MBR (Membrane Bioreactor) curtain type membrane filament arraying device
By designing an MBR curtain film wire discharge device including a wire feeding mechanism, a servo motor and a telescopic mechanism, the problems of low efficiency and unevenness of film wire arrangement in the prior art are solved, and the stability and accuracy of film wire arrangement are achieved.
Patent Information
- Application Number
- CN202421297922.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-07
AI Technical Summary
In the production process of existing MBR curtain films, the arrangement of the film wires relies on manual operation, which is inefficient and difficult to ensure the uniformity and consistency of the arrangement of the film wires. Especially when the diameter of the film wires is different or the wire feeding mechanism is irregular, problems such as confusing and uneven arrangement are prone to occur.
An MBR curtain membrane wire discharge device is designed, including a wire feeding mechanism, tooth plate, guide rail, carriage, servo motor, guide block, telescopic mechanism, etc. The servo motor drives the movement of the carriage and the rotation of the guide block, and adjusts the height of the guide block with the telescopic mechanism to achieve flexible adaptation to different winding conditions and membrane wire diameters.
This device improves the consistency and stability of the membrane wire arrangement, reduces misalignment and deviations during the wire discharge process, realizes intelligent fine adjustment, and improves the efficiency and accuracy of wire discharge operations.
Smart Images
Figure CN222540597U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of MBR curtain film production, in particular to an MBR curtain film wire arrangement device. Background Art
[0002] As we all know, in the existing MBR curtain membrane production or maintenance process, the arrangement of membrane wires is a critical and tedious task. Traditional methods often rely on manual operation, which is not only inefficient, but also difficult to ensure the uniformity and consistency of membrane wire arrangement. Especially when there are differences in membrane wire diameters or irregular winding of the wire feeding mechanism, problems such as chaotic winding and uneven arrangement of membrane wires are prone to occur, which not only affects the performance and life of the membrane assembly, but also increases the difficulty and cost of later maintenance. Therefore, it is necessary to propose a solution to this technical problem. Utility Model Content
[0003] To solve the above technical problems, the utility model provides an MBR curtain membrane wire arrangement device, comprising an operating table, on which a wire feeding mechanism, a tooth plate and a guide rail are provided, on which a slide is provided, a first motor is provided inside the slide, the output end of the first motor extends to the top of the slide, a guide block is provided at the output end of the first motor, a wire guide hole is provided on the guide block, a lifting groove is provided at the bottom end of the wire guide hole, a telescopic mechanism is provided on the lifting groove, a wire guide block is provided at the output end of the telescopic mechanism, a second motor is provided on one side of the slide, a gear is provided at the output end of the second motor, the gear is meshed and connected to the tooth plate, an electromagnetic lock is provided on the other side of the slide, an iron plate is provided on one side of the operating table, and the electromagnetic lock is against the iron plate.
[0004] The utility model discloses an MBR curtain membrane wire arrangement device, wherein the wire feeding mechanism comprises a wire feeding roller, a fixing frame and a mounting frame, wherein the fixing frame and the mounting frame are both mounted on the operating table, a third motor is arranged on the fixing frame, a docking groove is arranged at the output end of the third motor, a threaded hole is arranged on the mounting frame, a threaded column is arranged on the threaded hole, a bearing seat is arranged at one end of the threaded column, one end of the wire feeding roller is against the docking groove, and the other end of the wire feeding roller is inserted into the bearing seat.
[0005] The utility model discloses an MBR curtain type membrane wire arrangement device, wherein the telescopic mechanism is an electric telescopic rod.
[0006] The utility model provides an MBR curtain-type membrane wire arrangement device, wherein the first motor, the second motor and the third motor are all servo motors.
[0007] The utility model discloses an MBR curtain type membrane wire arrangement device, wherein both ends of the guide rail are provided with limit blocks.
[0008] The utility model discloses an MBR curtain type membrane wire arrangement device, wherein a rubber pad is arranged on the limit block.
[0009] The utility model discloses an MBR curtain type membrane wire arrangement device, wherein the butt joint groove is a rectangular groove.
[0010] The utility model discloses an MBR curtain type membrane wire arrangement device, wherein a screw block is arranged on the threaded column.
[0011] Compared with the prior art, the utility model has the following beneficial effects: the second motor drives the slide to move linearly along the guide rail through the cooperation of the gear and the toothed plate. This design enables the guide block to be flexibly adjusted according to the actual winding position of the film wire on the wire feeding mechanism, thereby enhancing the adaptability of the device to different winding conditions and ensuring the consistency and stability of the wire arrangement operation;
[0012] By adjusting the height of the guide wire block through the telescopic mechanism, personalized adjustments can be made for membrane wires of different diameters, ensuring the spatial adaptability of the membrane wire in the guide wire hole. It is neither too tight to cause excessive resistance nor too loose to cause messy arrangement of the membrane wire, thus achieving intelligent fine adjustment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the utility model;
[0015] Figure 3 It is a front view half-section diagram of the structure of the utility model;
[0016] Figure 4 This utility model Figure 1 A right half-section view of the enlarged structure of the middle slide;
[0017] 1. Operating table; 2. Tooth plate; 3. Guide rail; 4. Slide; 5. First motor; 6. Guide block; 7. Telescopic mechanism; 8. Wire guide block; 9. Second motor; 10. Gear; 11. Electromagnetic lock; 12. Iron plate; 13. Wire feed roller; 14. Fixed bracket; 15. Mounting bracket; 16. Third motor; 17. Threaded column; 18. Bearing seat; 19. Limit block. DETAILED DESCRIPTION
[0018] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0019] like Figures 1 to 4As shown, an MBR curtain film wire arrangement device of the utility model comprises an operating table 1, on which a wire feeding mechanism, a tooth plate 2 and a guide rail 3 are provided, on which a slide 4 is provided, inside of which a first motor 5 is provided, the output end of the first motor 5 extends to the top of the slide 4, the output end of the first motor 5 is provided with a guide block 6, a wire guide hole is provided on the guide block 6, a lifting groove is provided at the bottom end of the wire guide hole, a telescopic mechanism 7 is provided on the lifting groove, a wire guide block 8 is provided at the output end of the telescopic mechanism 7, a second motor 9 is provided on one side of the slide 4, a gear 10 is provided at the output end of the second motor 9, the gear 10 is meshed and connected to the tooth plate 2, an electromagnetic lock 11 is provided on the other side of the slide 4, an iron plate 12 is provided on one side of the operating table 1, and the electromagnetic lock 11 is against the iron plate 1 2, in this embodiment, the first motor 5 drives the guide block 6 to rotate, so as to achieve the precise alignment of the wire guide hole, ensure that the membrane wire can be smoothly and accurately connected to the wire arrangement platform, reduce the misalignment and deviation in the wire arrangement process, and improve the accuracy and efficiency of the wire arrangement operation. The second motor 9 drives the slide 4 to move linearly along the guide rail 3 through the cooperation of the gear 10 and the toothed plate 2. This design allows the guide block 6 to be flexibly adjusted according to the actual winding position of the membrane wire on the wire feeding mechanism, enhances the adaptability of the device to different winding conditions, and ensures the consistency and stability of the wire arrangement operation. The height of the wire guide block 8 is adjusted by the telescopic mechanism 7, and personalized adjustments can be made for membrane wires of different diameters, ensuring the spatial adaptability of the membrane wire in the wire guide hole. It will not be too tight to cause excessive resistance, nor too loose to cause messy arrangement of the membrane wire, thus realizing intelligent fine adjustment.
[0020] The utility model discloses an MBR curtain-type membrane wire arrangement device, wherein the wire feeding mechanism comprises a wire feeding roller 13, a fixing frame 14 and a mounting frame 15, wherein the fixing frame 14 and the mounting frame 15 are both mounted on the operating table 1, a third motor 16 is disposed on the fixing frame 14, a docking groove is provided at the output end of the third motor 16, a threaded hole is provided on the mounting frame 15, a threaded column 17 is provided on the threaded hole, a bearing seat 18 is provided at one end of the threaded column 17, one end of the wire feeding roller 13 is against the docking groove, the other end of the wire feeding roller 13 is inserted into the bearing seat 18, one end of the wire feeding roller 13 is inserted into the docking groove, Then rotate the threaded column 17, and the threaded column 17 rotates and moves on the threaded hole, so that the other end of the wire feeding roller 13 is inserted into the bearing seat 18, which is convenient for the wire arranging platform to perform wire arranging operations. When the pulling force is too large, the wire feeding roller 13 rotates too fast and the wire becomes loose. At this time, the output end of the third motor 16 is controlled to reversely rotate the wire feeding roller 13 by a certain angle and then encounter resistance. At this time, the wire is tightened, and then the third motor 16 is turned off to facilitate the continuation of the wire arranging platform operation. After the wire feeding roller 13 is used, it is necessary to disassemble and replace the wire feeding roller 13. At this time, rotate the threaded column 17 in the opposite direction to make the bearing seat 18 at one end of the threaded column 17 leave one end of the wire feeding roller 13, thereby facilitating the replacement of the wire feeding roller 13.
[0021] The utility model provides an MBR curtain type membrane wire arrangement device, wherein the telescopic mechanism 7 is an electric telescopic rod, which has the characteristics of high movement accuracy and good stability, thereby facilitating high-precision adjustment of the height of the wire guide block 8.
[0022] In the MBR curtain-type membrane wire arrangement device of the utility model, the first motor 5, the second motor 9 and the third motor 16 are all servo motors, which have the characteristic of high rotation accuracy, thereby facilitating high-precision use of the structure.
[0023] In the utility model, an MBR curtain type membrane wire arrangement device is provided with limit blocks 19 at both ends of the guide rail 3, and the limit blocks 19 can be used to limit the slide 4 at both ends of the guide rail 3 to prevent the slide 4 from leaving the guide rail 3.
[0024] The utility model provides an MBR curtain type membrane wire arrangement device, wherein the limit block 19 is provided with a rubber pad, which can buffer the impact force of the slide 4 contacting the limit block 19 to prevent the limit block 19 and the slide 4 from knocking against each other.
[0025] The utility model provides an MBR curtain membrane wire arrangement device, wherein the docking groove is a rectangular groove, and the output end of the third motor 16 can drive the wire feeding roller 13 to rotate by making the docking groove a rectangular groove.
[0026] The utility model provides an MBR curtain membrane wire arrangement device, wherein a screw block is provided on the threaded column 17, and the threaded column 17 can be rotated conveniently by holding the screw block.
[0027] The utility model discloses an MBR curtain type membrane wire arrangement device, which, when working, passes the membrane wire of the wire feeding mechanism through the wire guide hole of the guide block 6, and then connects to the wire arrangement platform. Since the membrane wire will be wound on different positions of the wire feeding mechanism, during the wire arrangement operation, the guide block 6 is rotated by controlling the output end of the first motor 5, so as to facilitate the alignment of the wire guide hole with the wire arrangement platform, so as to facilitate the guiding of the membrane wire, and then the gear 10 is rotated by controlling the output end of the second motor 9, and the gear 10 is meshed with the toothed plate 2 to enable the slide 4 to move linearly on the guide rail 3, so as to facilitate the adjustment of the position of the guide block 6 based on the position of the membrane wire wound on the wire feeding mechanism, and the adjustment of the height of the wire guide block 8 based on the diameter of the membrane wire, and the wire guide block 8 is moved by the output end of the telescopic mechanism 7, so that the space of the membrane wire in the guide hole becomes smaller, the damping effect is increased, and the clutter in the process of arranging the membrane wire is reduced, and the electromagnetic lock 11 is controlled to adsorb the iron plate 12 in the process of arranging the wire, so that the slide 4 is firmly fixed, and will not be displaced cheaply under the condition of external shaking.
[0028] The utility model provides an MBR curtain membrane wire arrangement device, and its installation method, connection method or setting method are all common mechanical methods, which can be implemented as long as they can achieve their beneficial effects; technicians in this industry only need to install and operate it according to the accompanying instruction manual.
[0029] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An MBR curtain membrane wire arrangement device, comprising an operating table (1), characterized in that: The operating table (1) is provided with a wire feeding mechanism, a toothed plate (2) and a guide rail (3); the guide rail (3) is provided with a slide (4); a first motor (5) is provided inside the slide (4); the output end of the first motor (5) extends to the top of the slide (4); a guide block (6) is provided at the output end of the first motor (5); a wire guide hole is provided on the guide block (6); a lifting groove is provided at the bottom end of the wire guide hole; a telescopic mechanism (7) is provided on the lifting groove; a wire guide block (8) is provided at the output end of the telescopic mechanism (7); a second motor (9) is provided on one side of the slide (4); a gear (10) is provided at the output end of the second motor (9); the gear (10) is meshed and connected to the toothed plate (2); an electromagnetic lock (11) is provided on the other side of the slide (4); an iron plate (12) is provided on one side of the operating table (1); the electromagnetic lock (11) is against the iron plate (12).
2. The MBR curtain membrane wire arrangement device according to claim 1, characterized in that: The wire feeding mechanism comprises a wire feeding roller (13), a fixing frame (14) and a mounting frame (15); the fixing frame (14) and the mounting frame (15) are both mounted on the operating table (1); a third motor (16) is arranged on the fixing frame (14); a docking groove is provided at the output end of the third motor (16); a threaded hole is provided on the mounting frame (15); a threaded column (17) is provided on the threaded hole; a bearing seat (18) is provided at one end of the threaded column (17); one end of the wire feeding roller (13) abuts against the docking groove; and the other end of the wire feeding roller (13) is inserted into the bearing seat (18).
3. The MBR curtain membrane wire arrangement device according to claim 2, characterized in that: The telescopic mechanism (7) is an electric telescopic rod.
4. The MBR curtain membrane wire arrangement device according to claim 3, characterized in that: The first motor (5), the second motor (9) and the third motor (16) are all servo motors.
5. The MBR curtain membrane wire arrangement device according to claim 4, characterized in that: Limit blocks (19) are provided at both ends of the guide rail (3).
6. The MBR curtain membrane wire arrangement device according to claim 5, characterized in that: The limiting block (19) is provided with a rubber pad.
7. The MBR curtain membrane wire arrangement device according to claim 6, characterized in that: The docking groove is a rectangular groove.
8. The MBR curtain membrane wire arrangement device according to claim 7, characterized in that: The threaded column (17) is provided with a screw block.