Steam boiler accumulated ash cleaning device
By setting up dust accumulation cleaning components and dust collection components in the flue pipe of the steam boiler, the problem of dust and oil in the flue gas adhering to the inner wall of the flue pipe is solved, and the flue gas circulation efficiency and the processing capacity of the purification device are improved.
Patent Information
- Application Number
- CN202421155985.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-25
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-25
AI Technical Summary
During the operation of the boiler, the flue gas contains a mixture of dust and oil and dirt, which easily adheres to the inner wall of the flue pipe, resulting in a decrease in the flue gas circulation efficiency and affecting the processing rate of the purification device.
A steam boiler ash accumulation cleaning device is designed, including a dust accumulation cleaning assembly and a dust collection assembly. The dust accumulation cleaning component consists of a limit housing, a motor, 1, threaded rod, movable block, scraping ring, etc. The motor drives the threaded rod to drive the movable block and scraping ring to move, and the scraping ring is attached to the inner wall of the flue pipe for cleaning. Dust collection assembly is used to collect dust-abundant impurities after cleaning.
By cleaning up dust and oil stains in the inner wall of the flue pipe, the flue gas circulation efficiency is improved, the processing capacity of the purification device is enhanced, and the service life of the boiler and purification device is extended.
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Figure CN222543866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler cleaning, and more specifically to a device for cleaning dust accumulation in a steam boiler. Background Art
[0002] As a key equipment for energy conversion, boilers can generate hot water or steam to provide the required heat energy for industrial production and life. At the same time, they can also convert thermal energy into mechanical energy through steam power devices, or convert mechanical energy into electrical energy through generators. However, during operation, the flue gas generated by the boiler contains harmful gases and tiny particles, which will cause pollution if directly discharged into the air. Therefore, purification devices are usually used to treat these flue gases.
[0003] However, the problem that still occurs during the purification process is that the collected flue gas usually contains a mixture of dust and oil, which are easy to remain and adhere to the inner wall of the pipe connecting the boiler and the purification device. When the smoke in the flue pipe reaches a certain amount, it will cause the flue gas circulation efficiency of the flue pipe to decrease, thereby affecting the purification device's treatment rate of the flue gas and reducing the practicality of the purification device. Utility Model Content
[0004] In order to overcome the above defects of the prior art, the utility model provides a steam boiler dust cleaning device to solve the problem in the prior art that the dust and oil mixture contained in the flue gas adheres to the inner wall of the pipeline, affecting the treatment effect of the purification device on the flue gas.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a steam boiler dust cleaning device, comprising
[0006] Boiler body;
[0007] A flue pipe, one end of which is fixedly connected to the side of the boiler body, and the other end of which is fixedly connected to the purification device body;
[0008] A dust cleaning component, wherein the dust cleaning component is arranged inside the flue pipe, the dust cleaning component comprises a limiting shell, a motor 1, a threaded rod, a movable block, and a scraper ring. The outer surface of the limiting shell is fixedly mounted to the inner surface of the flue pipe, the surface of the motor 1 is fixedly mounted to the outer wall of the end of the limiting shell, the threaded rod is arranged inside the limiting shell, and the side end is fixedly connected to the output end of the motor 1, the inner surface of the movable block is threadedly connected to the outer surface of the threaded rod, and the outer surface is slidably mounted to the inner surface of the limiting shell, and the outer surface of the middle part of the scraper ring is fixedly mounted to the side of the movable block.
[0009] It also includes a dust collecting component, the top of which is detachably mounted on the inner surface of the flue pipe.
[0010] Among them, the dust cleaning component also includes a filter plate and an auxiliary cleaning mechanism. The outer surface of the filter plate is fixedly installed on the inner surface of the scraper ring, and the outer surface of the auxiliary cleaning mechanism is movably installed on the inner surface of the scraper ring and is arranged below the filter plate.
[0011] Among them, the auxiliary cleaning mechanism includes motor 2, a shaft, a ring, and a fan-shaped plate. The outer surface of motor 2 is fixedly installed on the inner surface of the movable block, the end of the shaft is rotatably installed on the inner surface of the scraper ring, and the side end of motor 2 is fixedly connected to the output end of motor 2. The inner surface of the ring is fixedly installed on the outer surface of the shaft, and the bottom is fixedly installed on the top of the fan-shaped plate, and the outer surface of the fan-shaped plate is rotatably installed on the inner surface of the scraper ring.
[0012] Among them, the dust collecting assembly includes a dust box, a limit block, and a movable plate. The outer surface of the top of the dust box is slidably installed with the inner surface of the flue pipe. There are two limit blocks, which are fixedly installed on both sides of the dust box. The top of the movable plate is slidably installed with the inside of the flue pipe, and the bottom is clamped with the outer surface of the limit block.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the above scheme, by setting up the dust cleaning component and the dust collecting component, after the boiler main body has been used for a period of time, the staff can start motor 1, and the threaded rod connected to the output end of motor 1 rotates inside the limiting shell, driving the threaded movable block to move along the inner wall of the limiting shell and the outer surface of the threaded rod, driving the scraper ring installed on the side to move from the end of the flue pipe close to the boiler main body to the end of the flue pipe close to the purification device main body. During this process, the scraper ring will move along the inner wall of the flue pipe, thereby scraping off the dust and oil mixture adsorbed on the inner wall of the flue pipe, and removing it to the outside of the flue pipe through the dust collecting component, thereby avoiding the adsorbed dust impurities affecting the flue gas flow rate of the flue pipe, thereby improving the working efficiency of the boiler main body and the purification device main body.
[0015] In the above scheme, by setting up an auxiliary cleaning mechanism, before cleaning, the staff can start motor 2, and the shaft connected to the output end of motor 2 rotates, driving the ring installed on the outer surface to rotate, and the fan-shaped plate installed at the bottom of the ring rotates accordingly, so that the fan-shaped plate rotates ninety degrees from the initially set horizontal position, and the outer surface of the fan-shaped plate fits with the inner wall of the lower half of the scraper ring, so that in the subsequent cleaning process, the dust and impurities scraped by the scraper ring are driven to move to the position of the dust collecting component, thereby improving the cleaning effect of the scraped dust and impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a side structural schematic diagram of the flue pipe of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the dust cleaning component of the utility model;
[0019] Figure 4 This is a schematic diagram of the auxiliary dust cleaning mechanism structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the dust collecting component of the utility model.
[0021] [reference numerals]
[0022] 1. Boiler body; 2. Flue pipe; 3. Purification device body; 4. Ash cleaning assembly; 5. Dust collecting assembly; 40. Limiting housing; 41. Motor 1; 42. Threaded rod; 43. Movable block; 44. Scraping ring; 45. Filter plate; 46. Auxiliary ash cleaning mechanism; 50. Dust collecting box; 51. Limiting block; 52. Movable plate; 460. Motor 2; 461. Shaft rod; 462. Ring; 463. Fan plate. DETAILED DESCRIPTION
[0023] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.
[0024] As attached Figure 1 To Attachment Figure 5 The embodiment of the utility model provides a steam boiler dust cleaning device, comprising:
[0025] Boiler body 1;
[0026] A flue pipe 2, one end of which is fixedly connected to the side of the boiler body 1, and the other end of which is fixedly connected to the purification device body 3;
[0027] The dust cleaning component 4 is arranged inside the flue pipe 2. The dust cleaning component 4 includes a limiting shell 40, a motor 41, a threaded rod 42, a movable block 43, and a scraper ring 44. The outer surface of the limiting shell 40 is fixedly installed on the inner surface of the flue pipe 2, the surface of the motor 41 is fixedly installed on the outer wall of the end of the limiting shell 40, the threaded rod 42 is arranged inside the limiting shell 40, and the side end is fixedly connected to the output end of the motor 41, the inner surface of the movable block 43 is threadedly connected to the outer surface of the threaded rod 42, and the outer surface is slidably installed on the inner surface of the limiting shell 40, and the outer surface of the middle part of the scraper ring 44 is fixedly installed on the side of the movable block 43.
[0028] It also includes a dust collecting component 5, the top of the dust collecting component 5 and the inner surface of the flue pipe 2 are detachably mounted.
[0029] The dust cleaning assembly 4 further includes a filter plate 45 and an auxiliary dust cleaning mechanism 46. The outer surface of the filter plate 45 is fixedly mounted on the inner surface of the scraper ring 44. The outer surface of the auxiliary dust cleaning mechanism 46 is movably mounted on the inner surface of the scraper ring 44 and is arranged below the filter plate 45.
[0030] By setting a filter plate 45, which is a fan-shaped filter plate and is fixedly installed on the inner wall of the upper half of the scraper ring 44, the scraper ring 44 can prevent the dust and impurities near the top from falling from the inside of the scraper ring 44 to the opposite position of the moving direction of the scraper ring 44 during the process of scraping along the inner wall of the flue pipe 2, thereby improving the cleaning effect of the inner wall of the flue pipe 2.
[0031] Among them, the auxiliary cleaning mechanism 46 includes a motor 460, a shaft 461, a ring 462, and a fan-shaped plate 463. The outer surface of the motor 460 is fixedly installed on the inner surface of the movable block 43, the end of the shaft 461 is rotatably installed on the inner surface of the scraper ring 44, and the side end of the motor 460 is fixedly connected to the output end of the motor 460, the inner surface of the ring 462 is fixedly installed on the outer surface of the shaft 461, and the bottom is fixedly installed on the top of the fan-shaped plate 463, and the outer surface of the fan-shaped plate 463 is rotatably installed on the inner surface of the scraper ring 44.
[0032] The dust collecting assembly 5 includes a dust collecting box 50, a stopper 51, and a movable plate 52. The outer surface of the top of the dust collecting box 50 is slidably mounted on the inner surface of the flue pipe 2. There are two stoppers 51, which are fixedly mounted on both sides of the dust collecting box 50. The top of the movable plate 52 is slidably mounted on the inside of the flue pipe 2, and the bottom is clamped with the outer surface of the stopper 51.
[0033] By setting up the dust collecting component 5, the top of the dust collecting box 50 is movably installed inside the flue pipe 2. After completing the collection of the accumulated dust and impurities, the staff can move the movable plate 52 slidably installed on the surface of the flue pipe 2, so that the movable plate 52 slides along the surface of the limit block 51 and separates from each other. After that, the dust collecting box 50 fixed to the flue pipe 2 by the movable plate 52 can be taken out, and the collected accumulated dust and impurities can be processed.
[0034] The working process of the utility model is as follows:
[0035] After the boiler body 1 has been used for a period of time, the staff can start the motor 41, and the threaded rod 42 connected to the output end of the motor 41 rotates inside the limiting shell 40, driving the threaded movable block 43 to move along the inner wall of the limiting shell 40 and the outer surface of the threaded rod 42, driving the scraper ring 44 installed on the side to move from the end of the flue pipe 2 close to the boiler body 1 to the end of the flue pipe 2 close to the purification device body 3. During this process, the scraper ring 44 will move in contact with the inner wall of the flue pipe 2, thereby scraping off the dust and oil mixture adsorbed on the inner wall of the flue pipe 2, and removing it to the outside of the flue pipe 2 through the dust collecting assembly 5, avoiding the adsorbed dust impurities from affecting the flue gas flow rate of the flue pipe 2, thereby improving the working efficiency of the boiler body 1 and the purification device body 3;
[0036] Before the above-mentioned cleaning process, the staff can start the motor 2 460, and the shaft 461 connected to the output end of the motor 2 460 rotates, thereby driving the ring 462 installed on the outer surface to rotate, and the fan-shaped plate 463 installed at the bottom of the ring 462 rotates accordingly, so that the fan-shaped plate 463 rotates ninety degrees from the initially set horizontal position, and the outer surface of the fan-shaped plate 463 fits with the inner wall of the lower half of the scraper ring 44, so that in the subsequent cleaning process, the dust and impurities scraped away by the scraper ring 44 are driven to move toward the position of the dust collecting component 5, thereby improving the cleaning effect of the scraped dust and impurities.
[0037] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0038] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0039] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A steam boiler dust cleaning device, characterized in that: include Boiler body (1); A flue pipe (2), one end of which is fixedly connected to the side of the boiler body (1), and the other end of which is fixedly connected to the purification device body (3); A dust cleaning component (4) is arranged inside a flue pipe (2), and comprises a limiting shell (40), a motor (41), a threaded rod (42), a movable block (43), and a scraper ring (44). The outer surface of the limiting shell (40) is fixedly mounted on the inner surface of the flue pipe (2), the surface of the motor (41) is fixedly mounted on the outer wall of the end of the limiting shell (40), the threaded rod (42) is arranged inside the limiting shell (40), and the side end is fixedly connected to the output end of the motor (41), the inner surface of the movable block (43) is threadedly connected to the outer surface of the threaded rod (42), and the outer surface is slidably mounted on the inner surface of the limiting shell (40), and the outer surface of the middle part of the scraper ring (44) is fixedly mounted on the side of the movable block (43).
2. A steam boiler dust cleaning device according to claim 1, characterized in that: It also comprises a dust collecting assembly (5), the top of which is detachably mounted on the inner surface of the flue pipe (2).
3. A steam boiler dust cleaning device according to claim 1, characterized in that: The dust cleaning assembly (4) further comprises a filter plate (45) and an auxiliary dust cleaning mechanism (46), wherein the outer surface of the filter plate (45) is fixedly mounted on the inner surface of the scraper ring (44), and the outer surface of the auxiliary dust cleaning mechanism (46) is movably mounted on the inner surface of the scraper ring (44) and is arranged below the filter plate (45).
4. A steam boiler dust cleaning device according to claim 3, characterized in that: The auxiliary dust cleaning mechanism (46) includes a second motor (460), a shaft (461), a collar (462), and a fan-shaped plate (463). The outer surface of the second motor (460) is fixedly mounted on the inner surface of the movable block (43). The end of the shaft (461) is rotatably mounted on the inner surface of the scraper ring (44), and is fixedly connected to the output end of the second motor (460) by the side end thereof. The inner surface of the collar (462) is fixedly mounted on the outer surface of the shaft (461), and the bottom is fixedly mounted on the top of the fan-shaped plate (463). The outer surface of the fan-shaped plate (463) is rotatably mounted on the inner surface of the scraper ring (44).
5. A steam boiler dust cleaning device according to claim 2, characterized in that: The dust collecting assembly (5) comprises a dust collecting box (50), a limiting block (51), and a movable plate (52); the outer surface of the top of the dust collecting box (50) is slidably mounted on the inner surface of the flue pipe (2); there are two limiting blocks (51) and they are fixedly mounted on both sides of the dust collecting box (50); the top of the movable plate (52) is slidably mounted on the inside of the flue pipe (2), and the bottom is snap-fitted with the outer surface of the limiting block (51).