Automatic electrolysis equipment

Abstract

The utility model discloses automatic electrolysis equipment which comprises a collecting tank, a base plate, a vibrator and a chuck, the base plate is arranged on the collecting tank, the vibrator is arranged on the base plate, the chuck is arranged on the vibrator, and the chuck is used for placing a metal workpiece. During electrolysis, the vibrator is started, the chuck is driven to vibrate through vibration generated by the vibrator, so that the metal workpiece vibrates, bubbles attached to the surface of the metal workpiece can be eliminated due to vibration, it is ensured that no bubbles are attached to the surface of the metal workpiece any more, and the electrolysis effect of the metal workpiece is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of electrolytic polishing, in particular to an automated electrolytic device. Background Art

[0002] Electrolysis refers to the technology of using a metal workpiece as an anode and electrolyzing it in a suitable electrolyte to selectively remove its rough surface and improve the surface finish. Electrolysis can increase the corrosion resistance of stainless steel, reduce the resistance of electrical contact points, and improve the precision of various fixtures. It is suitable for metals such as steel, aluminum, copper, and nickel. At present, during electrolysis, bubbles will adhere to the surface of the metal workpiece, which will affect the electrolysis effect of the metal workpiece. Utility Model Content

[0003] The technical problem to be solved by the utility model is: in order to solve the technical problem of poor electrolysis effect of existing metal workpieces, the utility model provides an automated electrolysis device, which can eliminate bubbles attached to the surface of the metal workpiece and improve the electrolysis effect of the metal workpiece by improving the structure of the automated electrolysis device.

[0004] The utility model solves the technical problem by adopting the following technical solution: an automated electrolysis device, comprising: a collecting tank, a substrate, a vibrator and a chuck, wherein the substrate is mounted on the collecting tank, the vibrator is mounted on the substrate, the chuck is mounted on the vibrator, and the chuck is used to place a metal workpiece.

[0005] Therefore, during electrolysis, the vibrator is started, and the vibration generated by the vibrator drives the chuck to vibrate, causing the metal workpiece to vibrate. The bubbles attached to the surface of the metal workpiece can be eliminated due to the vibration, ensuring that no bubbles are attached to the surface of the metal workpiece, thereby improving the electrolysis effect of the metal workpiece.

[0006] Furthermore, the vibrator is provided in plurality, and the chuck is provided in plurality, wherein: the number of the vibrator is equal to the number of the chuck. Thus, by providing a plurality of chucks and vibrators, electrolysis operations can be performed on a plurality of metal workpieces at the same time, so as to improve the electrolysis efficiency of the metal workpieces.

[0007] Furthermore, it also includes: a metal tube and an insulating tube, wherein one end of the metal tube away from the metal workpiece is connected to one end of the insulating tube, and the metal tube is located directly above the chuck; wherein: the number of the metal tubes and the insulating tubes is equal to the number of the chucks. Thus, during electrolysis, the metal tube is used as another electrode for electrolysis, and there is no need to install an additional electrode sheet, which can save the time spent on installing the electrode sheet.

[0008] Furthermore, it also includes: a liquid storage tank, the other end of the insulating tube is connected to the liquid storage tank through a first valve, and the liquid storage tank is provided with a probe. Therefore, the storage amount of the electrolyte in the liquid storage tank can be detected by the probe, and when the electrolyte in the liquid storage tank is insufficient, the electrolyte can be replenished in time to avoid affecting the electrolysis operation of the metal workpiece due to the different electrolytes in the liquid storage tank.

[0009] Furthermore, the liquid storage tank is also provided with a slag discharge pipe, and the slag discharge pipe is connected in series with a second valve. Thus, the second valve can be opened regularly according to the state of the electrolyte in the liquid storage tank to discharge impurities in the liquid storage pipe through the slag discharge pipe.

[0010] Furthermore, it also includes: a connecting pipe, the two ends of which are respectively connected to the collecting tank and the liquid storage tank, and the connecting pipe is connected in series with an infusion pump. Therefore, during electrolysis, the electrolyte in the collecting tank is pumped into the liquid storage tank through the infusion pump to achieve the recycling of the electrolyte.

[0011] Furthermore, it also includes: a fixing base, the collecting tank is connected to the fixing base, and the infusion pump is connected to the fixing base.

[0012] Furthermore, it also includes: an insulating plate, and the metal tube passes through the insulating plate and is connected to the insulating plate.

[0013] Furthermore, it also includes: a cylinder, the cylinder is connected to the fixing seat, and the driving end of the cylinder is connected to the insulating plate. Thus, the position of the insulating plate can be controlled by the cylinder to facilitate the taking and placing of the metal workpiece.

[0014] Furthermore, there are two cylinders in total, so that the two cylinders can support the insulating plate more stably.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] During electrolysis, the vibrator is started, and the vibration generated by the vibrator drives the chuck to vibrate, causing the metal workpiece to vibrate. The bubbles attached to the surface of the metal workpiece can be eliminated due to the vibration, ensuring that no bubbles are attached to the surface of the metal workpiece, thereby improving the electrolysis effect of the metal workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 It is a structural schematic diagram of the automated electrolysis equipment of the utility model;

[0019] Figure 2 For the utility model Figure 1A is an enlarged schematic diagram of the local structure at center A;

[0020] Figure 3 For the utility model Figure 1 A magnified schematic diagram of the local structure at B in the middle;

[0021] Figure 4 The utility model is a schematic structural diagram of the installation of the substrate, vibrator and chuck.

[0022] In the figure: 1. collecting tank; 2. base plate; 3. vibrator; 4. chuck; 5. metal workpiece; 6. metal pipe; 7. insulating pipe; 8. liquid storage tank; 801. first valve; 802. probe; 803. slag discharge pipe; 804. second valve; 9. connecting pipe; 901. infusion pump; 10. fixing seat; 11. insulating plate; 12. cylinder. DETAILED DESCRIPTION

[0023] Now the utility model is further described in detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the utility model in a schematic manner, and therefore only show the components related to the utility model.

[0024] In the description of the present utility model, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] like Figures 1 to 4As shown, it is the best embodiment of the utility model. The automatic electrolysis equipment of this embodiment includes: a collecting tank 1, a substrate 2, a vibrator 3 and a chuck 4. The substrate 2 is mounted on the collecting tank 1, the vibrator 3 is mounted on the substrate 2, and the chuck 4 is mounted on the vibrator 3. The chuck 4 is used to place the metal workpiece 5. Therefore, during electrolysis, the vibrator 3 is started, and the vibration generated by the vibrator 3 drives the chuck 4 to vibrate, so that the metal workpiece 5 vibrates, and the bubbles attached to the surface of the metal workpiece 5 can be eliminated due to the vibration, ensuring that there are no bubbles attached to the surface of the metal workpiece 5, so as to improve the electrolysis effect of the metal workpiece 5.

[0027] Specifically, a vibration-damping pad is installed between the substrate 2 and the vibrator 3 , and the vibration-damping pad can ensure that the vibration generated by the vibrator 3 will not be transmitted to the substrate 2 , thereby preventing the substrate 2 from being damaged.

[0028] For example, the chuck 4 is a pneumatic chuck 4 that can adapt to different types of metal workpieces 5 .

[0029] In this embodiment, a plurality of vibrators 3 are provided, and a plurality of chucks 4 are provided, wherein: the number of vibrators 3 is equal to the number of chucks 4. Thus, by providing a plurality of chucks 4 and vibrators 3, electrolysis operations can be performed on a plurality of metal workpieces 5 at the same time, so as to improve the electrolysis efficiency of the metal workpieces 5.

[0030] In this embodiment, it also includes: a metal tube 6 and an insulating tube 7, wherein one end of the metal tube 6 away from the metal workpiece 5 is connected to one end of the insulating tube 7, and the metal tube 6 is located directly above the chuck 4; wherein: the number of the metal tubes 6 and the insulating tubes 7 is equal to the number of the chucks 4. Therefore, during electrolysis, the metal tube 6 is used as another electrode for electrolysis, and there is no need to install an additional electrode sheet, which can save the time spent on installing the electrode sheet.

[0031] Specifically, the central axis of the metal tube 6 coincides with the axis of the chuck 4. During electrolysis, the metal tube 6 serving as a motor can be located on the central axis of the metal workpiece 5 to avoid uneven electrolysis of the metal workpiece 5 due to inconsistent distances between the metal tube 6 and the chuck 4.

[0032] In this embodiment, it also includes: a liquid storage tank 8, the other end of the insulating tube 7 is connected to the liquid storage tank 8 through a first valve 801, the liquid storage tank 8 is provided with a probe 802, the liquid storage tank 8 is also provided with a slag discharge pipe 803, and the slag discharge pipe 803 is connected in series with a second valve 804. Therefore, the storage amount of the electrolyte in the liquid storage tank 8 can be detected by the probe 802, and when the electrolyte in the liquid storage tank 8 is insufficient, the electrolyte can be replenished in time to avoid affecting the electrolysis operation of the metal workpiece 5 due to the different electrolytes in the liquid storage tank 8; the second valve 804 can be opened regularly according to the state of the electrolyte in the liquid storage tank 8, and the impurities in the liquid storage pipe can be discharged through the slag discharge pipe 803.

[0033] In this embodiment, it also includes: a connecting pipe 9, the two ends of which are respectively connected to the collecting tank 1 and the liquid storage tank 8, and the connecting pipe 9 is connected in series with an infusion pump 901. Therefore, during electrolysis, the electrolyte in the collecting tank 1 is pumped into the liquid storage tank 8 through the infusion pump 901 to achieve the recycling of the electrolyte.

[0034] In this embodiment, it also includes: a fixing base 10 , the collecting tank 1 is connected to the fixing base 10 , and the infusion pump 901 is connected to the fixing base 10 .

[0035] In this embodiment, it also includes: an insulating plate 11 and a cylinder 12, the metal tube 6 penetrates the insulating plate 11 and is connected to the insulating plate 11, the cylinder 12 is connected to the fixing seat 10, and the driving end of the cylinder 12 is connected to the insulating plate 11; wherein: there are two cylinders 12. Thus, the position of the insulating plate 11 can be controlled by the cylinder 12, so as to facilitate the placement and removal of the metal workpiece 5; the two cylinders 12 can make the insulating plate 11 more stably supported.

[0036] Specifically, during electrolysis, one end of the metal tube 6 contacts the metal workpiece 5. After the electrolysis is completed, the cylinder 12 drives the insulating plate 11 to move to the side away from the chuck 4. In this way, there is enough space between the chuck 4 and the metal tube 6 for the experimenter to take and place the metal workpiece 5.

[0037] The electrolysis process of the metal workpiece 5 of the utility model is: first, the metal workpiece 5 to be electrolyzed is placed in the chuck 4; then, the cylinder 12 is started, and the insulating plate 11 is driven by the cylinder 12 to move to the side close to the chuck 4, so that one end of the metal tube 6 is in contact with the metal workpiece 5; then, the first valve 801 is opened, and the vibrator 3 is started to perform electrolysis on the metal workpiece 5; finally, the first valve 801 and the vibrator 3 are closed, and the cylinder 12 is started, and the insulating plate 11 is driven by the cylinder 12 to move to the side away from the chuck 4, so that the metal workpiece 5 after the electrolysis is completed is taken out, and the automatic electrolysis of the metal workpiece 5 can be realized.

[0038] To sum up, during electrolysis, the utility model starts the vibrator 3, and the vibration generated by the vibrator 3 drives the chuck 4 to vibrate, so that the metal workpiece 5 vibrates, which can eliminate the bubbles attached to the surface of the metal workpiece 5 due to the vibration, ensuring that no bubbles are attached to the surface of the metal workpiece 5, thereby improving the electrolysis effect of the metal workpiece 5.

[0039] The above description is based on the ideal embodiment of the utility model. Through the above description, relevant staff can make various changes and modifications without deviating from the technical concept of the utility model. The technical scope of the utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An automated electrolysis device, characterized in that: include: a collecting tank (1), and A substrate (2), wherein the substrate (2) is mounted on the collecting tank (1); a vibrator (3), wherein the vibrator (3) is mounted on the substrate (2); A chuck (4), the chuck (4) is mounted on the vibrator (3), and the chuck (4) is used to place a metal workpiece (5).

2. The automated electrolysis equipment according to claim 1, characterized in that: The vibrator (3) is provided in plurality, and the chuck (4) is provided in plurality; Wherein: the number of the vibrators (3) is equal to the number of the chucks (4).

3. The automated electrolysis equipment according to claim 1, characterized in that: Also includes: A metal tube (6) and an insulating tube (7), wherein one end of the metal tube (6) away from the metal workpiece (5) is connected to one end of the insulating tube (7), and the metal tube (6) is located directly above the chuck (4); Wherein: the number of the metal tubes (6) and the insulating tubes (7) is equal to the number of the chucks (4).

4. The automated electrolysis equipment according to claim 3, characterized in that: Also includes: A liquid storage tank (8), the other end of the insulating tube (7) is connected to the liquid storage tank (8) through a first valve (801), and the liquid storage tank (8) is provided with a probe (802).

5. The automated electrolysis equipment according to claim 4, characterized in that: The liquid storage tank (8) is also provided with a slag discharge pipe (803), and the slag discharge pipe (803) is connected in series with a second valve (804).

6. The automated electrolysis equipment according to claim 4, characterized in that: Also includes: A connecting pipe (9), the two ends of which are respectively connected to the collecting tank (1) and the liquid storage tank (8), and the connecting pipe (9) is connected in series with an infusion pump (901).

7. The automated electrolysis equipment according to claim 6, characterized in that: Also includes: A fixing base (10), the collecting tank (1) is connected to the fixing base (10), and the infusion pump (901) is connected to the fixing base (10).

8. The automated electrolysis equipment according to claim 7, characterized in that: Also includes: An insulating plate (11), wherein the metal tube (6) passes through the insulating plate (11) and is connected to the insulating plate (11).

9. The automated electrolysis equipment according to claim 8, characterized in that: Also includes: A cylinder (12), the cylinder (12) is connected to the fixing seat (10), and the driving end of the cylinder (12) is connected to the insulating plate (11).

10. The automated electrolysis equipment according to claim 9, characterized in that: There are two cylinders (12) in total.

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