Efficient filling and distributing device
By designing an efficient loading cloth holder, using components such as motors, gears, dispersing rods and cloth plates to achieve uniform agitation and quantitative loading of materials, the problems of low and waste of material loading in the prior art are solved, and the filling efficiency and uniformity are improved.
Patent Information
- Application Number
- CN202421362186.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-14
AI Technical Summary
The prior art cannot effectively control the amount of material when loading materials, and it is inconvenient to handle agglomerated materials, resulting in low loading efficiency and waste of materials.
An efficient loading cloth loader is designed, using components such as motors, gears, dispersing rods and fabric plates to achieve uniform fabric by stirring and dispersing materials, and the amount of material is controlled through quantitative loading components to avoid waste.
It improves the efficiency and uniformity of material loading, reduces material waste, can effectively handle blocked materials, and improves the degree of automation of the loading process.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material distribution, in particular to a high-efficiency loading and distributing device. Background Art
[0002] In the process of industrial production, it is often necessary to transport and fill materials. In the filling operation of closed-end containers, when approaching the closed part, the granular materials cannot flow down naturally due to the effect of the accumulation angle. In order to fill the container with granular materials, the traditional method is to use a shovel to push it manually, which is not only time-consuming and labor-intensive, but also often causes an increase in damaged materials.
[0003] For example, the Chinese patent with the announcement number CN207121249U discloses a material distribution device that is convenient for filling materials, which includes an inclined hollow support rod, on which a long semi-soft conveyor belt is provided, and the two ends of the support rod are bonded to the conveyor belt. The device adopts an umbrella-like frame structure, and the pellets are poured from the container mouth, fall on the rotating material distribution device, and slide to the edge of the container through the conveyor belt, avoiding the formation of a stacking angle, so that the pellets are evenly filled in the container.
[0004] The prior art has the following problems: the above device directly pours the material from the top container when distributing the material, and the amount of the material poured in cannot be controlled, and the hollow support rods thereof cannot handle the agglomerated material when distributing the material. Utility Model Content
[0005] The utility model provides a high-efficiency filling distributor to solve the problems raised in the above background technology.
[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0007] A high-efficiency filling distributor comprises a reaction cylinder, a distribution cylinder is fixedly mounted on the upper end of the reaction cylinder, a discharge pipe is fixedly mounted on the middle part of the lower end of the reaction cylinder, a plurality of arc-shaped through grooves are opened on the bottom of the inner wall of the distribution cylinder, and the plurality of arc-shaped through grooves are connected with the reaction cylinder, a dispersion distribution assembly is fixedly mounted on the middle part of the upper end of the distribution cylinder, and a quantitative filling assembly is fixedly mounted on the upper right part of the distribution cylinder.
[0008] Preferably, the dispersion distribution assembly includes a motor 1, a fixing frame is fixedly mounted on the upper end of the motor 1, the lower end of the fixing frame is fixedly connected to the rear portion of the upper end of the distribution cylinder, a driving gear is fixedly sleeved on the output end of the motor 1, a driven gear is rotatably connected to the middle portion of the upper end of the distribution cylinder, and the outer surface of the driven gear is meshed with the outer surface of the driving gear.
[0009] Preferably, a through hole is provided in the middle of the upper end of the reaction cylinder, a rotating shaft is fixedly sleeved at the axis center of the driven gear, the outer wall of the rotating shaft is movably sleeved with the inner wall of the through hole, limit strips are fixedly installed on the left and right parts of the outer wall of the rotating shaft, and sliding grooves are provided on the left and right parts of the inner wall of the driven gear, and the sides of the two limit strips away from each other are slidably connected to the inner walls of the two sliding grooves.
[0010] Preferably, an electric push rod is fixedly installed on the left upper end of the material distributing cylinder, a connecting plate is fixedly installed on the output end of the electric push rod, and the right lower end of the connecting plate is rotatably connected to the upper end of the rotating shaft.
[0011] Preferably, three dispersion rods arranged in a ring form are fixedly installed in the middle of the outer wall of the rotating shaft, and the three dispersion rods are all located inside the material distributing cylinder. The bottom of the outer wall of the rotating shaft passes through the bottom of the material distributing cylinder and is fixedly installed with a number of distribution plates arranged in a ring form, and the upper ends of the several distribution plates are provided with three guide grooves.
[0012] Preferably, the quantitative filling assembly includes a mounting frame, the lower end of the mounting frame is fixedly mounted at a rear position of the right upper end of the distributing cylinder, a feed hopper penetrating the top of the mounting frame is fixedly mounted on the upper end of the mounting frame, a valve is fixedly mounted on the bottom of the outer wall of the feed hopper, a filling box is rotatably connected to the middle position of the right upper end of the distributing cylinder, the feed hopper is located directly above the filling box, and a feed hood is fixedly mounted at a front position of the right upper end of the distributing cylinder.
[0013] Preferably, a threaded rod is rotatably connected to the edge position of the upper right end of the distributing cylinder, a motor 2 is fixedly installed at the rear position of the upper right end of the distributing cylinder, the output end of the motor 2 is fixedly connected to the rear end of the threaded rod, a slider is threadedly connected to the outer wall of the threaded rod, a sliding rod is fixedly installed on the upper right end of the distributing cylinder, the sliding rod is located on the left side of the threaded rod, a connecting block is slidably connected to the outer wall of the sliding rod, the upper ends of the sliding block and the connecting block are rotatably connected to rotating rods, and the ends of the two rotating rods away from the sliding rods are rotatably connected to the left and right parts of the lower end of the filling box.
[0014] Preferably, a weighing device is fixedly mounted on the right upper end of the material distributing cylinder, and the weighing device is located below the filling box.
[0015] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:
[0016] 1. The utility model provides a high-efficiency loading distributor, which can stir and break up the materials entering the distribution barrel through the cooperation among the motor, the driving gear, the driven gear, the rotating shaft, the limit bar, the electric push rod, the connecting plate, the dispersion rod and the distribution plate, so that the agglomerated materials are dispersed and then fall into the reaction barrel through a plurality of arc-shaped through grooves. The three dispersion rods can move up and down according to the amount of materials in the distribution barrel to prevent the dispersion rods from squeezing the materials and causing the materials to be over-crushed. Among them, a plurality of distribution plates can realize uniform distribution of materials through the guide grooves thereon, thereby improving the working efficiency of the distributor.
[0017] 2. The utility model provides a high-efficiency filling distributor, which can quantitatively process the material entering the distribution cylinder through the cooperation between the motor 2, the threaded rod, the slider, the connecting block, the slide rod, the filling box, the feeding hopper, the valve and the feeding cover, thereby preventing excessive material from being splashed into the reaction cylinder, thereby causing unnecessary waste, and improving the practicality of the distributor. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall front structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the structure of the dispersed material distribution component of the utility model (I);
[0021] Figure 4 This is a schematic diagram of the structure of the dispersed material distribution component of the utility model (II);
[0022] Figure 5 This is a schematic diagram of the quantitative filling component structure of the utility model (I);
[0023] Figure 6 This is a schematic diagram of the quantitative filling component structure of the utility model (II).
[0024] In the figure: 1. reaction cylinder; 2. distribution cylinder; 3. dispersion distribution assembly; 4. quantitative filling assembly; 31. motor 1; 32. driving gear; 33. driven gear; 34. rotating shaft; 35. limit strip; 36. electric push rod; 37. connecting plate; 38. dispersion rod; 39. distribution plate; 310. guide groove; 41. mounting frame; 42. feed hopper; 43. valve; 44. feed cover; 45. filling box; 46. threaded rod; 47. motor 2; 48. slider; 49. slide rod; 410. connecting block; 411. rotating rod; 412. weighing device. DETAILED DESCRIPTION
[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0026] like Figure 1 As shown, a high-efficiency filling and distributing device includes a reaction cylinder 1, a distributing cylinder 2 is fixedly installed on the upper end of the reaction cylinder 1, a discharge pipe is fixedly installed on the middle part of the lower end of the reaction cylinder 1, a plurality of arc-shaped through grooves are opened on the bottom of the inner wall of the distributing cylinder 2, and the plurality of arc-shaped through grooves are connected with the reaction cylinder 1, a dispersed distributing component 3 is fixedly installed on the middle part of the upper end of the distributing cylinder 2, and a quantitative filling component 4 is fixedly installed on the upper right part of the distributing cylinder 2.
[0027] The agglomerated materials can be dispersed by the dispersing distribution component 3, and then uniformly dropped from a plurality of arc-shaped through slots, wherein the rotating distribution plate 39 can evenly distribute the materials into the reaction cylinder 1. The quantitative filling component 4 can be used to load a specified amount of materials into the distribution cylinder 2 to avoid waste.
[0028] like Figure 3 As shown, the dispersion distribution component 3 includes a motor 31, a fixing frame is fixedly installed on the upper end of the motor 31, and the lower end of the fixing frame is fixedly connected to the upper rear part of the distribution cylinder 2. The output end of the motor 31 is fixedly sleeved with a driving gear 32, and the middle part of the upper end of the distribution cylinder 2 is rotatably connected with a driven gear 33, and the outer surface of the driven gear 33 is meshed with the outer surface of the driving gear 32.
[0029] The driving gear 32 is driven to rotate by the output end of the motor 1 31 , and the driven gear 33 rotates by meshing with the driving gear 32 .
[0030] like Figure 3 As shown, a through hole is provided in the middle of the upper end of the reaction cylinder 1, a rotating shaft 34 is fixedly sleeved at the axis center of the driven gear 33, the outer wall of the rotating shaft 34 is movably sleeved with the inner wall of the through hole, and limit strips 35 are fixedly installed on the left and right parts of the outer wall of the rotating shaft 34, and sliding grooves are provided on the left and right parts of the inner wall of the driven gear 33, and the two limit strips 35 are slidably connected to the inner walls of the two sliding grooves on the sides away from each other.
[0031] The rotation of the driven gear 33 can drive the rotating shaft 34 to rotate. When the rotating shaft 34 moves up and down, the rotating shaft 34 slides in the corresponding sliding groove through the limiting bar 35, so that the driven gear 33 can provide the required rotational force to the rotating shaft 34 through the limiting bar 35.
[0032] like Figure 4 As shown, an electric push rod 36 is fixedly installed on the left upper end of the material distributing cylinder 2, and a connecting plate 37 is fixedly installed on the output end of the electric push rod 36. The right lower end of the connecting plate 37 is rotatably connected to the upper end of the rotating shaft 34.
[0033] Through the output end of the electric push rod 36, the connecting plate 37 can be driven to move up and down, so that the connecting plate 37 drives the rotating shaft 34 to move up and down, and the rotating shaft 34 drives the three dispersion rods 38 to move, so that the three dispersion rods 38 can move according to the height of the material in the feeding barrel 2, so as to avoid excessive contact between the dispersion rods 38 and the material, which may cause the material to be crushed.
[0034] like Figure 4 As shown, three dispersion rods 38 arranged in a ring form are fixedly installed in the middle of the outer wall of the rotating shaft 34, and the three dispersion rods 38 are all located inside the distributing cylinder 2. The bottom of the outer wall of the rotating shaft 34 passes through the bottom of the distributing cylinder 2 and is fixedly installed with a number of distributing plates 39 arranged in a ring form, and three guide grooves 310 are opened on the upper ends of the several distributing plates 39.
[0035] The three dispersion rods 38 stir and push the material, so that the material enters the reaction tube 1 through a plurality of arc-shaped through grooves, wherein a plurality of distribution plates 39 gradually decrease in size from top to bottom, and a plurality of distribution plates 39 can evenly sprinkle the falling material through the corresponding guide grooves 310.
[0036] like Figure 2 and Figure 5 As shown, the quantitative filling assembly 4 includes a mounting frame 41, the lower end of the mounting frame 41 is fixedly mounted at the rear position of the upper right part of the distributing cylinder 2, the upper end of the mounting frame 41 is fixedly mounted with a feeding hopper 42 which passes through the top of the mounting frame 41, a valve 43 is fixedly mounted at the bottom of the outer wall of the feeding hopper 42, a filling box 45 is rotatably connected to the middle position of the upper right part of the distributing cylinder 2, the feeding hopper 42 is located directly above the filling box 45, and a feeding hood 44 is fixedly mounted at the front position of the upper right part of the distributing cylinder 2.
[0037] The material enters the filling box 45 from the feed hopper 42 , and the valve 43 can control the falling of the entering material. After reaching a certain amount, the filling box 45 rotates to pour the material into the feed cover 44 .
[0038] like Figure 6 As shown, a threaded rod 46 is rotatably connected to the edge position of the upper right end of the distributing cylinder 2, a motor 47 is fixedly installed at the rear position of the upper right end of the distributing cylinder 2, the output end of the motor 47 is fixedly connected to the rear end of the threaded rod 46, a slider 48 is threadedly connected to the outer wall of the threaded rod 46, a slide bar 49 is fixedly installed on the upper right end of the distributing cylinder 2, the slide bar 49 is located on the left side of the threaded rod 46, a connecting block 410 is slidably connected to the outer wall of the slide bar 49, the upper ends of the slider 48 and the connecting block 410 are rotatably connected to a rotating rod 411, and the ends of the two rotating rods 411 away from the slider 48 are rotatably connected to the left and right parts of the lower end of the filling box 45.
[0039] The output end of the second motor 47 drives the threaded rod 46 to rotate, and the slider 48 moves by being threadedly connected with the threaded rod 46. Through the connection action of the filling box 45, the connecting block 410 follows the slider 48 to move on the sliding rod 49, so that the corresponding rotating rod 411 pushes or pulls the filling box 45, thereby causing the filling box 45 to rotate and tilt at a certain angle.
[0040] like Figure 6 As shown, a weighing device 412 is fixedly installed on the upper right part of the material distributing cylinder 2 , and the weighing device 412 is located below the filling box 45 .
[0041] During the continuous feeding of materials into the filling box 45 , the weigher 412 can calculate the weight of the materials in the filling box 45 , and then the valve 43 receives a signal to close the hopper 42 , thereby controlling the amount of materials entering the filling box 45 .
[0042] The working principle of the utility model is as follows: the motor 31 is started, the output end of the motor 31 drives the driving gear 32 to rotate, the driven gear 33 drives the rotating shaft 34 to rotate by meshing with the driving gear 32, and the rotating shaft 34 drives three dispersion rods 38 and a plurality of cloth plates 39 to rotate.
[0043] The staff injects the material into the filling box 45 through the feed hopper 42, and the weigher 412 starts to calculate the weight of the poured material. When the weigher 412 reaches the specified value, the valve 43 is closed, and the feed hopper 42 stops pouring the material. The motor 2 47 is then started, and the output end of the motor 2 47 drives the threaded rod 46 to rotate, and the slider 48 and the connecting block 410 move at the same time, and both drive the corresponding rotating rod 411 to push the filling box 45 to flip a certain angle, so that the material in the filling box 45 is poured from the feed cover 44 into the distribution tube 2.
[0044] The three dispersion rods 38 push and stir the material. The rotation of the dispersion rods 38 can not only break up the agglomerated material, but also push the material from the arc-shaped through grooves into the reaction cylinder 1. The electric push rod 36 is started according to the actual amount of material in the distribution cylinder 2. The output end of the electric push rod 36 drives the shaft 34 to move up and down. The shaft 34 drives the three dispersion rods 38 to move up and down a certain distance, so that the dispersion rods 38 are always in contact with the material and will not over-exert the material to cause it to be crushed. Several distribution plates 39 evenly disperse the falling material through the guide groove 310.
[0045] The material processed in the reaction cylinder 1 can be discharged through the discharge pipe.
[0046] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An efficient loading distributor, comprising a reaction tube (1), characterized in that: A distribution cylinder (2) is fixedly mounted on the upper end of the reaction cylinder (1), a discharge pipe is fixedly mounted on the middle portion of the lower end of the reaction cylinder (1), a plurality of arc-shaped through grooves are provided on the bottom of the inner wall of the distribution cylinder (2), and the plurality of arc-shaped through grooves are connected to the reaction cylinder (1), a dispersion distribution assembly (3) is fixedly mounted on the middle portion of the upper end of the distribution cylinder (2), and a quantitative filling assembly (4) is fixedly mounted on the right portion of the upper end of the distribution cylinder (2).
2. The high-efficiency loading distributor according to claim 1, characterized in that: The dispersing material distribution component (3) comprises a motor (31), a fixing frame is fixedly mounted on the upper end of the motor (31), the lower end of the fixing frame is fixedly connected to the rear portion of the upper end of the material distribution cylinder (2), a driving gear (32) is fixedly sleeved on the output end of the motor (31), a driven gear (33) is rotatably connected to the middle portion of the upper end of the material distribution cylinder (2), and the outer surface of the driven gear (33) is meshed with the outer surface of the driving gear (32).
3. The efficient loading distributor according to claim 2, characterized in that: A through hole is provided in the middle of the upper end of the reaction cylinder (1); a rotating shaft (34) is fixedly sleeved at the axis of the driven gear (33); the outer wall of the rotating shaft (34) is movably sleeved with the inner wall of the through hole; limit strips (35) are fixedly installed on the left and right parts of the outer wall of the rotating shaft (34); sliding grooves are provided on the left and right parts of the inner wall of the driven gear (33); and the two limit strips (35) are slidably connected to the inner walls of the two sliding grooves at the sides away from each other.
4. The high-efficiency loading distributor according to claim 3, characterized in that: An electric push rod (36) is fixedly mounted on the left upper end of the material distributing cylinder (2), a connecting plate (37) is fixedly mounted on the output end of the electric push rod (36), and a lower right end of the connecting plate (37) is rotatably connected to the upper end of the rotating shaft (34).
5. The high-efficiency loading distributor according to claim 4, characterized in that: Three dispersion rods (38) arranged in a ring form are fixedly mounted in the middle of the outer wall of the rotating shaft (34), and the three dispersion rods (38) are all located inside the material distributing cylinder (2). The bottom of the outer wall of the rotating shaft (34) passes through the bottom of the material distributing cylinder (2) and is fixedly mounted with a plurality of material distributing plates (39) arranged in a ring form, and the upper ends of the plurality of material distributing plates (39) are each provided with three guide grooves (310).
6. The high-efficiency loading distributor according to claim 1, characterized in that: The quantitative filling assembly (4) comprises a mounting frame (41), the lower end of the mounting frame (41) is fixedly mounted at the rear position of the upper right part of the material distributing cylinder (2), the upper end of the mounting frame (41) is fixedly mounted with a feed hopper (42) penetrating the top of the mounting frame (41), the bottom of the outer wall of the feed hopper (42) is fixedly mounted with a valve (43), the middle position of the upper right part of the material distributing cylinder (2) is rotatably connected with a filling box (45), the feed hopper (42) is located directly above the filling box (45), and the front position of the upper right part of the material distributing cylinder (2) is fixedly mounted with a feed cover (44).
7. The high-efficiency loading distributor according to claim 6, characterized in that: A threaded rod (46) is rotatably connected to the edge position of the upper right end of the distributing cylinder (2); a second motor (47) is fixedly installed at the rear position of the upper right end of the distributing cylinder (2); the output end of the second motor (47) is fixedly connected to the rear end of the threaded rod (46); a slider (48) is threadedly connected to the outer wall of the threaded rod (46); a slide rod (49) is fixedly installed at the upper right end of the distributing cylinder (2); the slide rod (49) is located on the left side of the threaded rod (46); a connecting block (410) is slidably connected to the outer wall of the slide rod (49); the upper ends of the slider (48) and the connecting block (410) are both rotatably connected to a rotating rod (411); the ends of the two rotating rods (411) away from the slider (48) are rotatably connected to the left and right parts of the lower end of the filling box (45).
8. The high-efficiency loading distributor according to claim 7, characterized in that: A weighing device (412) is fixedly mounted on the right upper end of the material distributing cylinder (2), and the weighing device (412) is located below the filling box (45).
Citation Information
Patent Citations
Distributing device convenient to load material
CN207121249U