Boiler slag remover with anti-blocking function
By setting up a crushing device in the boiler slag removal machine to crush the boiler slag removal machine, the operation problems caused by the boiler slag removal machine are solved, and the impact of dust is reduced through the dust reduction device, ensuring the normal operation and subsequent use of the equipment.
Patent Information
- Application Number
- CN202420398568.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-01
AI Technical Summary
When the boiler slag remover is in use, the internal blockage caused by the larger boiler slag, which affects subsequent use.
A boiler slag removal machine with crushing device is designed to crush the boiler slag through the crushing device to avoid blockage of larger boiler slag. At the same time, a dust reduction device is installed to reduce the generated dust.
It effectively avoids the blockage problem inside the boiler slag removal machine, ensures the normal operation and subsequent use of the equipment, and reduces the impact of dust through the dust reduction device.
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of boiler slag removers, and in particular relates to a boiler slag remover with an anti-blocking function. Background Art
[0002] A boiler slag remover is a device for removing impurities from furnace charge. Its function is to separate the slag and debris from the furnace charge to keep the furnace clean and operating normally. A boiler slag remover is usually composed of a rotating slag removal device and one or more conveyor belts. Through the rotation and conveying action of these devices, the slag and debris in the furnace charge are cleaned out of the furnace and conveyed to a designated location. Boiler slag removers are widely used in various industrial fields, such as steel, electricity, chemical industry, papermaking, etc. In these fields, boilers are one of the indispensable equipment, and boiler slag removers are one of the important equipment to ensure the normal operation of boilers. It can effectively remove impurities from the furnace charge and prevent impurities from damaging the furnace. At the same time, it can also improve the thermal efficiency and service life of the furnace. The problem with the prior art is that when a boiler slag remover is in use, the larger boiler slag will cause blockage inside the boiler slag remover, thereby affecting subsequent use. Utility Model Content
[0003] In view of the problems existing in the prior art, the utility model provides a boiler slag remover with an anti-blocking function, which has the advantage of preventing the boiler slag remover from being blocked, and solves the problem that the boiler slag remover may be blocked inside due to large boiler slag during use, thereby affecting subsequent use.
[0004] The utility model is implemented as follows: a boiler slag remover with an anti-blocking function comprises a slag remover, a motor and a supporting bracket, the motor is fixedly connected to the front side of the slag remover, the supporting bracket is fixedly connected to the right side of the bottom of the slag remover, the output end of the motor is fixedly connected to a linkage wheel, the front side of the slag remover is fixedly connected to a connecting plate, the linkage wheel and the connecting plate are connected by a first transmission belt transmission, the top of the slag remover is fixedly connected to a baffle plate by bolts, the top of the baffle plate is fixedly connected to a placement frame by bolts, the top of the placement frame is fixedly connected to a crushing device, and the bottom of the crushing device is interconnected with the slag remover.
[0005] As a preferred embodiment of the utility model, the crushing device includes a frame, two crushing rollers and two rotating disks. The frame is fixedly connected to the top of the placement frame, the two crushing rollers are rotatably connected to the inside of the frame, and the front sides of the two crushing rollers penetrate and extend out of the surface of the frame, and the two rotating disks are fixedly connected to the side of the crushing roller extending out of the frame. By setting up the crushing device, the boiler slag can be crushed to avoid clogging by larger boiler slag.
[0006] As a preferred embodiment of the utility model, grooves are provided on the surface of the rotating disk on the left and the surface of the linkage wheel, and the surfaces of the linkage wheel and the rotating disk on the left are both provided with a second transmission belt. By providing the grooves and connecting with the second transmission belt, the rotating disk on the left can be driven to rotate by the second transmission belt after the linkage wheel rotates.
[0007] As a preferred embodiment of the utility model, two transmission gears are fixedly connected to the front sides of the two rotating disks, and the two transmission gears are meshingly connected. By setting up two transmission gears, the left transmission gear can be driven to rotate after the left rotating disk rotates, and then the right transmission gear can be driven to rotate through the meshing of the left transmission gear, thereby driving the two crushing rollers to rotate.
[0008] As a preferred embodiment of the utility model, the front and rear sides of the slag remover are fixedly connected with mounting plates, and the top of the mounting plate is fixedly connected with a dust reduction device. By arranging the mounting plate and the dust reduction device, the dust generated by the boiler slag can be reduced by the dust reduction device to prevent the dust from floating around.
[0009] As a preferred embodiment of the utility model, the dust reduction device includes two columns, a water inlet, a cross block and a spray head, the two columns are respectively fixedly connected to the tops of the two mounting plates, the water inlet is fixedly connected to the surface of the front column, the cross block is fixedly connected to the side where the two columns are close to each other and is located on the top of the slag remover, the spray head is fixedly connected to the bottom of the cross block, and the cross block and the water inlet are connected to each other. By arranging the dust reduction device, the dust generated by the boiler slag can be reduced to prevent the dust from affecting human health.
[0010] As a preferred embodiment of the utility model, the spray heads are provided in a plurality and are fixedly connected to the bottom of the horizontal block at equal intervals. By providing the spray heads, the filter residue can be sprayed evenly, thereby reducing the dust.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model solves the problem that the boiler slag remover may be blocked inside due to large boiler slag during use, thereby affecting subsequent use, by arranging a slag remover, a motor, a supporting foot frame, a linkage wheel, a connecting plate, a first transmission belt, a shielding plate, a placement frame, a crushing device, a frame, a crushing roller, a rotating plate, a groove, a second transmission belt, a transmission gear, a mounting plate, a dust suppression device, a column, a water inlet, a cross block and a spray head for coordinated use.
[0013] 2. The utility model is provided with a spray head, which can evenly spray the filter residue to reduce the dust. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of a boiler slag remover from a first viewing angle provided by an embodiment of the utility model;
[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the boiler slag remover provided by the embodiment of the utility model from a second viewing angle;
[0016] Figure 3 The utility model embodiment provides Figure 2 A partial enlarged view of the middle A;
[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the dust suppression device provided in an embodiment of the utility model.
[0018] In the figure: 1. slag remover; 2. motor; 3. support leg; 4. linkage wheel; 5. connecting plate; 6. first transmission belt; 7. shielding plate; 8. placement rack; 9. crushing device; 901. frame; 902. crushing roller; 903. rotating plate; 10. groove; 11. second transmission belt; 12. transmission gear; 13. mounting plate; 14. dust suppression device; 1401. column; 1402. water inlet; 1403. cross block; 1404. spray head. DETAILED DESCRIPTION
[0019] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0020] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.
[0021] like Figures 1 to 4 As shown, a boiler slag remover with an anti-blocking function provided by an embodiment of the utility model includes a slag remover 1, a motor 2 and a supporting bracket 3. The motor 2 is fixedly connected to the front side of the slag remover 1, the supporting bracket 3 is fixedly connected to the right side of the bottom of the slag remover 1, the output end of the motor 2 is fixedly connected to a linkage wheel 4, the front side of the slag remover 1 is fixedly connected to a connecting plate 5, the linkage wheel 4 and the connecting plate 5 are connected through a first transmission belt 6, the top of the slag remover 1 is fixedly connected to a baffle plate 7 by bolts, the top of the baffle plate 7 is fixedly connected to a placement frame 8 by bolts, the top of the placement frame 8 is fixedly connected to a crushing device 9, and the bottom of the crushing device 9 is interconnected with the slag remover 1.
[0022] refer to Figure 1 , Figure 2 and Figure 3The crushing device 9 includes a frame 901, two crushing rollers 902 and two rotating disks 903. The frame 901 is fixedly connected to the top of the placement frame 8. The two crushing rollers 902 are both rotatably connected to the inside of the frame 901, and the front sides of the two crushing rollers 902 penetrate and extend out of the surface of the frame 901. The two rotating disks 903 are both fixedly connected to one side of the crushing roller 902 extending out of the frame 901.
[0023] By adopting the above solution, the crushing device 9 is provided, so that the boiler slag can be crushed to avoid blockage caused by larger boiler slag.
[0024] refer to Figure 3 A groove 10 is formed on the surface of the left rotating disk 903 and the surface of the linkage wheel 4, and a second transmission belt 11 is sleeved on the surfaces of the linkage wheel 4 and the left rotating disk 903.
[0025] By adopting the above solution: by providing the groove 10 and connecting with the second transmission belt 11, the left rotating disk 903 can be driven to rotate by the second transmission belt 11 after the linkage wheel 4 rotates.
[0026] refer to Figure 3 The front sides of the two rotating disks 903 are fixedly connected with two transmission gears 12, and the two transmission gears 12 are meshed and connected.
[0027] By adopting the above scheme: by setting two transmission gears 12, the left transmission gear 12 can be driven to rotate after the left rotating disk 903 rotates, and then the right transmission gear 12 is driven to rotate through the engagement of the left transmission gear 12, thereby driving the two crushing rollers 902 to rotate.
[0028] refer to Figure 1 and Figure 2 The front and rear sides of the slag remover 1 are fixedly connected with mounting plates 13 , and the top of the mounting plate 13 is fixedly connected with a dust suppression device 14 .
[0029] By adopting the above solution, by providing the mounting plate 13 and the dust suppression device 14, the dust generated by the boiler slag can be suppressed by the dust suppression device 14 to prevent the dust from floating around.
[0030] refer to Figure 1 and Figure 4 The dust reduction device 14 includes two columns 1401, a water inlet 1402, a cross block 1403 and a spray head 1404. The two columns 1401 are fixedly connected to the tops of the two mounting plates 13 respectively. The water inlet 1402 is fixedly connected to the surface of the front column 1401. The cross block 1403 is fixedly connected to the side where the two columns 1401 are close to each other and is located at the top of the slag remover 1. The spray head 1404 is fixedly connected to the bottom of the cross block 1403, and the cross block 1403 and the water inlet 1402 are connected to each other.
[0031] The above solution is adopted: by setting the dust suppression device 14, the dust generated by the boiler slag can be suppressed to prevent the dust from affecting human health.
[0032] refer to Figure 4 The number of spray heads 1404 is several and they are fixedly connected to the bottom of the horizontal block 1403 at equal intervals.
[0033] The above solution is adopted: by setting the spray head 1404, the filter residue can be sprayed evenly, so as to reduce the dust.
[0034] The working principle of this utility model:
[0035] When in use, start the motor 2, and the motor 2 drives the interlocking wheel 4 to rotate. When the interlocking wheel 4 rotates, it drives the connecting disk 5 to rotate through the first transmission belt 6. When the interlocking wheel 4 rotates, it drives the left rotating disk 903 to rotate through the second transmission belt 11. When the left rotating disk 903 rotates, it drives the left transmission gear 12 to rotate, and then drives the right transmission gear 12 to rotate through the engagement of the left transmission gear 12, thereby driving the two crushing rollers 902 to rotate. At this time, the boiler slag enters the frame 901, is broken into pieces by the two crushing rollers 902, and then is transmitted. When the broken slag passes through the horizontal block 1403, the spray head 1404 at the bottom of the horizontal block 1403 sprays water to reduce dust and prevent it from floating.
[0036] To sum up: the boiler slag remover with anti-blocking function solves the problem that the boiler slag remover will be blocked inside due to large boiler slag during use, thereby affecting the subsequent use of the boiler slag remover, by setting the slag remover 1, motor 2, supporting leg 3, linkage wheel 4, connecting plate 5, first transmission belt 6, shielding plate 7, placement frame 8, crushing device 9, frame 901, crushing roller 902, rotating disk 903, groove 10, second transmission belt 11, transmission gear 12, mounting plate 13, dust reduction device 14, column 1401, water inlet 1402, cross block 1403 and spray head 1404.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A boiler slag remover with anti-blocking function, comprising a slag remover (1), a motor (2) and a support frame (3), characterized in that: The motor (2) is fixedly connected to the front side of the slag remover (1), the support bracket (3) is fixedly connected to the right side of the bottom of the slag remover (1), the output end of the motor (2) is fixedly connected to a linkage wheel (4), the front side of the slag remover (1) is fixedly connected to a connecting plate (5), the linkage wheel (4) and the connecting plate (5) are connected in transmission via a first transmission belt (6), the top of the slag remover (1) is fixedly connected to a shielding plate (7) via bolts, the top of the shielding plate (7) is fixedly connected to a placing frame (8) via bolts, the top of the placing frame (8) is fixedly connected to a crushing device (9), and the bottom of the crushing device (9) is connected to the slag remover (1).
2. A boiler slag remover with anti-blocking function as claimed in claim 1, characterized in that: The crushing device (9) comprises a frame (901), two crushing rollers (902) and two rotating disks (903); the frame (901) is fixedly connected to the top of the placement frame (8); the two crushing rollers (902) are both rotatably connected to the inside of the frame (901); the front sides of the two crushing rollers (902) penetrate through and extend out of the surface of the frame (901); and the two rotating disks (903) are both fixedly connected to one side of the crushing roller (902) extending out of the frame (901).
3. A boiler slag remover with anti-blocking function as claimed in claim 2, characterized in that: The surface of the left rotating disk (903) and the surface of the linkage wheel (4) are both provided with grooves (10), and the surfaces of the linkage wheel (4) and the left rotating disk (903) are both sleeved with a second transmission belt (11).
4. A boiler slag remover with anti-blocking function as claimed in claim 2, characterized in that: The front sides of the two rotating disks (903) are fixedly connected to two transmission gears (12), and the two transmission gears (12) are meshedly connected.
5. The boiler slag remover with anti-blocking function according to claim 1, characterized in that: The front and rear sides of the slag remover (1) are both fixedly connected with mounting plates (13), and the top of the mounting plate (13) is fixedly connected with a dust suppression device (14).
6. A boiler slag remover with anti-blocking function as claimed in claim 5, characterized in that: The dust suppression device (14) comprises two columns (1401), a water inlet (1402), a cross block (1403) and a spray head (1404); the two columns (1401) are respectively fixedly connected to the tops of the two mounting plates (13); the water inlet (1402) is fixedly connected to the surface of the front column (1401); the cross block (1403) is fixedly connected to a side of the two columns (1401) close to each other and is located at the top of the slag remover (1); the spray head (1404) is fixedly connected to the bottom of the cross block (1403); and the cross block (1403) and the water inlet (1402) are connected to each other.
7. A boiler slag remover with anti-blocking function as claimed in claim 6, characterized in that: The spray heads (1404) are provided in a plurality and are fixedly connected to the bottom of the horizontal block (1403) at equal intervals.