Steel seat frame special for railway steel coil transportation

By designing a special steel seat frame for railway steel coil transportation, the combination of hump and reversible pillows is used to solve the problem of steel coil rolling in railway transportation, and the transportation efficiency and loading and unloading convenience are improved.

CN222539454UActive Publication Date: 2025-02-28DALIAN BAOSIGHT LIFTING TECH CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421027923.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-02-28
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

In railway transportation, steel coils are prone to rolling, resulting in increased loading and unloading difficulties and damage to the appearance of steel coils. Existing anti-rolling methods such as sleepers and rubber support are not ideal.

Method used

A special steel seat frame for railway steel coil transportation is designed, including the foundation frame, hump, groove, positioning stop and reversible pillow. Through the cooperation of hump and reversible pillow, stable and reliable steel coil fixation is achieved.

Benefits of technology

It effectively prevents the steel coil from rolling in railway transportation, simplifies the loading and unloading process, improves transportation efficiency, and adapts to steel coils of different sizes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model provides a special steel seat frame for railway steel coil transportation, which relates to the field of steel, and comprises a basic frame, humps, grooves, positioning stoppers and a turnover back cushion, the turnover back cushion is connected to the humps and is rotatably switched between an idle state and a working state, the humps are arranged on the basic frame in an array manner, and the grooves are formed in the humps. A groove is formed between every two adjacent humps, and a plurality of positioning check blocks are arranged at the two ends of the foundation frame. The foundation frame is connected with the interior of the train carriage in a positioning mode through the positioning check blocks, and the steel coil is hung into the groove and limited to the hump through adjustment of the turnover back cushion. The steel seat frame has the advantages of being easy to install and convenient to use through the positioning check block, and stability and reliability are achieved through matching of the hump and the turnover back cushion. The turnover back cushion is processed to adapt to steel coils with overlarge outer diameters and steel coils with oversmall outer diameters at the same time, and the problems of loading, unloading and rolling of the steel coils in railway open wagon transportation at present are solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of steel, and in particular to a special steel seat frame for railway steel coil transportation. Background Art

[0002] At present, in the steel industry, the proportion of steel coil products is very large. Although steel coils have many types, such as cold-rolled coils and hot-rolled coils, and the sizes are also different, the thickness, width, outer diameter and inner diameter of the steel coils are not the same, and there are many types, but they are generally curled into a cylindrical shape, so they are easy to roll during transportation, and the weight of the steel coils is several tons or even dozens of tons. If a rollover accident occurs, it will be a major accident. Moreover, the current road transportation heavy truck load is basically dozens of tons, so a truck can transport at most three to four coils, while for large steel coils of dozens of tons, only one coil can be transported. Therefore, it is not easy to transport steel coils by truck, which is dangerous and inefficient. Therefore, truck transportation of steel coils is only suitable for short-distance transportation. Railway transportation is most suitable for steel coil transportation because of its large load capacity and fast speed. Therefore, railway transportation is the first choice when transporting steel coils across the country.

[0003] However, during railway transportation, the rolling of steel coils during transportation is still an inevitable problem. At present, in order to prevent the rolling of steel coils during transportation, old methods such as sleepers and rubber supports are used, but the effect is not ideal. Steel coils often roll during transportation due to insufficient strength or displacement during transportation. Although railway transportation will not cause accidents due to the rolling of steel coils, the rolling of steel coils will still damage the appearance of the steel coils and affect the delivery of goods. At the same time, the rolling of steel coils will also increase the difficulty of loading and unloading of steel coils. In addition, anti-rolling measures such as sleepers and rubber supports are still difficult to control when loading steel coils, because there is no reference standard, the position is not easy to place, and the effect is useless if the spacing is large. If the spacing is small, the steel coils will be suspended, and the anti-rolling effect will still be greatly reduced. Utility Model Content

[0004] In view of the defects in the prior art, the purpose of the utility model is to provide a special steel seat frame for railway steel coil transportation.

[0005] According to the utility model, a special steel seat frame for railway steel coil transportation includes a basic frame, a hump, a groove, a positioning block and a flip pillow. The flip pillow is connected to the hump and the flip pillow can be rotated and switched between an idle state and a working state. The humps are arranged in an array on the basic frame, and a groove is provided between two adjacent humps. A plurality of positioning blocks are provided on both ends of the basic frame.

[0006] Preferably, a hinge base is provided at the bottom of the hump, and the hinge base is formed by two L-shaped steel plates connected in a mirror-image manner at intervals;

[0007] The L-shaped steel plate includes a short side and a long side. The short side is connected to the first working surface, and the first working surface is perpendicular to the long side. A hole is opened in the center of the long side, and a hinge shaft is installed in the hole.

[0008] Preferably, the flip pillow comprises a hinge arm, a body and a rubber pad, the hinge arm is connected to the bottom of the body, and the top of the body is connected to the rubber pad;

[0009] The hinge arm is provided with a hinge rotation hole, the hinge arm is connected to the hinge shaft through the hinge rotation hole, and the size of the hinge rotation hole is greater than the diameter of the hinge shaft.

[0010] Preferably, the hump includes a large hump and a small hump, the large hump and the small hump have the same structure, including an inner working arm and an outer working arm, the inner working arm is overlapped on the top of the outer working arm, the length of the inner working arm is greater than the outer working arm, and the angle between the inner working arm and the outer working arm is 90°.

[0011] Preferably, the hump includes a large hump and a small hump, and both the large hump and the small hump include an inner working arm and an outer working arm;

[0012] In the small hump, the inner working arm overlaps the top of the outer working arm, the length of the inner working arm is greater than the outer working arm, and the angle between the inner working arm and the outer working arm is 90°;

[0013] In the big hump, the inner working arm is connected to the outer working arm, the inner working arm and the outer working arm are of the same length, and the inner working arm and the outer working arm are both set as the first working surface.

[0014] Preferably, the inclined surface on one side of the hump-forming groove is the first working surface, and a rubber pad is installed on the first working surface;

[0015] The size of the rubber pad is smaller than the size of the first working surface, and the size between the rubber pad and the edge of the first working surface is smaller than 10 mm.

[0016] Preferably, the positioning block includes a top positioning plate, a bottom positioning plate and a vertical positioning plate, the top positioning plate is connected to the top of the base frame, the bottom positioning plate is connected to the bottom of the base frame, and the vertical positioning plates are respectively connected to the sides of the top positioning plate and the bottom positioning plate.

[0017] Preferably, a foot pad is provided at the bottom of the base frame, and the foot pad has the same thickness as the bottom positioning plate.

[0018] Preferably, a hanging ear is provided at the bottom of the hump, and the hanging ear is in a hook shape.

[0019] Preferably, the hump is triangular in shape.

[0020] Compared with the prior art, the utility model has the following beneficial effects:

[0021] (1) The utility model uses a positioning block to make the steel seat frame easy to install and easy to use, and achieves stability and reliability through the cooperation of the hump and the flip-over pillow;

[0022] (2) The utility model is processed with a reversible cushion to accommodate both steel coils with too large an outer diameter and steel coils with too small an outer diameter, thereby solving the current problems of loading and unloading and rolling of steel coils in railway open wagon transportation, thereby solving the current difficulties in railway steel coil transportation;

[0023] (3) The utility model realizes automatic lifting of the entire structure through the lifting lugs on the hump, meeting the requirements of intelligentization and automation of the crane. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0025] Figure 1 This is a schematic diagram of the structure of Example 1 of the present utility model;

[0026] Figure 2 for Figure 1 Side view of

[0027] Figure 3 for Figure 1 A top view of

[0028] Figure 4 for Figure 1 Side view of the flip-up headrest;

[0029] Figure 5 for Figure 1 Side view of the middle hump;

[0030] Figure 6 for Figure 2 Middle AA side view;

[0031] Figure 7 It is a top view of Example 2 of the utility model;

[0032] Figure 8 It is a top view of Example 3 of the present utility model.

[0033] The figure shows: basic frame 1, hump 2, large hump 201, small hump 202, hinge base 20, L-shaped steel plate 21, short side 23, long side 22, groove 3, positioning block 4, top positioning plate 41, bottom positioning plate 42, vertical positioning plate 43, flip-up pillow 5, hinge arm 51, main body 52, hinge rotation hole 54, and lifting ear 6. DETAILED DESCRIPTION

[0034] The utility model is described in detail below in conjunction with specific embodiments. The following embodiments will help those skilled in the art to further understand the utility model, but do not limit the utility model in any form. It should be pointed out that for those of ordinary skill in the art, several changes and improvements can be made without departing from the concept of the utility model. These all belong to the protection scope of the utility model.

[0035] Example 1

[0036] According to the utility model, a special steel frame for railway steel coil transportation is provided. Figure 1-6 As shown, it includes a basic frame 1, a hump 2, a groove 3, a positioning block 4 and a flip-up pillow 5. Figure 1 As shown, several rows and columns of triangular humps 2 are processed in the form of rows and columns on the front of the basic frame 1. Two adjacent humps 2 in the same row form a groove 3, so that several rows and columns of grooves 3 are formed. Based on the formation principle of the grooves 3, the number of rows of grooves 3 is the same as the number of rows of humps 2, and the number of columns will be 1 less than the number of columns of humps 2. The steel coils will be placed inside the grooves 3 in the same column. Depending on the length of the steel coil, one steel coil may occupy 2-3 grooves 3. The bottom of the humps 2 at the four corners of the basic frame 1 are processed with lifting ears 6, and the lifting ears 6 are hook-shaped, as shown in the figure. Figure 2 The lifting lug 6 is convenient for lifting by ropes, and of course, lifting by special clamps can be more convenient and quick, and can also achieve automated lifting.

[0037] Several positioning blocks 4 are processed on the front and rear crossbeams of the basic frame 1. The positioning blocks 4 will be used for internal positioning of the train open car compartment, and can also lock the position of the overall structure in the compartment, so as not to cause sliding during the operation of the train. The positioning block 4 is composed of three steel plates: the top positioning plate 41, the bottom positioning plate 42 and the vertical positioning plate 43, and the thickness of the steel plate is 10 mm. Since the positioning block 4 is fixed in the position in the compartment, it may vary depending on the compartment, so more models will be required for adaptation. The top positioning plate 41 and the bottom positioning plate 42 need to be welded to the top and bottom of the basic frame 1 according to the position of the compartment positioning pile, and the vertical positioning plate 43 is welded to the sides of the top positioning plate 41 and the bottom positioning plate 42 respectively to reinforce the top positioning plate 41 and the bottom positioning plate 42. A foot pad 11 is provided at the bottom of the basic frame 1. The foot pad 11 is consistent with the thickness of the bottom positioning plate 42. The function of the foot pad 11 is to balance the protrusion of the bottom positioning plate 42 to ensure that the basic frame 1 can be placed stably.

[0038] The hump 2 includes a large hump 201 and a small hump 202. There is no restriction on how to set the specific size of the hump. The size of the steel coils adapted to different models varies. The large hump 201 and the small hump 202 include an inner working arm and an outer working arm. Figure 1 As shown, four large humps 201 are respectively arranged around the basic frame 1, and four small humps 202 are arranged in the middle of the basic frame 1. Flippable cushions 5 are installed in the four small humps 202 in the middle. The flippable cushions 5 can change the size of the hump 2 in which they are located to adapt to the placement of different types of steel coils.

[0039] The reversible pillow 5 is connected to the hump 2, and the reversible pillow 5 rotates and switches between the idle state and the working state; when the reversible pillow 5 is in the idle state, the reversible pillow 5 is located between two adjacent humps 2, and the size of the groove 3 formed by the two adjacent humps 2 is the maximum value, and an extra-large steel coil can be placed here; when the reversible pillow 5 is in the working state, the bottom of the reversible pillow 5 is attached to the first working surface on the hump 2, and the formed second working surface is flush with the first working surface of the adjacent large hump 201, and a larger hump 2 can be formed in cooperation with the original hump 2, and the size of the groove 3 is the minimum value, at this time two large and medium-sized steel coils can be placed.

[0040] like Figure 2 As shown, the inner working arm of the hump 2 is longer than the outer working arm and overlaps the top of the outer working arm, and the two working arms form a 90-degree angle. This can cope with the huge pressure caused by the rolling tendency of the steel coil due to inertia caused by acceleration and deceleration during the transportation of the steel coil.

[0041] like Figure 4 The bottom of the hump 2 is provided with a hinge base 20, which is composed of two L-shaped steel plates 21 installed back to back with a spacing of 30 mm; the L-shaped steel plate is 10 mm thick and 50 mm wide. The L-shaped steel plate 21 includes a short side 23 and a long side 22, the long side is 50 mm, and the short side is 40 mm long. The short side 23 is connected to the first working surface, and the first working surface is perpendicular to the long side 22. The long side 22 has a hole in the center, and a hinge shaft is installed in the hole.

[0042] like Figure 5As shown, the flip pillow 5 includes a hinge arm 51, a main body 52 and a rubber pad. The main body 52 is the working body and will be subjected to huge pressure during operation. It must be made of a steel plate of not less than 10 mm. The hinge arm 51 can be made of a 3-5 mm steel plate. The hinge arm 51 is connected to the bottom of the main body 52, and a rubber pad is connected to the top of the main body 52. ​​When the flip pillow 5 is flipped to the working position, its back side just fits against the rubber pad on the hump 2, so that the rotatable pillow 5 can form a whole with the hump 2. A hinge rotation hole 54 is provided on the hinge arm 51, and the hinge arm 51 is connected to the hinge shaft through the hinge rotation hole 54, and the size of the hinge rotation hole 54 is greater than the diameter of the hinge shaft. In this way, when the flip pillow 5 is in the working position, the hinge arm 51 has some room for movement on the hinge axis. When the rotatable pillow 5 is squeezed, the force will be transmitted to the hump 2 through the back of the rotatable pillow 5 without causing the hinge arm 51 to be subjected to stress.

[0043] More specifically, the reversible pillow 5 is connected to the hump 2 via a hinge, and the reversible pillow 5 can be switched between the idle position and the working position by rotating the hinge. It should be noted that the hinge can theoretically be set on either the front or rear side of the hump 2, but usually, in order to improve the strength of the hump 2, the hump 2 is processed near the crossbeam of the nine-square grid of the basic frame 1. If the hinge is set incorrectly, the reversible pillow 5 will interfere with the crossbeam of the basic frame 1 when it is flipped to the idle position, making it impossible to flip to the idle position, so the hinge should be set on the side away from the crossbeam of the basic frame 1.

[0044] Example 2

[0045] The second embodiment is completed on the basis of the first embodiment, and the main difference is that the present embodiment has three rows of humps, and the size is larger than that of the first embodiment, specifically:

[0046] like Figure 7 As shown, the outermost eight humps are small humps 202, and the middle four humps are large humps 201. The right working surface of the large hump 201 is provided with a rotatable pillow 5. The two arms of the small hump 202 are of different lengths, and the inner arm is longer and overlapped on the outer arm. This can cope with the huge pressure caused by the rolling tendency of the steel coil due to inertia caused by acceleration and deceleration during transportation. The middle large hump 201 has two arms of equal length butt joint. Since both sides of the middle large hump 201 are working surfaces, the stress on both sides can be offset during operation, so they are equal length arms. The size of this embodiment can accommodate more steel coils, and is mainly suitable for large, medium and small steel coils.

[0047] Example 3

[0048] This embodiment 3 is completed on the basis of embodiment 1. The main difference is that there are four rows of humps in this embodiment, and the size is larger than that of embodiment 2. Specifically: the outermost 8 humps are small humps 202, and the middle 8 humps are large humps 201. The working surface adjacent to each large hump 201 and small hump 202 is provided with a rotatable pillow 5. The two arms of the small hump 202 are of different lengths. The inner arm is longer and overlapped on the outer arm. This can cope with the huge pressure caused by the rolling tendency of the steel coil due to inertia caused by acceleration and deceleration during transportation. The middle large hump 201 is connected with two arms of equal length. Since both sides of the middle large hump 201 are working surfaces, the stress on both sides can be offset during operation, so they are equal length arms. The size of this embodiment can accommodate more steel coils, and the groove size is also slightly smaller. It is mainly suitable for medium, small and micro steel coils.

[0049] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0050] The above describes the specific embodiments of the present invention. It should be understood that the present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes or modifications within the scope of the claims, which does not affect the essence of the present invention. In the absence of conflict, the embodiments of the present application and the features in the embodiments can be combined with each other at will.

Claims

1. A special steel frame for railway steel coil transportation, characterized in that: The invention comprises a basic frame (1), a hump (2), a groove (3), a positioning block (4) and a reversible pillow (5), wherein the reversible pillow (5) is connected to the hump (2), and the reversible pillow (5) is rotatably switched between an idle state and a working state, the hump (2) is arranged in an array on the basic frame (1), and a groove (3) is provided between two adjacent humps (2), and a plurality of the positioning blocks (4) are provided at both ends of the basic frame (1).

2. The special steel frame for railway steel coil transportation according to claim 1 is characterized in that: A hinge base (20) is provided at the bottom of the hump (2), and the hinge base (20) is formed by two L-shaped steel plates (21) connected in a mirror-image manner at intervals; The L-shaped steel plate (21) comprises a short side (23) and a long side (22), wherein the short side (23) is connected to the first working surface of the hump (2), and the first working surface of the hump (2) is perpendicular to the long side (22), and a hole is opened in the center of the long side (22), and a hinge shaft is installed in the hole.

3. The special steel frame for railway steel coil transportation according to claim 2 is characterized in that: The reversible pillow (5) comprises a hinge arm (51), a body (52) and a rubber pad, wherein the hinge arm (51) is connected to the bottom of the body (52), and the top of the body (52) is connected to the rubber pad; The hinge arm (51) is provided with a hinge rotation hole (54), the hinge arm (51) is connected to the hinge shaft via the hinge rotation hole (54), and the size of the hinge rotation hole (54) is greater than the diameter of the hinge shaft.

4. The special steel frame for railway steel coil transportation according to claim 1, characterized in that: The hump (2) comprises a large hump (201) and a small hump (202), wherein the large hump (201) and the small hump (202) have the same structure, and comprise an inner working arm and an outer working arm, wherein the inner working arm is overlapped on the top of the outer working arm, the length of the inner working arm is greater than that of the outer working arm, and the angle between the inner working arm and the outer working arm is 90°.

5. The special steel frame for railway steel coil transportation according to claim 1, characterized in that: The hump (2) comprises a large hump (201) and a small hump (202), and both the large hump (201) and the small hump (202) comprise an inner working arm and an outer working arm; In the small hump (202), the inner working arm overlaps the top of the outer working arm, the length of the inner working arm is greater than the outer working arm, and the angle between the inner working arm and the outer working arm is 90°; In the large hump (201), the inner working arm is connected to the outer working arm, the inner working arm and the outer working arm are of the same length, and the inner working arm and the outer working arm are both provided with a first working surface.

6. The special steel frame for railway steel coil transportation according to claim 1, characterized in that: The inclined surface of one side of the hump (2) forming the groove (3) is a first working surface, and a rubber pad is installed on the first working surface; The size of the rubber pad is smaller than the size of the first working surface, and the size between the rubber pad and the edge of the first working surface is smaller than 10 mm.

7. The special steel frame for railway steel coil transportation according to claim 1, characterized in that: The positioning block (4) comprises a top positioning plate (41), a bottom positioning plate (42) and a vertical positioning plate (43), wherein the top positioning plate (41) is connected to the top of the base frame (1), the bottom positioning plate (42) is connected to the bottom of the base frame (1), and the vertical positioning plate (43) is respectively connected to the sides of the top positioning plate (41) and the bottom positioning plate (42).

8. The special steel frame for railway steel coil transportation according to claim 7, characterized in that: A foot pad (11) is provided at the bottom of the basic frame (1), and the foot pad (11) has the same thickness as the bottom positioning plate (42).

9. The special steel frame for railway steel coil transportation according to claim 1, characterized in that: A lifting ear (6) is provided at the bottom of the hump (2), and the lifting ear (6) is in a hook shape.

10. The special steel frame for railway steel coil transportation according to claim 1, characterized in that: The hump (2) is triangular in shape.

Citation Information

Cited By

  • Steel seat frame special for railway steel coil transportation

    CN118419411A