Automatic roller way cleaning device
By designing an automatic roller cleaning device, the motor drives the cleaning sheet to rotate and erase aluminum chips and impurities on the roller, the problems of sealing surface crushing and quality risks during the production process are solved, and the automatic cleaning of the roller and the improvement of production efficiency are achieved.
Patent Information
- Application Number
- CN202420373978.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the production process, the cylinder head sealing surface contacts the roller during transportation, causing aluminum chips and impurities to stick to each other, crushing the sealing surface, increasing workload, and posing a quality risk, resulting in seal failure and engine scrapping.
An automatic roller cleaning device is designed, including a mount, a motor and a cleaning sheet. The motor drives the cleaning sheet to rotate, the cleaning sheet comes into contact with the roller, erasing the adhered aluminum chips and impurities to achieve automatic cleaning of the roller.
Through the automatic cleaning device, aluminum chips and impurities on the rollers can be effectively removed, sealing surface crushing and quality risks, improving production efficiency, and reducing the time and workload of manual cleaning.
Smart Images

Figure CN222539709U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor line cleaning, in particular to an automatic roller cleaning device. Background Art
[0002] During the production process, the cylinder head production line uses a roller conveyor to transport the cylinder head. During transportation, the sealing surface of the cylinder head and the cylinder body faces downward and contacts the roller conveyor. There are the following major quality problems:
[0003] 1) During the production process, a large amount of aluminum chips and impurities will adhere to the rollers, causing damage to the cylinder head sealing surface during transportation. When the cylinder head is offline, the operator needs to polish it, which increases the workload. In addition, deeper damage requires secondary processing and repair.
[0004] 2) There is a serious quality risk that aluminum chips or impurities stick into the assembly process, causing seal failure, mixing of engine antifreeze and engine oil, and ultimately causing the engine to be scrapped.
[0005] The current solution is to shut down the machine, manually enter the equipment, and use a rag to wipe the machine tool, which has a good effect. However, each shutdown time is long, which affects production; in the effective time period, due to the long shutdown time, the frequency cannot be increased, and cleaning mainly relies on the shutdown time. Utility Model Content
[0006] The utility model aims to provide an automatic roller cleaning device, which can follow the flow of workpieces, wipe off aluminum chips and other impurities stuck on the roller, and clean the roller.
[0007] In order to achieve the purpose of the utility model, the utility model adopts the following technical solutions:
[0008] According to one aspect of the utility model, there is provided an automatic roller cleaning device, comprising a mounting seat, at least one motor and at least one cleaning sheet, the bottom wall of the mounting seat being provided with a groove, the mounting seat being provided with an installation cavity corresponding to the groove, the motor being installed in the installation cavity, the lower end of the motor's rotating shaft extending into the groove, the cleaning sheet being installed on the motor's rotating shaft, and the cleaning surface at the lower end of the cleaning sheet being flush with the lower end surface of the mounting seat, the automatic roller cleaning device being configured to slide on the roller and clean the roller of the roller through the cleaning sheet.
[0009] According to an embodiment of the utility model, there are multiple motors, which are arranged in a matrix, and the number of cleaning sheets is correspondingly multiple.
[0010] According to an embodiment of the present invention, there are six motors and six cleaning sheets accordingly.
[0011] According to an embodiment of the present invention, the covering length of the cleaning sheet is greater than the circumference of the roller.
[0012] According to one embodiment of the utility model, it also includes a battery and a switch device, and the battery is installed on the mounting seat and electrically connected to the motor.
[0013] According to an embodiment of the present invention, the battery and the switch device are respectively located at the front and rear of the installation cavity.
[0014] According to an embodiment of the present invention, a motor bracket is further included. The motor bracket is installed in the installation cavity, and the motor is installed on the motor bracket.
[0015] According to an embodiment of the present invention, the motor bracket can be adjusted up and down.
[0016] According to an embodiment of the present invention, the cleaning sheet is a circular sponge sheet.
[0017] According to one embodiment of the utility model, the mounting base includes a top plate, a first box body, a second box body, a first bottom plate, a second bottom plate and a third bottom plate, the upper ends of the first box body and the second box body are fixedly connected to the lower end surface of the top plate, the front and rear ends of the first bottom plate are respectively fixedly connected to the lower parts of the first box body and the second box body, the first bottom plate is provided with a through hole for allowing the rotating shaft of the motor to pass through, the mounting cavity is formed by the first bottom plate, the first box body, the second box body and the top plate, the groove is formed by the first bottom plate, the first box body and the second box body, the upper end surface of the second bottom plate is fixedly connected to the lower end of the first box body, and the upper end surface of the third bottom plate is fixedly connected to the lower end of the second box body.
[0018] An embodiment of the present invention has the following advantages or beneficial effects:
[0019] The utility model is an automatic roller cleaning device, which includes a mounting seat, at least one motor and at least one cleaning sheet. The bottom wall of the mounting seat is provided with a groove, and the mounting seat is provided with a mounting cavity corresponding to the groove. The motor is installed in the mounting cavity, and the lower end of the motor's rotating shaft extends into the groove. The cleaning sheet is installed on the motor's rotating shaft, and the cleaning surface of the lower end of the cleaning sheet is flush with the lower end surface of the mounting seat. The automatic roller cleaning device is configured to slide on the roller and clean the roller of the roller through the cleaning sheet. The automatic roller cleaning device of the utility model embodiment is placed on the equipment roller, the equipment roller is running, the motor is turned on, the motor drives the cleaning sheet to rotate, the automatic roller cleaning device follows the flow of the workpiece, and the cleaning sheet wipes off the aluminum chips and other impurities stuck on the roller to achieve the cleaning of the roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The above and other features and advantages of the present invention will become more apparent by describing in detail example embodiments thereof with reference to the attached drawings.
[0021] Figure 1 1 is a state diagram showing a roller table automatic cleaning device in operation according to an exemplary embodiment.
[0022] Figure 2 is a perspective view of an automatic roller table cleaning device according to an exemplary embodiment.
[0023] The reference numerals are described as follows:
[0024] 1. Mounting seat; 11. Groove; 12. Mounting cavity; 13. Top plate; 14. First box body; 15. Second box body; 16. First bottom plate; 17. Second bottom plate; 18. Third bottom plate; 2. Motor; 3. Cleaning sheet; 4. Roller. DETAILED DESCRIPTION
[0025] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present invention will be comprehensive and complete and fully convey the concepts of the example embodiments to those skilled in the art. The same reference numerals in the figures represent the same or similar structures, and thus their detailed description will be omitted.
[0026] The terms "a", "an", "the", and "said" are used to indicate the presence of one or more elements / components / etc.; the terms "comprising" and "having" are used to express an open-ended inclusive meaning and mean that additional elements / components / etc. may be present in addition to the listed elements / components / etc.
[0027] like Figure 1 and Figure 2 As shown, an automatic roller cleaning device according to an embodiment of the utility model comprises a mounting base 1, at least one motor 2 and at least one cleaning sheet 3.
[0028] The bottom wall of the mounting seat 1 is provided with a groove 11, and the mounting seat 1 is provided with a mounting cavity 12 corresponding to the groove 11.
[0029] The motor 2 is installed in the installation cavity 12 , and the lower end of the rotating shaft of the motor 2 extends into the groove 11 .
[0030] The cleaning sheet 3 is mounted on the rotating shaft of the motor 2 , and the cleaning surface at the lower end of the cleaning sheet 3 is flush with the lower end surface of the mounting base 1 .
[0031] The roller table automatic cleaning device is configured to slide on the roller table and clean the rollers of the roller table through the cleaning sheet 3 .
[0032] The equipment can judge whether it is a cleaning device or a workpiece by its appearance shape or QR code. When the cleaning device is placed in the equipment, the equipment does not perform processing and it only flows on the conveyor roller.
[0033] The automatic roller cleaning device of the embodiment of the utility model is placed on the equipment roller, the equipment roller is running, the motor 2 is turned on, the motor 2 drives the cleaning sheet 3 to rotate, the automatic roller cleaning device follows the flow of the workpiece, the cleaning sheet 3 wipes off the aluminum chips and other impurities stuck on the roller, and the roller 4 is cleaned.
[0034] The automatic roller cleaning device of the utility model takes into account the influence on the production efficiency of the equipment, and realizes cleaning in the production process of the equipment by utilizing the friction conveyance of the roller, which does not affect the efficiency and can complete the cleaning operation.
[0035] like Figure 1 and Figure 2 As shown, in a preferred embodiment of the present utility model, there are multiple motors 2, and the multiple motors 2 are arranged in a matrix, and the number of cleaning sheets 3 is correspondingly multiple.
[0036] like Figure 1 and Figure 2 As shown, in a preferred embodiment of the present invention, the number of motors 2 is six, and the number of cleaning blades 3 is correspondingly six.
[0037] In a preferred embodiment of the present invention, the coverage length of the cleaning sheet 3 is greater than the circumference of the roller 4, and the cleaning sheet 3 can completely clean the roller 4 by rotating one circle.
[0038] In a preferred embodiment of the utility model, a battery and a switch device are also included. The battery is installed on the mounting base 1 and is electrically connected to the motor 2. The motor 2 is a DC motor powered by the battery, and the switch device controls the opening and closing of the motor 2.
[0039] Preferably, a battery voltage monitoring module is also included, and the battery voltage monitoring module is electrically connected to the battery to detect the battery power level. For example, when the battery power level is lower than a preset value, the user is reminded to charge through sound and light.
[0040] In a preferred embodiment of the present invention, the battery and the switch device are located at the front and rear of the installation cavity 12 respectively.
[0041] In a preferred embodiment of the present invention, a motor bracket is further included. The motor bracket is installed in the installation cavity 12, and the motor 2 is installed on the motor bracket.
[0042] In a preferred embodiment of the present invention, the motor bracket can be adjusted up and down to achieve cleaning with different pressures of the cleaning sheet 3 .
[0043] For example, when aluminum chips or impurities on the roller are easier to clean, the motor bracket is adjusted upward so that the cleaning pressure of the cleaning sheet 3 is reduced.
[0044] For example, when aluminum chips or impurities on the roller are difficult to clean, the motor bracket is adjusted upward to increase the cleaning pressure of the cleaning sheet 3 and increase the friction between the cleaning sheet 3 and the roller.
[0045] The structure of the motor bracket is in the shape of a scissor jack, that is, the motor bracket includes four connecting rods, two nuts and a screw rod.
[0046] The four connecting rods are hinged to form a parallelogram connecting rod, two nuts are relatively fixed to the left and right ends of the parallelogram connecting rod, the screw rod is installed on the nut, the upper end of the parallelogram connecting rod is fixed to the upper end wall of the mounting cavity 12, and the upper end of the motor 2 is installed at the lower end of the parallelogram connecting rod. When the screw rod is rotated, the distance between the left and right ends of the parallelogram connecting rod changes, thereby adjusting the height of the motor 2.
[0047] Of course, the structure of the motor bracket is not limited to the scissor jack shape, and those skilled in the art can select the structure of the motor bracket according to actual needs.
[0048] like Figure 1 and Figure 2 As shown, in a preferred embodiment of the present invention, the cleaning sheet 3 is a circular sponge sheet.
[0049] like Figure 1 and Figure 2 As shown, in a preferred embodiment of the present invention, the mounting base 1 includes a top plate 13 , a first box body 14 , a second box body 15 , a first bottom plate 16 , a second bottom plate 17 and a third bottom plate 18 .
[0050] The upper ends of the first box body 14 and the second box body 15 are fixedly connected to the lower end surface of the top plate 13, and the front and rear ends of the first bottom plate 16 are respectively fixedly connected to the lower parts of the first box body 14 and the second box body 15. The first bottom plate 16 is provided with a through hole for the shaft of the motor 2 to pass through.
[0051] The installation cavity 12 is formed by the first bottom plate 16 , the first box body 14 , the second box body 15 and the top plate 13 , and the groove 11 is formed by the first bottom plate 16 , the first box body 14 and the second box body 15 .
[0052] The battery and the switch device are respectively located in the first box body 14 and the second box body 15 , and the sides of the first box body 14 and the second box body 15 are both provided with openable and closable doors.
[0053] The upper end surface of the second bottom plate 17 is fixedly connected to the lower end of the first box body 14 , and the upper end surface of the third bottom plate 18 is fixedly connected to the lower end of the second box body 15 .
[0054] The roller automatic cleaning device slides on the roller, the bottom surfaces of the second bottom plate 17 and the third bottom plate 18 rub against the rollers of the roller, the first box body 14 and the second box body 15 support the weight of the roller automatic cleaning device, and the lower end surface of the cleaning sheet 3 is flush with the bottom surfaces of the second bottom plate 17 and the third bottom plate 18.
[0055] In the embodiments of the present invention, the term "multiple" refers to two or more than two, unless otherwise clearly defined. The terms "installation", "connection", "fixation" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present invention can be understood according to the specific circumstances.
[0056] In the description of the embodiments of the present invention, it is necessary to understand that the terms "upper" and "lower" etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or unit referred to must have a specific direction, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the embodiments of the present invention.
[0057] In the description of this specification, the description of the terms "one embodiment", "a preferred embodiment", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiment of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0058] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A roller table automatic cleaning device, characterized in that: include: A mounting seat (1), wherein a groove (11) is formed on the bottom wall of the mounting seat (1), and a mounting cavity (12) is formed on the mounting seat (1) corresponding to the groove (11). At least one motor (2) is installed in the installation cavity (12), and the lower end of the rotating shaft of the motor (2) extends into the groove (11). At least one cleaning sheet (3) is mounted on the rotating shaft of the motor (2), and the cleaning surface at the lower end of the cleaning sheet (3) is flush with the lower end surface of the mounting seat (1); the roller automatic cleaning device is configured to slide on the roller and clean the roller of the roller through the cleaning sheet (3).
2. The automatic roller cleaning device according to claim 1, characterized in that: There are a plurality of motors (2), and the plurality of motors (2) are arranged in a matrix, and the number of cleaning sheets (3) is correspondingly a plurality.
3. The automatic roller cleaning device according to claim 2, characterized in that: There are six motors (2) and six cleaning sheets (3) respectively.
4. The automatic roller cleaning device according to claim 1, characterized in that: The covering length of the cleaning sheet (3) is greater than the circumference of the roller.
5. The automatic roller cleaning device according to claim 1, characterized in that: It also comprises a battery and a switch device, wherein the battery is mounted on the mounting seat (1) and is electrically connected to the motor (2).
6. The automatic roller cleaning device according to claim 5, characterized in that: The battery and the switch device are respectively located at the front and rear of the installation cavity (12).
7. The automatic roller cleaning device according to claim 1, characterized in that: It also comprises a motor bracket, the motor bracket being installed in the installation cavity (12), and the motor (2) being installed on the motor bracket.
8. The automatic roller cleaning device according to claim 7, characterized in that: The motor bracket can be adjusted up and down.
9. The automatic roller cleaning device according to claim 1, characterized in that: The cleaning sheet (3) is a circular sponge sheet.
10. The automatic roller cleaning device according to claim 1, characterized in that: The mounting seat (1) comprises a top plate (13), a first box body (14), a second box body (15), a first bottom plate (16), a second bottom plate (17) and a third bottom plate (18); the upper ends of the first box body (14) and the second box body (15) are fixedly connected to the lower end surface of the top plate (13); the front and rear ends of the first bottom plate (16) are respectively fixedly connected to the lower parts of the first box body (14) and the second box body (15); the first bottom plate (16) is provided with a hole for the rotating shaft of the motor (2) to pass through The mounting cavity (12) is formed by the first bottom plate (16), the first box body (14), the second box body (15) and the top plate (13); the groove (11) is formed by the first bottom plate (16), the first box body (14) and the second box body (15); the upper end surface of the second bottom plate (17) is fixedly connected to the lower end of the first box body (14); and the upper end surface of the third bottom plate (18) is fixedly connected to the lower end of the second box body (15).