Cement material homogenizing system
By designing a cement material equalization system, the fabric tray and material swinging dragon are used to achieve multiple collisions and mixing of materials, the problems of uneven mixing and agglomeration of cement materials are solved, and the cement quality and mill efficiency are improved.
Patent Information
- Application Number
- CN202421102676.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Cement materials are prone to agglomeration during the mixing process, resulting in uneven material structure and inability to mix evenly, affecting the quality of cement.
A cement material equalization system is designed, including a material equalization silo, cloth tray, blanking hole, material swinging dragon and discharge port. Through the diversion of the fabric tray and the throwing dragon, multiple collisions and mixing of materials are achieved, and agglomerated materials are dispersed.
It effectively improves the mixing uniformity of cement materials, steadily improves cement quality, and reduces bearing wear and power consumption of the mill.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement production, in particular to a cement material homogenizing system. Background Art
[0002] Before cement enters the mill, multiple materials need to be mixed evenly and then enter the mill stably. Specifically, during production, multiple materials enter the silo. After being mixed evenly, the flow of materials is controlled by a gate or regulating device at the outlet at the bottom of the silo. The weighing sensor installed on the silo monitors the weight of the material in the silo in real time, thereby achieving accurate measurement of the material flow and stably feeding the mill.
[0003] During operation, various materials are transported to the homogenizing equipment by the skirt belt for homogenization, crushed by the roller press, and then classified by the scattering classifier before entering the cement mill for grinding. During the process of transporting various materials to the homogenizing equipment, there will be a phenomenon of aggregation and segregation due to the same substances, so that various materials cannot be evenly mixed together, resulting in uneven material structure. For this reason, we have proposed a cement material homogenization system to solve the above problem. Utility Model Content
[0004] The present application provides a cement material homogenizing system, which solves the problem of uneven mixing of cement materials and segregation caused by the easy aggregation of similar materials.
[0005] The present application provides a cement material equalizing system, including an equalizing bin, a plurality of feeding devices are installed on the equalizing bin, a distribution disc is installed in the equalizing bin, a dropping point of the feeding device corresponds to the distribution disc, a dropping hole is provided on the distribution disc, a distribution pipe corresponding to the dropping hole is installed below the distribution disc, a material throwing auger is installed in the distribution pipe, a driving device for driving the material throwing auger is installed below the distribution pipe, and a plurality of discharge ports are evenly spaced on a side wall around the distribution pipe.
[0006] Preferably, a dust hood is fixed to the top of the material balancing bin via a bracket, a dust suction pipe is installed on the top of the dust hood, and a plurality of installation notches corresponding to the feeding device are provided on the dust hood.
[0007] Preferably, a weighing silo is installed on the discharge pipe of the equalizing silo, and a control valve is installed at the feeding end of the discharge pipe located at the weighing silo.
[0008] Preferably, the material distribution tray is fixed on the material equalizing bin via a bracket.
[0009] Preferably, an anti-wear lining is installed in the equalizing bin.
[0010] Preferably, the feeding device is a conveyor belt, a bucket elevator or a bolt feeder.
[0011] Preferably, the diameter of the distribution disc is 1350 mm, and the diameter of the drop hole is 300 mm.
[0012] Preferably, the edge of the cloth tray is bent upward.
[0013] Preferably, the edge of the distribution tray has a curved surface with a height of 100 mm.
[0014] Preferably, the equalizing bin is in the shape of a round barrel or a polygonal barrel.
[0015] It can be seen from the above technical scheme that the present application provides a cement material equalizing system. During operation, a variety of raw materials are sent to the equalizing bin through a feeding device and fall onto a distribution disk. Part of the materials accumulate on the distribution disk and fall from the edge of the distribution disk, and part of the materials enter the distribution pipe through the drop hole and are thrown out from the discharge port by the rotating throwing auger. The two parts of the materials collide and gather again and fall into the equalizing bin, which can effectively break up the aggregated materials and improve the mixing quality, so that the materials are evenly mixed in the equalizing bin, which stably improves the quality of cement. The even materials further reduce the bearing wear and power of the mill.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. Through the setting of the distribution plate, the materials are diverted on the distribution plate, which can be used to mix the materials more evenly and improve the uniformity of material mixing;
[0018] 2. Through the setting of the drop hole and the throwing auger, the material is divided into two parts for separation. One part is diverted along the edge of the distribution plate, and the other part is thrown out by the throwing auger in the drop hole, and then collides and mixes again, which further improves the uniformity of material mixing and can also break up the aggregated materials.
[0019] In summary, the present application makes the material mixing more uniform through the multi-stream diversion method. The material thrown out by the material-throwing auger during the diversion process further improves the uniformity of the material mixing, and can also scatter larger similar aggregated materials, thereby improving the grinding efficiency of the mill and the cement quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solution of the present application, the following is a brief introduction to the drawings required for use in the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0021] Figure 1 This is a schematic diagram of the internal structure of a cement material homogenizing system proposed by the utility model;
[0022] Figure 2 The utility model is a schematic diagram of the external structure of a cement material homogenizing system.
[0023] In the figure: 1 equalizing bin, 2 anti-wear lining, 3 drop hole, 4 discharge port, 5 loading device, 6 installation notch, 7 dust suction pipe, 8 dust hood, 9 distribution plate, 10 bracket, 11 distribution pipe, 12 material throwing auger, 13 driving device, 14 weighing bin, 15 discharge pipe, 16 control valve. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings.
[0025] See also Figure 1-2 , a cement material homogenizing system, the present application improves the mixing uniformity of various cement raw materials before entering the grinding mill, and handles the agglomeration phenomenon of similar materials, specifically including a homogenizing bin 1, in the present application, the homogenizing bin 1 is in the shape of a round barrel or a polygonal barrel, wherein the polygonal barrel is often in the shape of a square barrel, due to the effect of the edges and corners, the material will be further homogenized, a plurality of feeding devices 5 are installed on the homogenizing bin 1, the number of the feeding devices 5 can be set according to the maximum feeding type, when feeding, only the corresponding number of feeding devices 5 need to be started, the plurality of feeding devices 5 have a common landing point in the homogenizing bin 1, a distribution plate 9 is installed in the homogenizing bin 1, the landing point of the feeding device 5 corresponds to the distribution plate 9, a plurality of raw materials gather on the distribution plate 9, complete preliminary mixing, wherein a part of the mixed material is distributed along the distribution plate The material falls from the edge of the material tray 9, and a material dropping hole 3 is provided on the distribution plate 9. Another part of the material falls into the material dropping hole 3. A distribution pipe 11 corresponding to the material dropping hole 3 is installed below the distribution plate 9, and a material throwing auger 12 is installed in the distribution pipe 11. A driving device 13 for driving the material throwing auger 12 is installed below the distribution pipe 11. The material entering the material dropping hole 3 falls into the distribution pipe 11, is moved, accelerated and mixed by the material throwing auger 12, and a plurality of discharge ports 4 are evenly spaced on the side wall of the distribution pipe 11. After the mixed material is accelerated by the material throwing auger 12, it is thrown out from the discharge port 4. The thrown material collides and mixes with the material spilled from the edge of the distribution plate 9, falls into the uniform material bin 1, and is squeezed, crushed and collided by the material throwing auger 12, so as to further improve the mixing quality, break up most of the aggregated materials, and improve the uniformity of the materials.
[0026] In the utility model, since some materials have a large ash content, a large amount of dust will be generated when adding materials. Therefore, a dust hood 8 is fixed to the top of the equalizing bin 1 through a bracket. The dust hood 8 covers the top of the entire equalizing bin 1 to prevent dust from overflowing. A dust suction pipe 7 is installed on the top of the dust hood 8. The dust suction pipe 7 is connected to an industrial dust suction equipment to form a negative pressure area in the dust hood 8 to suck away the dust. A plurality of installation notches 6 corresponding to the feeding device 5 are provided on the dust hood 8, which does not affect the installation of the feeding device 5 while sealing.
[0027] In the present utility model, a weighing bin 14 is installed on the discharge pipe 15 of the equalizing bin 1. When loading, the equalizing bin 1 first enters the weighing bin 14, and the weighing bin 14 controls the stable feeding. The discharge pipe 15 is located at the feeding end of the weighing bin 14 and is installed with a control valve 16 for controlling the feeding of the weighing bin 14. The present application adopts the method of storing and weighing the weighing bin 14 to load the materials.
[0028] In the present invention, the material distribution plate 9 is fixed on the material distribution bin 1 through the bracket 10 , and the material distribution plate 9 is suspended in the air, and the material in the material distribution bin 1 cannot be higher than the bottom of the driving device 13 .
[0029] In some embodiments, an anti-wear lining 2 is installed in the material equalizing bin 1. Since the material thrown out by the material throwing auger 12 has a certain initial velocity, part of it will collide with the material equalizing bin 1. Therefore, in order to increase the service life of the material equalizing bin 1, an anti-wear lining 2 is installed at the position where the material equalizing bin 1 contacts the thrown out material to increase the service life of the material equalizing bin 1.
[0030] In the present invention, the feeding device 5 is a conveyor belt or a bucket elevator or a bolt feeder, wherein the conveyor belt can be extended into the equalizing bin 1 and used in the equalizing bin 1 with a larger diameter.
[0031] In some embodiments, the diameter of the distribution disk 9 is 1350 mm, and the diameter of the drop hole 3 is 300 mm, which can form a larger gathering area on the distribution disk 9 to mix and divert the materials. The edge of the distribution disk 9 is bent upward. Specifically, the edge of the distribution disk 9 has a curved surface with a height of 100 mm, which is convenient for forming a material pile during the initial feeding, and allows the material to enter the drop hole 3 first to form a spreading surface, thereby improving the uniformity of the initial material.
[0032] It can be seen from the above technical scheme that during operation, a variety of raw materials are sent to the equalizing bin 1 through the feeding device 5 and fall onto the distribution disk 9, wherein a part of the materials are accumulated on the distribution disk 9 and fall from the edge of the distribution disk 9, and a part of the materials enter the distribution pipe 11 through the drop hole 3 and are thrown out from the discharge port 4 by the rotating throwing auger 12. The two parts of the materials collide and gather again and fall into the equalizing bin 1, which can effectively break up the aggregated materials and improve the mixing quality, so that the materials are evenly mixed in the equalizing bin 1, which stably improves the quality of cement, and the uniform materials further reduce the bearing wear and power of the mill.
[0033] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the application disclosed herein. The present application is intended to cover any variations, uses or adaptations of the present application, which follow the general principles of the present application and include common knowledge or customary techniques in the art that are not disclosed in the present application. The specification and examples are intended to be exemplary only, and the true scope of the present application is indicated by the claims.
[0034] It should be understood that the present application is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present application do not constitute a limitation on the scope of protection of the present application.
Claims
1. A cement material homogenizing system, comprising a homogenizing bin (1), characterized in that: A plurality of loading devices (5) are installed on the material distribution bin (1), a material distribution disc (9) is installed in the material distribution bin (1), a material drop point of the loading device (5) corresponds to the material distribution disc (9), a material drop hole (3) is provided on the material distribution disc (9), a material distribution pipe (11) corresponding to the material drop hole (3) is installed below the material distribution disc (9), a material throwing auger (12) is installed in the material distribution pipe (11), a driving device (13) for driving the material throwing auger (12) is installed below the material distribution pipe (11), and a plurality of discharge ports (4) are evenly spaced on a peripheral side wall of the material distribution pipe (11).
2. A cement material homogenizing system according to claim 1, characterized in that: A dust hood (8) is fixed to the top of the material balancing bin (1) via a bracket, a dust suction pipe (7) is installed on the top of the dust hood (8), and a plurality of installation notches (6) corresponding to the feeding device (5) are provided on the dust hood (8).
3. A cement material homogenizing system according to claim 1, characterized in that: A weighing bin (14) is installed on the discharge pipe (15) of the equalizing bin (1), and a control valve (16) is installed at the feeding end of the discharge pipe (15) located at the weighing bin (14).
4. A cement material homogenizing system according to claim 1, characterized in that: The material distribution plate (9) is fixed on the material equalization bin (1) via a bracket (10).
5. A cement material homogenizing system according to claim 1, characterized in that: An anti-wear lining plate (2) is installed in the material balancing bin (1).
6. A cement material homogenizing system according to claim 1, characterized in that: The feeding device (5) is a conveyor belt, a bucket elevator or a bolt feeder.
7. A cement material homogenizing system according to claim 1, characterized in that: The diameter of the material distribution plate (9) is 1350 mm, and the diameter of the material drop hole (3) is 300 mm.
8. A cement material homogenizing system according to claim 7, characterized in that: The edge of the material distribution plate (9) is bent upward.
9. A cement material homogenizing system according to claim 8, characterized in that: The edge of the distribution plate (9) has a curved surface with a height of 100 mm.
10. A cement material homogenizing system according to claim 1, characterized in that: The material balancing bin (1) is in the shape of a round barrel or a polygonal barrel.
Citation Information
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