure sensors 23 at various locations can detect the pressure of the ink scraper 6 on the roller at different positions. The corresponding fine-tuning bolts 22 are turned according to the value displayed on the display screen 25 to accurately adjust the pressure of the ink scraper 6 on the roller. At the same time, the pressure at various locations can be kept consistent, so that the ink scraping effect is better and the production quality is improved. The scraped ink drips onto the ink receiving plate 10 and flows into the storage tank 12 through the flow channel 11 for collection, which plays a role of collection and recovery. During this period, the adsorption sponge 13 is used for adsorption to effectively prevent the collected ink from escaping. This device can effectively and quickly clamp the ink scraper while improving the ink scraping effect.

[0019] Specifically, the cross section of the positioning plate 8 is L-shaped, and the positioning plate 8 is connected to the mounting base plate 1 through a plurality of connecting bolts 9. The positioning plate 8 is quickly positioned by being close to the crossbeam on the machine tool and is connected with the connecting bolts 9 to facilitate disassembly and assembly by workers.

[0020] Preferably, the fine-tuning device 2 includes a first mounting plate 21, a second mounting plate 24, a plurality of pressure sensors 23 and a plurality of fine-tuning bolts 22. The first mounting plate 21 is arranged at the front end of the clamping plate 3, the second mounting plate 24 is arranged at the front end of the mounting base plate 1, and the plurality of pressure sensors 23 are respectively installed on the second mounting plate 24 at equal distances. The fine-tuning bolts 22 are arranged on the first mounting plate 21, and the plurality of fine-tuning bolts 22 and the pressure sensors 23 are arranged on the first mounting plate 21 in a one-to-one correspondence. The pressure sensors 23 are connected to a display screen 25 by electric wires. The pressure of the scraper 6 at different positions on the roller can be detected by the pressure sensors 23 at various locations. The corresponding fine-tuning bolts 22 are rotated according to the values ​​displayed on the display screen 25, so as to accurately adjust the pressure of the scraper 6 on the roller. At the same time, the pressure at various locations can be ensured to be consistent, so that the scraping effect is better and the production quality is improved.

[0021] Furthermore, the collecting device includes an ink receiving plate 10 and a storage tank 12. The ink receiving plate 10 is arranged obliquely on the mounting base plate 1 below the ink scraper 6. A plurality of flow channels 11 are opened on the mounting base plate 1. The storage tank 12 is arranged on one side of the positioning plate 8. One end of the flow channel 11 is arranged at the lowest end of the ink receiving plate 10, and the other end of the flow channel 11 is arranged above the storage tank 12. The scraped ink drips onto the ink receiving plate 10 and flows into the storage tank 12 through the flow channel 11 for collection, thereby playing the role of collection and recycling. At the same time, it effectively prevents the scraped ink from polluting the surrounding environment, thereby improving the working environment quality of the workers.

[0022] Furthermore, an adsorption sponge 13 for adsorbing ink is provided on the storage tank 12, which plays an adsorption role on the ink and effectively prevents the collected ink from escaping.

[0023] Furthermore, the thickness of the clamping plate 3 is 8 to 12 mm. By increasing the thickness, the mechanical properties are enhanced and deformation after being subjected to force is effectively prevented. The installation base plate 1 and the front end of the clamping plate 3 are both provided with an inclined structure 4. On the one hand, it plays a role of giving way to prevent interference from other components during installation. On the other hand, it can reduce the weight of the device and facilitate workers to disassemble and install.

[0024] When using a scraper knife clamp for a gravure printing machine of the present embodiment, the scraper knife 6 is first placed on the mounting groove 7, and the clamping plate 3 and the mounting base plate 1 are connected together by a plurality of locking bolts 5. The scraper knife 6 is pressed by the clamping plate 3. Compared with the traditional simple thin plate pressing, the scraper knife 6 is clamped more firmly by this structure, and the clamping plate 3 is not easy to deform, so that looseness is avoided and the scraping effect is improved. Then, the knife clamp with the tool installed is positioned by the positioning plate 8, so as to realize quick installation. After positioning, the knife clamp is pressed and fixed by the original pressing block on the machine tool. Thus, the preliminary installation is completed. The pressure of the scraper 6 on the roller at different positions can be detected by the pressure sensors 23 at various locations. The corresponding fine-tuning bolts 22 are turned according to the values ​​displayed on the display screen 25, so as to accurately adjust the pressure of the scraper 6 on the roller. At the same time, the pressure at various locations can be ensured to be consistent, so that the scraping effect is better and the production quality is improved. The scraped ink drips onto the ink receiving plate 10 and flows into the storage tank 12 through the flow channel 11 for collection, which plays a role in collection and recycling. During this period, the adsorption sponge 13 is used for adsorption to effectively prevent the collected ink from running out. The utility model provides a scraper clamp for a gravure printing machine, which can effectively clamp the scraper, improve the scraping effect, and facilitate installation and disassembly. It has the characteristics of being easy to use and highly practical.

[0025] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. A doctor blade holder for a gravure printing machine, characterized in that: The invention comprises a mounting base plate (1), a clamping plate (3) is arranged above the mounting base plate (1), a plurality of locking bolts (5) are arranged between the clamping plate (3) and the mounting base plate (1), a mounting groove (7) for placing an ink scraper (6) is arranged on the upper end surface of the mounting base plate (1), a positioning plate (8) for limiting position is arranged at the lower part of the mounting base plate (1), a fine-tuning device (2) for adjusting the pressure of the ink scraper (6) on the roller is arranged on one side of the mounting base plate (1) and the clamping plate (3), and a collecting device for collecting ink is arranged on the mounting base plate (1) and the positioning plate (8).

2. The ink scraper holder for a gravure printing machine according to claim 1, characterized in that: The cross section of the positioning plate (8) is L-shaped, and the positioning plate (8) is connected to the mounting base plate (1) via a plurality of connecting bolts (9).

3. The ink scraper holder for a gravure printing machine according to claim 1, characterized in that: The fine-tuning device (2) comprises a first mounting plate (21), a second mounting plate (24), a plurality of pressure sensors (23) and a plurality of fine-tuning bolts (22); the first mounting plate (21) is arranged at the front end of the clamping plate (3); the second mounting plate (24) is arranged at the front end of the mounting base plate (1); the plurality of pressure sensors (23) are respectively and equidistantly mounted on the second mounting plate (24); and the fine-tuning bolts (22) are arranged on the first mounting plate (21).

4. The ink scraper holder for a gravure printing machine according to claim 3, characterized in that: A plurality of the fine-tuning bolts (22) and the pressure sensors (23) are arranged on the first mounting plate (21) in a one-to-one correspondence, and the pressure sensors (23) are connected to a display screen (25) via electric wires.

5. The ink scraper holder for a gravure printing machine according to claim 1, characterized in that: The collecting device comprises an ink receiving plate (10) and a storage tank (12); the ink receiving plate (10) is arranged obliquely on a mounting base plate (1) below an ink scraper (6); a plurality of flow channels (11) are provided on the mounting base plate (1); the storage tank (12) is arranged on one side of a positioning plate (8); one end of the flow channel (11) is arranged at the lowest end of the ink receiving plate (10); and the other end of the flow channel (11) is arranged above the storage tank (12).

6. The ink scraper holder for a gravure printing machine according to claim 5, characterized in that: The storage tank (12) is provided with an adsorption sponge (13) for adsorbing ink.

7. The ink scraper holder for a gravure printing machine according to claim 1, characterized in that: The thickness of the clamping plate (3) is 8 to 12 mm, and the front ends of the mounting base plate (1) and the clamping plate (3) are both provided with an inclined structure (4).

Citation Information

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