All-dimensional cleaning frame for bent pipe fittings
By designing a comprehensive cleaning rack for bending fittings that support the base, mounting frame, slope frame, limit frame and bent fitting body, the problems of traditional cleaning racks being unable to completely clean the interior of the bent fittings, effusion pollution and manual emissions are achieved, and comprehensive cleaning, automatic emissions and environmental protection are achieved.
Patent Information
- Application Number
- CN202420410477.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-04
AI Technical Summary
The traditional pipe bent fitting cleaning rack cannot completely clean the inside of the pipe bent fitting, which is easy to form fluid accumulation and contaminate the tank liquid. Incomplete cleaning leads to rust spots. Manual discharge of fluid accumulation increases costs and pollutes the environment, and the product is prone to deformation.
A comprehensive cleaning frame for bending fittings is designed, including supporting base, mounting frame, slope frame, defining frame and pipe bending fitting main body. Through the inclined design of the slope frame and the gap between each group of bent fittings, the circulation and automatic discharge of cleaning liquid is achieved, and mutual extrusion and deformation are avoided.
The comprehensive cleaning of the interior of the bent pipe fittings is achieved, which avoids fluid pollution, reduces the need for manual emissions, reduces costs and protects the environment, and avoids product deformation.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning bent pipes, in particular to an all-round cleaning rack for bent pipes. Background Art
[0002] In recent years, with the widespread promotion and application of pipe bending equipment, many pipe bending parts have appeared. The pipe bending parts are bent using a complete set of bending equipment, which is divided into two processes: cold bending and hot pushing. Regardless of which machine equipment and pipeline, most of them use pipe bending;
[0003] The traditional cleaning rack for bent pipe fittings has some disadvantages. The traditional cleaning method is to put the bent pipe fittings into the pickling frame at random, and then clean them through different tanks. This cleaning method has many problems and disadvantages. First, due to the limitation of the hollow structure of the bent pipe fittings, it is impossible to completely clean the inside of the bent pipe fittings during immersion pre-treatment operations such as cleaning, degreasing, rust removal, and phosphating. Dirt and oil are still left inside the cleaned products; second, it is easy to form liquid accumulation inside the bent pipe fittings. When the accumulated liquid in these bent pipe fittings flows between different tanks, it will cause great pollution to the tank liquid; third, the places where the products contact each other are not completely cleaned, there are rust spots, and polishing is still required; fourth, after the cleaning work is completed, the accumulated liquid in the bent pipe fittings needs to be manually placed to make it flow out, which increases labor costs and causes damage to the environment; fifth, due to product extrusion, product deformation has been found. Utility Model Content
[0004] The main purpose of the utility model is to provide an all-round cleaning rack for bent pipes, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A omnidirectional cleaning rack for bent pipes, comprising a supporting base, the upper end of the supporting base is fixedly connected to a mounting frame, the upper end of the mounting frame is fixedly connected to a ramp frame, the rear end of the ramp frame is fixedly connected to a stabilizing rod, the upper end of the ramp frame is fixedly connected to a limiting frame, the outer side of the limiting frame is movably connected to a bent pipe body, the upper end of the supporting base is fixedly connected to a supporting rod close to the mounting frame, the upper end of the supporting rod is fixedly connected to a connecting rod, and one end of the supporting rod is fixedly connected to a main reinforcement rod.
[0007] Preferably, one end of the support rod is fixedly connected with a lifting ring, the number of the mounting brackets is three groups, and the upper end of the ramp bracket is a ramp surface.
[0008] Preferably, there are multiple groups of the ramp frames, and there are several groups of the limiting frames, and the several groups of limiting frames are distributed at the upper ends of the multiple groups of ramp frames.
[0009] Preferably, there are several groups of the bent pipe body, and the upper end of the main reinforcement rod is fixedly connected to the lower end of the connecting rod near the side of the supporting rod.
[0010] Preferably, support legs are fixedly connected to the four corners of the lower end of the support base, and reinforcing rods are fixedly connected to the rear end of the support base, and the number of the reinforcing rods is three groups.
[0011] Preferably, a secondary reinforcement rod is fixedly connected to the front end of the support rod, and the lower end of the secondary reinforcement rod is fixedly connected to the upper end of the support base near the front side of the support rod.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] 1. The cleaning liquid submerges the main body of the bent pipe fitting, and the entire main body of the bent pipe fitting is immersed and cleaned. At the same time, the cleaning liquid can flow into the inner side of the main body of the bent pipe fitting, thereby cleaning the inner side of the main body of the bent pipe fitting.
[0014] 2. There are gaps between the main bodies of each set of bent pipe fittings, so that the main bodies of each set of bent pipe fittings can be completely cleaned, thereby ensuring comprehensive cleaning.
[0015] 3. Since the bent pipe body is placed in an inclined shape, the cleaning liquid in the inner side of the bent pipe body will automatically flow out during the movement of the support base, thereby preventing the bent pipe body from carrying the cleaning liquid into the next set of cleaning tanks, and at the same time, there is no need for workers to manually discharge the cleaning liquid in the inner side of the bent pipe body.
[0016] 4. Since there are gaps between each group of bent pipe parts, it is avoided that each group of bent pipe parts are squeezed against each other and the surface bent pipe parts are deformed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of an all-round cleaning rack for bent pipes of the utility model;
[0018] Figure 2 This is a partial structural diagram of a omnidirectional cleaning rack for bent pipes of the utility model. Figure 1 ;
[0019] Figure 3 This is a partial structural diagram of a omnidirectional cleaning rack for bent pipes of the utility model. Figure 2 ;
[0020] Figure 4 This is a partial structural diagram of a omnidirectional cleaning rack for bent pipes of the utility model. Figure 3 .
[0021] In the figure: 1. Support base; 2. Mounting frame; 3. Slope frame; 4. Stabilizing rod; 5. Limiting frame; 6. Bend pipe body; 7. Support rod; 8. Connecting rod; 9. Main reinforcement rod; 10. Lifting ring; 11. Auxiliary reinforcement rod; 12. Support leg; 13. Strengthening rod. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1-4 As shown, an all-round cleaning rack for bent pipe fittings includes a supporting base 1, the upper end of the supporting base 1 is fixedly connected to a mounting frame 2, the upper end of the mounting frame 2 is fixedly connected to a ramp frame 3, the rear end of the ramp frame 3 is fixedly connected to a stabilizing rod 4, the upper end of the ramp frame 3 is fixedly connected to a limiting frame 5, the outer side of the limiting frame 5 is movably connected to a bent pipe fitting body 6, the upper end of the supporting base 1 is fixedly connected to a supporting rod 7 on a side close to the mounting frame 2, the upper end of the supporting rod 7 is fixedly connected to a connecting rod 8, and one end of the supporting rod 7 is fixedly connected to a main reinforcement rod 9.
[0024] In this embodiment, one end of the support rod 7 is fixedly connected with a lifting ring 10, there are three groups of mounting frames 2, the upper end of the ramp frame 3 is a ramp surface, there are multiple groups of ramp frames 3, there are several groups of limiting frames 5, and several groups of limiting frames 5 are distributed at the upper ends of the multiple groups of ramp frames 3. There are several groups of bent pipe body 6, and the upper end of the main reinforcement rod 9 is fixedly connected to the lower end of the connecting rod 8 close to the side of the support rod 7.
[0025] Specifically, the bending pipe body 6 is sequentially sleeved on the outer side of the limiting frame 5, and the supporting base 1 is placed in the cleaning tank, so that the cleaning liquid submerges the bending pipe body 6, and the bending pipe body 6 is immersed and cleaned as a whole, and the cleaning liquid can flow into the inner side of the bending pipe body 6, so that the inner side of the bending pipe body 6 can be cleaned, and there is a gap between each group of bending pipe body 6, so that each group of bending pipe body 6 can be completely cleaned, so as to ensure comprehensive cleaning, and then the sling is started, so that the supporting base 1 is separated from the cleaning tank, and because the bending pipe body 6 is placed in an inclined shape, the cleaning liquid in the inner side of the bending pipe body 6 automatically flows out during the movement of the supporting base 1, so as to prevent the bending pipe body 6 from carrying the cleaning liquid into the next group of cleaning tanks, and at the same time, there is no need for workers to manually discharge the cleaning liquid in the inner side of the bending pipe body 6, and because there is a gap between each group of bending pipe body 6, it is avoided that each group of bending pipe body 6 squeezes each other and the surface bending pipe body 6 is deformed.
[0026] In this embodiment, support legs 12 are fixedly connected at the four corners of the lower end of the support base 1, a reinforcing rod 13 is fixedly connected to the rear end of the support base 1, and there are three groups of reinforcing rods 13. The front end of the support rod 7 is fixedly connected to a secondary reinforcement rod 11, and the lower end of the secondary reinforcement rod 11 is fixedly connected to the upper end of the support base 1 near the front side of the support rod 7.
[0027] Specifically, start the sling, so that the sling drives the support base 1 to move through the sling ring 10 and the support rod 7, and puts the support base 1 into the cleaning tank, and makes the support legs 12 contact the bottom of the cleaning tank, and makes a gap between the support base 1 and the cleaning tank, so that the cleaning liquid can flow in the cleaning tank.
[0028] Working principle:
[0029] When in use, firstly, the bending pipe body 6 is sleeved on the outer side of the limiting frame 5 in sequence, and there is a gap between each group of bending pipe body 6, and at the same time, the position of each group of bending pipe body 6 follows the upper end surface of the ramp frame 3 and tilts downward in sequence, then the hook of the sling is sleeved on the inner side of the lifting ring 10, and the sling is started, so that the sling drives the support base 1 to move through the lifting ring 10 and the support rod 7, and the support base 1 is placed in the cleaning tank, and the support legs 12 are in contact with the bottom of the cleaning tank, and there is a gap between the support base 1 and the cleaning tank, and the cleaning liquid can circulate in the cleaning tank, so that the cleaning liquid submerges the bending pipe body 6, and the bending pipe body 6 is immersed and cleaned as a whole, and at the same time the cleaning liquid can circulate to the inner side of the bending pipe body 6, and then The inner side of the bending pipe body 6 can be cleaned, and there is a gap between each group of bending pipe body 6, so that each group of bending pipe body 6 can be completely cleaned, thereby ensuring comprehensive cleaning, and then the sling is started to make the support base 1 separate from the cleaning tank, and because the bending pipe body 6 is placed in an inclined shape, the cleaning liquid on the inner side of the bending pipe body 6 automatically flows out during the movement of the support base 1, thereby preventing the bending pipe body 6 from carrying the cleaning liquid into the next group of cleaning tanks, and at the same time, there is no need for workers to manually discharge the cleaning liquid on the inner side of the bending pipe body 6, and because there is a gap between each group of bending pipe body 6, it is avoided that each group of bending pipe body 6 is squeezed against each other, and the surface of the bending pipe body 6 is deformed.
[0030] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. An all-round cleaning rack for bent pipes, comprising a supporting base (1), characterized in that: The upper end of the support base (1) is fixedly connected to a mounting frame (2), the upper end of the mounting frame (2) is fixedly connected to a ramp frame (3), the rear end of the ramp frame (3) is fixedly connected to a stabilizing rod (4), the upper end of the ramp frame (3) is fixedly connected to a limiting frame (5), the outer side of the limiting frame (5) is movably connected to a bent pipe body (6), the upper end of the support base (1) is fixedly connected to a support rod (7) on a side close to the mounting frame (2), the upper end of the support rod (7) is fixedly connected to a connecting rod (8), and one end of the support rod (7) is fixedly connected to a main reinforcement rod (9).
2. The all-round cleaning rack for bent pipes according to claim 1, characterized in that: One end of the support rod (7) is fixedly connected to a lifting ring (10), the number of the mounting brackets (2) is three, and the upper end of the ramp bracket (3) is a ramp surface.
3. The all-round cleaning rack for bent pipes according to claim 2, characterized in that: There are multiple groups of the ramp frames (3), and there are multiple groups of the limiting frames (5). The multiple groups of limiting frames (5) are distributed at the upper ends of the multiple groups of ramp frames (3).
4. The all-round cleaning rack for bent pipes according to claim 2, characterized in that: The number of the bent pipe body (6) is several groups, and the upper end of the main reinforcement rod (9) is fixedly connected to the lower end of the connecting rod (8) close to the support rod (7).
5. The all-round cleaning rack for bent pipes according to claim 1, characterized in that: Support legs (12) are fixedly connected at the four corners of the lower end of the support base (1), and reinforcing rods (13) are fixedly connected at the rear end of the support base (1), and there are three groups of reinforcing rods (13).
6. The all-round cleaning rack for bent pipes according to claim 5, characterized in that: The front end of the support rod (7) is fixedly connected to a secondary reinforcement rod (11), and the lower end of the secondary reinforcement rod (11) is fixedly connected to the upper end of the support base (1) close to the front side of the support rod (7).