Convenient cooperation type skip car positioning mechanism
By designing a casual material truck positioning mechanism, integrating the positioning mechanism and safety door, and using in-place sensors and buffer blocks, the safety hazards and installation complexity of the existing material truck positioning mechanism are solved, achieving higher safety and aesthetics.
Patent Information
- Application Number
- CN202420059473.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-10
AI Technical Summary
The existing material vehicle positioning mechanism has safety hazards, and the robot may pose safety hazards to people, and the installation and debugging are complex and not beautiful.
A lavatory material truck positioning mechanism is designed, adopting the design of two integrated positioning mechanisms to reduce the volume, wiring inside the equipment, adding safety doors and door opening alarm devices, and using in-place sensors and in-place buffer blocks to improve safety and aesthetics.
It effectively solves the safety hazards of positioning mechanisms, improves the safety level of the automation line, simplifies the installation and debugging process, and improves the aesthetics and efficiency of the equipment.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material cart positioning, in particular to a portable material cart positioning mechanism. Background Art
[0002] Cart positioning refers to determining the position of the car on the production line or in the warehouse. A car is a device used to transport raw materials, semi-finished products or finished products on the production line. It is usually composed of a metal frame and wheels, and its carrying capacity is generally between 1-5 tons. The method of car positioning can vary according to the specific production scenario and needs. The following are several common car positioning methods: Manual positioning: The operator uses a forklift or handling equipment to move the car to the specified position, and then uses a fixing tool such as a block or chain to fix the car in the specified position. This method requires a lot of manpower and time, and the accuracy is also low. Mechanical positioning: Use a mechanical device to move the car to the specified position, such as using an electric push rod, pneumatic cylinder and other devices. This method can improve positioning accuracy and efficiency, but requires maintenance and maintenance of the mechanical device. Laser positioning: Use equipment such as a laser rangefinder and a reflector to determine the exact position of the car by measuring the distance between the car and the reflector. This method has high accuracy and speed, but requires high equipment and operating costs. Image recognition positioning: Use a camera and image recognition technology to determine the exact position of the car by taking an image of the car and identifying its features. This method has higher accuracy, but requires higher technology and equipment costs.
[0003] According to the patent number published on the China Patent Network: CN210048045U, the utility model provides a precise positioning mechanism for a material cart for a latent AGV, comprising two guide bars, the first ends of the two guide bars are parallel to each other, and the parallel width between the two is equal to the width of the load-bearing plate on the material cart, and the second ends of the two guide bars are arranged in a trumpet shape; the guide bars are supported by a plurality of supports, and the connection height between the guide bars and the supports is the same as the height of the material cart; the first end of the guide bar is provided with two L-shaped baffles, and the distance between the midpoints of the two L-shaped baffles is equal to the distance between the two front moving wheels of the material cart; the longitudinal sides of the material cart are also provided with a plurality of bearing guides, and the plurality of bearing guides are evenly distributed on the lower sides of the longitudinal sides of the load-bearing plate. The utility model provides a precise positioning mechanism for a material cart for a latent AGV, and the guide bearing of the material cart is designed to be guided together with the guide bar with a trumpet, and the L-shaped baffle is used for precise positioning, and the structure is simple and the positioning is precise, which greatly improves the work efficiency and reduces the cost.
[0004] A material trolley is needed for material transportation, but most of the traditional trolley positioning mechanisms on the market have great safety hazards. The robot may pose a safety hazard to people, and the overall installation and debugging is troublesome and unsightly. It is specially designed for positioning and fixing the loading and unloading trolleys, and adding an operation panel for use in conjunction with the industrial robot automated production line.
[0005] Therefore, it is necessary to design and transform the positioning mechanism to effectively prevent the robot from posing a safety hazard to humans due to its large safety hazards. Utility Model Content
[0006] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a portable material cart positioning mechanism, which has the advantage of convenient equipment movement and positioning, and solves the problem that the positioning mechanism has great safety hazards and the robot may pose a safety hazard to people.
[0007] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a portable material cart positioning mechanism, comprising a door frame, the interior of the door frame is movably connected with a safety protection door through a hinge, the top of the door frame is fixedly connected with a working status indicator light, the front of the door frame is fixedly connected with an operation button, both sides of the back of the door frame are fixedly connected with an equipment outer frame, and the two opposite sides of the two equipment outer frames are fixedly connected with a positioning mechanism, the inner side of the equipment outer frame is fixedly connected with a material cart guide block, the inner side of the equipment outer frame and the bottom of the material cart guide block are fixedly connected with a pulley fixing seat, the interior of the pulley fixing seat is movably connected with a supporting pulley through a bearing, the interior of the equipment outer frame is fixedly connected with a support seat, the outer side of the support seat is fixedly connected with a clamping cylinder, the output end of the clamping cylinder is fixedly connected with a clamping block, the inner side of the clamping block is movably connected to the outer side of the support seat through a bearing, and the clamping block penetrates to the inner side of the equipment outer frame.
[0008] As a preferred embodiment of the present invention, a front side of the positioning mechanism is fixedly connected with an in-place sensor, and the in-place sensor is used in conjunction with the positioning mechanism.
[0009] As a preferred embodiment of the utility model, an in-place buffer block is fixedly connected to the front side of the positioning mechanism and located on the right side of the in-place sensor, and the in-place buffer block is used in conjunction with the positioning mechanism.
[0010] As a preferred embodiment of the present invention, the surfaces of the door frame and the safety protection door are provided with an anti-rust coating, and the anti-rust coating is used in conjunction with the door frame and the safety protection door.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model adds two integrated positioning mechanisms to reduce the size. At the same time, the wiring is inside the equipment, and there is no need to lay out the wiring at the client. The mobile design facilitates the mobile positioning of the equipment and the integrated operation panel. The traditional positioning mechanism operation buttons are installed in the button box, and the button box is punched and fixed on site, and then the wiring is connected to the positioning mechanism, which prolongs the installation and debugging time. At the same time, the wiring is not beautiful enough. The integrated control gas path and circuit, the traditional positioning mechanism circuit components are integrated in the control electrical cabinet of the production line and separated from the positioning mechanism. It is necessary to go to the client's site to wire and connect the electrical cabinet, which prolongs the installation and debugging time. A new safety door and door opening alarm device are added to prevent people from entering by mistake and causing shutdowns, while improving the safety level of the automation line.
[0013] 2. The utility model can sense the position of the material cart by setting an in-place sensor, which is convenient for quickly fixing the material cart.
[0014] 3. The utility model can buffer the material cart by setting the in-place buffer machine to prevent the material cart from directly hitting the inner wall of the positioning mechanism.
[0015] 4. The utility model can protect the door frame and the safety protection door by providing an anti-rust coating, thereby increasing the service life of the door frame and the safety protection door. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a front view of the outer frame of the utility model device;
[0018] Figure 3 For this utility model Figure 2 A partial enlarged view of middle A.
[0019] In the figure: 1. Door frame; 2. Safety protection door; 3. Working status indicator light; 4. Operation button; 5. Equipment outer frame; 6. Positioning mechanism; 7. Material cart guide block; 8. Pulley fixing seat; 9. Support pulley; 10. Support seat; 11. Clamping cylinder; 12. Clamping block; 13. In-place sensor; 14. In-place buffer block; 15. Anti-rust coating. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figures 1 to 3 As shown, the utility model provides a portable material cart positioning mechanism, including a door frame 1, the interior of the door frame 1 is movably connected with a safety protection door 2 through a hinge, the top of the door frame 1 is fixedly connected with a working status indicator light 3, the front of the door frame 1 is fixedly connected with an operation button 4, both sides of the back of the door frame 1 are fixedly connected with an equipment outer frame 5, the two opposite sides of the two equipment outer frames 5 are fixedly connected with a positioning mechanism 6, the inner side of the equipment outer frame 5 is fixedly connected with a material cart guide block 7, the inner side of the equipment outer frame 5 and the bottom of the material cart guide block 7 are fixedly connected with a pulley fixing seat 8, the interior of the pulley fixing seat 8 is movably connected with a supporting pulley 9 through a bearing, the interior of the equipment outer frame 5 is fixedly connected with a support seat 10, the outer side of the support seat 10 is fixedly connected with a clamping cylinder 11, the output end of the clamping cylinder 11 is fixedly connected with a clamping block 12, the inner side of the clamping block 12 is movably connected to the outer side of the support seat 10 through a bearing, and the clamping block 12 penetrates to the inner side of the equipment outer frame 5.
[0022] refer to Figure 2 A position sensor 13 is fixedly connected to the front of the positioning mechanism 6, and the position sensor 13 is used in conjunction with the positioning mechanism 6.
[0023] As a technical optimization solution of the utility model, by setting the in-place sensor 13, the position of the material cart can be sensed, which is convenient for fast fixing of the material cart.
[0024] refer to Figure 2 A buffer block 14 is fixedly connected to the front of the positioning mechanism 6 and located on the right side of the in-place sensor 13 , and the in-place buffer block 14 is used in conjunction with the positioning mechanism 6 .
[0025] As a technical optimization solution of the present invention, by providing an in-place buffer machine, the material cart can be buffered to prevent the material cart from directly hitting the inner wall of the positioning mechanism 6.
[0026] refer to Figure 2 The surfaces of the door frame 1 and the safety protection door 2 are both provided with an anti-rust coating 15, and the anti-rust coating 15 is used in conjunction with the door frame 1 and the safety protection door 2.
[0027] As a technical optimization solution of the present invention, by providing the anti-rust coating 15 , the door frame 1 and the safety protection door 2 can be protected, thereby increasing the service life of the door frame 1 and the safety protection door 2 .
[0028] The working principle and use process of the utility model: when in use, first, the two loading and unloading positioning mechanisms 6 are integrated into one device, the operation buttons 4 are concentrated in one area, and the safety protection door 2 prevents working personnel from entering the interior when the equipment is running, causing safety hazards. The appearance of the equipment is more beautiful and generous than the original mechanism, and the adjustment and movement are more convenient and quick. Push the trolley into the positioning mechanism 6. After it is in place, the in-place sensor 13 sends a signal, the clamping cylinder 11 starts to move, the clamping cylinder 11 is extended, the clamping block 12 clamps the material trolley, and then the door is closed, and the confirmation operation button 4 is pressed to start the robot to work. When in use, the manual operation only needs to push the trolley to the approximate position. After the proximity switch detects that it is in place, the trolley is accurately positioned and clamped by the clamping cylinder 11. After closing the door, the manual operation confirmation button 4 is pressed, the limit switch detects that the safety protection door 2 is closed, and the robot starts working. The whole process is simple to operate.
[0029] To sum up: the portable material cart positioning mechanism has added two integrated positioning mechanisms to reduce its size. At the same time, the wiring is inside the equipment, and there is no need to lay out the wiring on the client side. The mobile design facilitates the mobile positioning of the equipment and has an integrated operation panel. The traditional positioning mechanism operation buttons are installed in the button box, and the button box is punched and fixed on site, and then the wiring is connected to the positioning mechanism, which extends the installation and debugging time. At the same time, the wiring is not beautiful enough. The integrated control gas circuit and circuit, the traditional positioning mechanism circuit components are integrated in the control electrical cabinet of the production line and separated from the positioning mechanism. It is necessary to go to the client site for wiring and connect the electrical cabinet, which extends the installation and debugging time. A safety door and a door opening alarm device are added to prevent people from entering by mistake and causing shutdowns. At the same time, the safety level of the automation line is improved, and the problem that the positioning mechanism has a large safety hazard and the robot may pose a safety hazard to people is solved.
[0030] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A portable material cart positioning mechanism, comprising a door frame (1), characterized in that: The interior of the door frame (1) is movably connected to a safety protection door (2) via a hinge, the top of the door frame (1) is fixedly connected to a working status indicator light (3), the front of the door frame (1) is fixedly connected to an operation button (4), both sides of the back of the door frame (1) are fixedly connected to an equipment outer frame (5), the two opposite sides of the two equipment outer frames (5) are fixedly connected to a positioning mechanism (6), the inner side of the equipment outer frame (5) is fixedly connected to a material cart guide block (7), and the inner side of the equipment outer frame (5) and located at the material cart guide block (7) ) is fixedly connected to the bottom of the device, the interior of the pulley fixing seat (8) is movably connected to a supporting pulley (9) via a bearing, the interior of the device outer frame (5) is fixedly connected to a supporting seat (10), the outer side of the supporting seat (10) is fixedly connected to a clamping cylinder (11), the output end of the clamping cylinder (11) is fixedly connected to a clamping block (12), the inner side of the clamping block (12) is movably connected to the outer side of the supporting seat (10) via a bearing, and the clamping block (12) penetrates to the inner side of the device outer frame (5).
2. A portable material cart positioning mechanism according to claim 1, characterized in that: A position sensor (13) is fixedly connected to the front side of the positioning mechanism (6), and the position sensor (13) is used in conjunction with the positioning mechanism (6).
3. The portable material cart positioning mechanism according to claim 1, characterized in that: An in-place buffer block (14) is fixedly connected to the front side of the positioning mechanism (6) and located on the right side of the in-place sensor (13); the in-place buffer block (14) is used in conjunction with the positioning mechanism (6).
4. The portable material cart positioning mechanism according to claim 1, characterized in that: The surfaces of the door frame (1) and the safety protection door (2) are both provided with an anti-rust coating (15), and the anti-rust coating (15) is used in conjunction with the door frame (1) and the safety protection door (2).
Citation Information
Patent Citations
Accurate positioning mechanism of latent AGV skip car
CN210048045U