Tower crane steel wire rope durability protection device

Abstract

The utility model belongs to the field of building construction hoisting, and particularly relates to a tower crane steel wire rope durability protection device which comprises a supporting table, an oil cabinet and an automatic lubricating system. The oil tank is sealed by a supporting table; the automatic lubricating system comprises an oil injection device and an oil conveying device, and an oil injection port of the oil injection device is exposed out of the supporting table. A second oil conveying pipe of the oil conveying device is connected with an oil dripping device; and the oil dripping device is positioned right above the steel wire rope. The automatic lubricating system can ensure that the steel wire rope is always kept lubricated, and abrasion caused by friction is reduced; the steel wire rope surface damage detection system can be used for monitoring and early warning damage of the steel wire rope in real time, and replacement or repair is ensured before a critical value is reached; and the service life of the steel wire rope can be prolonged by utilizing an anti-rust and anti-corrosion system, and damage caused by corrosion is reduced.

Description

Technical Field

[0001] The utility model belongs to the field of building construction hoisting, in particular to a durability protection device for a tower crane steel wire rope. Background Art

[0002] Tower cranes are easily damaged by external factors during use, such as wear and tear, breaking, etc., which may cause tower crane accidents, resulting in casualties and property losses. Existing wire rope protection devices cannot effectively detect wire ropes in real time, and the effect of protecting the surface of wire ropes is not good. Therefore, it is urgent to provide a device that can monitor and maintain wire ropes in real time and regularly.

[0003] Chinese patent CN117361360A discloses a wire rope protection mechanism for a tower crane boom, including a mounting groove, a traction sleeve and a wire rope body, wherein the mounting groove is provided with an elastic buffer component and a clamping positioning component, wherein the traction sleeve is provided with a guide positioning component, wherein two sets of guide wheel seats are installed on the top of the mounting groove, wherein the two sets of guide wheel seats cooperate with the wire rope body in a vertical guide structure, wherein a fixing seat is installed at the bottom of the traction sleeve, wherein a lubricating member is provided inside the sleeve. The patent has a complex structure, a low degree of automation, and cannot realize real-time monitoring. Utility Model Content

[0004] The utility model aims to overcome the shortcomings of the prior art and provide a tower crane wire rope durability protection device which is easy to operate, can be monitored in real time and has excellent protection effect.

[0005] In order to solve the above problems, wire rope protection devices came into being. This device can reduce the wear and damage of the wire rope, extend the life of the wire rope, and provide a guarantee for the smooth and efficient operation of the tower crane.

[0006] The technical solution adopted by the utility model to solve the technical problem is:

[0007] A durability protection device for a tower crane wire rope comprises: a support platform, an oil tank, and an automatic lubrication system, wherein the oil tank is sealed by the support platform; the automatic lubrication system comprises an oil filling device and an oil delivery device, the oil filling device comprises an oil filling port, a first oil filling pipe, a second oil filling pipe, a float, and a stop spring, the oil filling port is connected to the first oil filling pipe, the second oil filling pipe, the float, and the stop spring in sequence from top to bottom, and the oil filling port is exposed from the support platform;

[0008] The oil delivery device includes a first oil delivery pipe, an oil pump, and a second oil delivery pipe. The first oil delivery pipe, the oil pump, and the second oil delivery pipe are connected in sequence. The first oil delivery pipe is located in the oil tank, and the second oil delivery pipe is connected to an oil dripper. The oil dripper is located directly above the wire rope.

[0009] Furthermore, it also includes a wire rope surface damage detection system, which includes an alarm and an ultrasonic sensor. The ultrasonic sensor is installed below the support platform and faces the wire rope, and the ultrasonic sensor is connected to the alarm.

[0010] Furthermore, it also includes an anti-rust and anti-corrosion system, which includes an anti-corrosion coating storage cabinet and a spray head. The anti-corrosion coating storage cabinet is installed above the support platform, and the spray head is connected to the anti-corrosion coating storage cabinet and is located above the steel wire rope.

[0011] Furthermore, it also includes an oil pump fixing mechanism, which includes: a fixed pump spring and two screws. The fixed pump spring is installed above the oil pump, and the screws are fixed at the bend of the fixed pump spring.

[0012] Furthermore, it also includes a pressure gauge, which is installed between the second oil delivery pipe and the oil dripper.

[0013] Furthermore, it also includes a filtering device, which includes a filter screen fixing mechanism and a filter screen, one end of the filter screen extends into the oil tank, and the other end is connected to the filter screen fixing mechanism, and the filter screen fixing mechanism is installed on the support platform.

[0014] Furthermore, it also includes a device supporting mechanism, which includes a boom and a tower crane arm, and the tower crane wire rope durability protection device is installed on the tower crane arm or the boom.

[0015] The advantages and positive effects of the utility model are:

[0016] 1. The utility model utilizes an automatic lubrication system to ensure that the wire rope is always lubricated and reduce wear caused by friction.

[0017] 2. The utility model utilizes the wire rope surface damage detection system to monitor and warn of wire rope damage in real time, ensuring that it is replaced or repaired before reaching a critical value.

[0018] 3. The utility model utilizes an anti-rust and anti-corrosion system to extend the service life of the wire rope and reduce damage caused by rust. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional structural diagram of the durability protection device for the tower crane wire rope of the utility model;

[0020] Figure 2 It is a side view of the durability protection device for the tower crane wire rope of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the automatic lubrication system of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the filter device of the utility model;

[0023] Figure 5 It is a structural schematic diagram of the oil pump of the utility model.

[0024] The above drawings include the following reference numerals:

[0025] 1-arm; 2-tower crane arm; 3-oil cabinet; 4-support platform; 5-alarm; 6-ultrasonic sensor; 7-controller; 8-pressure gauge; 9-oil dripper; 11-wire rope; 12-anti-corrosion coating storage cabinet; 13-nozzle; 21-filter fixing mechanism; 22-filter; 30-oil filling port; 31-first oil filling pipe; 32-second oil filling pipe; 33-float; 34-stop spring; 35-first oil pipeline; 36-oil pump; 361-fixed pump spring; 362-screw; 37-second oil pipeline. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0029] like Figure 1 As shown, a tower crane wire rope durability protection device includes: a support platform 4, a controller 7, an oil tank 3, an automatic lubrication system, a wire rope damage detection system, an anti-rust and anti-corrosion system and a device support mechanism, wherein the controller 7 is installed above the support platform 4; the oil tank 3 is sealed by the support platform 4.

[0030] like Figure 1 , 2 As shown, the device support mechanism includes a boom 1 and a tower boom 2. The boom 1 is installed at the bottom of the tower boom 2. The two constitute a working platform for the wire rope protection device. When working, the wire rope protection device is installed on the tower boom 2, and can also be threadedly connected through the legs of the boom 1. The boom 1 and the tower boom 2 constitute the working platform of the entire wire rope protection device, and the wire rope protection device can be placed in the most suitable position, so that the wire rope protection device has the advantages of being portable and easy to move.

[0031] like Figure 2 As shown, the wire rope damage detection system includes an alarm 5 and an ultrasonic sensor 6. The ultrasonic sensor 6 is installed below the support platform 4 and directly facing the wire rope 11. Therefore, the wire rope 11 is always within the detection range of the ultrasonic sensor 6 during operation. The ultrasonic sensor 6 is connected to the alarm 5. The alarm 5 is installed above the support platform 4 and is in a straight line with the ultrasonic sensor 6 below. The wire rope 11 will pass through the ultrasonic sensor 6 in sequence during operation. If there is no damage on the surface or the damage is within a safe range, it will continue to move forward. If the damage on the surface exceeds the threshold, the ultrasonic sensor 6 will transmit a signal to the controller 7. After receiving the signal, the controller 7 will transmit the instruction to the alarm 5, thereby sounding an alarm, indicating that the surface damage of the wire rope 11 has reached the threshold, thereby ensuring work safety.

[0032] like Figure 2 As shown, the anti-rust and anti-corrosion system includes an anti-corrosion coating storage cabinet 12 and a nozzle 13. The anti-corrosion coating storage cabinet 12 is installed above the support platform 4. The nozzle 13 is connected to the anti-corrosion coating storage cabinet 12 and is installed side by side with the oil dripper 9 in a straight line, located above the steel wire rope 11. The anti-rust and anti-corrosion system is installed above the support platform 4, and the steel wire rope 11 can be regularly treated for corrosion resistance to form a protective layer to prevent water and oxygen in the air from reacting with the steel. When anti-rust and anti-corrosion work is required, the required coating material can be added through the injection port on the anti-corrosion coating storage cabinet 12, and then the anti-corrosion working mode is selected on the left screen of the controller 7, and then the parameters are set on the right screen. After setting, the surface of the steel wire rope 11 can be sprayed to perform anti-corrosion work.

[0033] like Figure 3As shown, the automatic lubrication system includes an oil filling device and an oil delivery device. The oil filling device includes an oil filling port 30, a first oil filling pipe 31, a second oil filling pipe 32, a float 33, and a stop spring 34. The oil filling port 30 is connected to the first oil filling pipe 31, the second oil filling pipe 32, the float 33, and the stop spring 34 from top to bottom in sequence, and the oil filling port 30 is exposed from the support platform 4. The oil delivery device includes a first oil delivery pipe 35, an oil pump 36, and a second oil delivery pipe 37. The first oil delivery pipe 35, the oil pump 36, and the second oil delivery pipe 37 are connected in sequence. The first oil delivery pipe 35 is located in the oil tank 3, and the second oil delivery pipe 37 is connected to the oil dropper 9. The oil dropper 9 is located directly above the wire rope 11. The pressure gauge 8 is installed between the second oil delivery pipe 37 and the oil dropper 9. The pressure gauge 8 is set in the passage of the second oil delivery pipe 37, and can monitor the pressure of the delivered lubricating oil in real time to ensure that the lubricating oil is evenly dripped onto the surface of the wire rope 11 through the oil dropper 9.

[0034] The lubrication process is as follows: the lubricating oil is injected through the oil filling port 30, flows through the first oil filling pipe 31 and the second oil filling pipe 32 in sequence, and then reaches the oil tank 3. A float 33 and a stop spring 34 are installed under the second oil filling pipe 32. During the process of filling the oil tank 3, the float 33 plays a role of marking and positioning, ensuring that the process of filling the oil is safe, stable and reliable. The stop spring 34 can eliminate the impact and buffering force during the filling process, and play a role in protecting the lubrication device. When the lubrication system is working, the oil pump 36 provides power, and the lubricating oil flows through the first oil delivery pipe 35 and the second oil delivery pipe 37 to reach the pressure gauge 8, and finally flows out from the oil dripper 9 according to the set pressure and finally reaches the surface of the wire rope 11.

[0035] like Figure 4 As shown, in order to filter the lubricating oil, a filtering device is also included, the filtering device includes a filter screen fixing mechanism 21 and a filter screen 22, one end of the filter screen 22 extends into the oil tank 3, and the other end is connected to the filter screen fixing mechanism 21, and the filter screen fixing mechanism 21 is installed on the support platform 4. The filter screen 22 can filter impurities in the oil tank 3 to ensure the quality of the lubricating oil.

[0036] like Figure 5 As shown, in order to fix the oil pump, an oil pump fixing mechanism is also included, and the oil pump fixing mechanism includes: a fixed pump spring 361 and two screws 362. The fixed pump spring 361 is installed above the oil pump 36, and the screws 362 are fixed at the bending part of the fixed pump spring 361 to ensure that the oil pump 36 is installed firmly and reliably.

[0037] The specific operations of the controller 7 include:

[0038] When inputting oil into the oil tank 3, press the "oil filling" button on the far right of the operation panel of the controller 7, and then the lubricating oil is injected through the oil filling port 30, passes through the first oil filling pipe 31 and the second oil filling pipe 32 in sequence, and finally flows into the oil tank 3; when lubrication work is required, turn on the controller 7, select the working mode on the controller 7 first, and then the oil supply rate of the oil pump 36 can be adjusted in the automatic lubrication mode.

[0039] When the oil supply rate needs to be adjusted, first press the "SET" key on the operation panel of the controller 7. After pressing the "SET" key, the left screen flashes first. The left screen is for working mode selection, and the right screen is for working parameter adjustment under the selected working mode. First select the working mode, and you can adjust the working parameters by pressing the "Δ" and After selecting the working mode, press the "SET" key again to successfully set the working mode. After setting the working mode, the right screen flashes, and you can use the "Δ" and The oil supply rate of the oil pump 36 can be adjusted by pressing the "Δ" key to increase the oil pumping rate of the oil pump 36. The oil pumping rate of the oil pump 36 can be reduced by pressing the "SET" key. When the required oil pumping rate is adjusted, press the "SET" key again to complete the setting of the oil supply rate. The lubricating oil then passes through the oil pump 36 and enters the oil pipe 37. The pressure gauge 8 monitors the pressure of the lubricating oil in real time, and the lubricating oil is evenly dripped onto the surface of the wire rope 11 through the oil dripper 9.

[0040] The automatic lubrication system can be started according to different working needs such as the agreed time or the wire rope use cycle. Long press the "SET" button on the operation panel of the controller 7, and the mode selection will appear on the left screen of the operation panel of the controller 7. Select the required mode. After selecting the working mode, the right screen lights up, and then you can set the parameters in the working mode. It can realize the working needs such as timed lubrication and lubrication during work.

[0041] The method of using this device is:

[0042] First, the wire rope lubrication device is placed on a working platform composed of the boom 1 and the tower crane arm 2, and then the relative position with the wire rope 11 is corrected. After the position correction is completed, it can be screwed to the platform through its base.

[0043] After the connection is completed, start the oil filling mode on the far right of the controller 7, and fill the oil through the oil filling port 30. The oil filling port 30 is installed on the controller 7. The lubricating oil enters the first oil filling pipe 31 through the oil filling port 30, and enters the second oil filling pipe 32 through the first oil filling pipe 31. The float 33 placed at the bottom of the oil filling pipe 32 is used for marking and positioning. The brake spring sheet 34 eliminates impact and buffering force during the oil filling process.

[0044] After the lubricating oil is injected, start the system. The left screen flashes. Press and hold the "SET" button on the controller 7 and press "Δ" and Press the "SET" key to select the mode. This time, the automatic lubrication mode is selected. After selecting the mode, press the "SET" key again. The mode setting is completed, and the right screen starts to flash. Set the required working parameters according to the needs of this work. After the setting is completed, the oil pump 36 starts, and the lubricating oil passes through the filter of the oil delivery pipe 35 and enters the oil pump 36. Then, it enters the oil filling pipe 37 through the oil pump 36. The pressure gauge 8 is set on the passage of the oil filling pipe 37 to monitor the pressure value in real time. The lubricating oil drips on the wire rope 11 through the oil dripper 9.

[0045] If the ultrasonic sensor 6 detects that the degree of damage to the wire rope exceeds a threshold value during operation, it will transmit a signal to the controller 7, and the controller 7 will issue an instruction to the alarm 5. After receiving the signal, the alarm 5 will sound an alarm to indicate that the wire rope 11 needs to be repaired.

[0046] When the steel wire rope 11 needs to be treated for rust and corrosion prevention, the corresponding mode can be selected on the controller 7, and then the system can be started after adding paint to the anti-corrosion coating storage cabinet 12. The coating paint is sprayed out through the nozzle 13 and evenly applied to the surface of the steel wire rope 11.

[0047] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A durability protection device for a tower crane wire rope, characterized in that: include: Support platform (4); An oil tank (3), wherein the oil tank (3) is sealed by a support platform (4); An automatic lubrication system, the automatic lubrication system comprising an oil injection device and an oil delivery device, the oil injection device comprising an oil injection port (30), a first oil injection pipe (31), a second oil injection pipe (32), a float (33), and a stop spring (34), the oil injection port (30) being connected to the first oil injection pipe (31), the second oil injection pipe (32), the float (33), and the stop spring (34) in sequence from top to bottom, and the oil injection port (30) being exposed from a support platform (4); The oil delivery device comprises a first oil delivery pipe (35), an oil pump (36), and a second oil delivery pipe (37). The first oil delivery pipe (35), the oil pump (36), and the second oil delivery pipe (37) are connected in sequence. The first oil delivery pipe (35) is located in the oil cabinet (3). The second oil delivery pipe (37) is connected to an oil dripper (9). The oil dripper (9) is located directly above the steel wire rope (11).

2. The tower crane wire rope durability protection device according to claim 1 is characterized in that: It also includes a wire rope surface damage detection system, which includes an alarm (5) and an ultrasonic sensor (6). The ultrasonic sensor (6) is installed below the support platform (4) and directly facing the wire rope (11). The ultrasonic sensor (6) is connected to the alarm (5).

3. The durability protection device for tower crane wire rope according to claim 2 is characterized in that: It also includes an anti-rust and anti-corrosion system, which includes an anti-corrosion coating storage cabinet (12) and a nozzle (13). The anti-corrosion coating storage cabinet (12) is installed above the support platform (4), and the nozzle (13) is connected to the anti-corrosion coating storage cabinet (12) and is located above the steel wire rope (11).

4. The durability protection device for tower crane wire rope according to claim 3 is characterized in that: The invention also comprises an oil pump fixing mechanism, which comprises: a fixing pump spring (361) and two screws (362). The fixing pump spring (361) is installed above the oil pump (36), and the screws (362) are fixed at the bend of the fixing pump spring (361).

5. The durability protection device for tower crane steel wire rope according to claim 4 is characterized in that: It also includes a pressure gauge (8), which is installed between the second oil delivery pipe (37) and the oil dripper (9).

6. The durability protection device for tower crane steel wire rope according to claim 5, characterized in that: It also includes a filtering device, which includes a filter screen fixing mechanism (21) and a filter screen (22). One end of the filter screen (22) extends into the oil tank (3), and the other end is connected to the filter screen fixing mechanism (21). The filter screen fixing mechanism (21) is installed on the support platform (4).

7. The durability protection device for tower crane steel wire rope according to claim 6, characterized in that: It also comprises a device support mechanism, the device support mechanism comprises a boom (1) and a tower crane arm (2), and the tower crane steel wire rope durability protection device is installed on the tower crane arm (2) or on the boom (1).

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