Automatic adjusting device for powder spraying pipe of fine furnace machine
By designing an automatically adjusted powder spraying tube device in the finishing furnace machine, and using the rotating and moving mechanism to achieve uniform powder spraying of the melt pool, the safety hazards and refining quality problems caused by manual operation in the prior art are solved, and the refining efficiency and quality are improved.
Patent Information
- Application Number
- CN202421059597.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing powder spraying process of refined aluminum liquid requires manual operation, which poses safety risks and is difficult to achieve uniform spraying, resulting in poor refining quality and extended time.
An automatic adjustment device for powder spraying pipe of the fine furnace machine is designed, using a rotating mechanism and moving components to achieve uniform powder spraying of the melt pool through the staggered rotation and moving forward and backward.
The device can automatically adjust the position and direction of the powder spray tube, ensure uniform spraying in the melt pool, improve refining quality and efficiency, and reduce the safety risks of manual operation.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fine furnace machines, in particular to an automatic regulating device for a powder spraying pipe of a fine furnace machine. Background Art
[0002] A smelting furnace is a device that melts metal ingots and some scrap metals and adds necessary alloy components, and then smelts them into the required alloy through operations such as slagging and refining.
[0003] However, the existing refined aluminum liquid needs to be manually refined in front of the molten pool with a steel pipe. Since the temperature in front of the molten pool is too high, it not only increases the labor intensity of the workers but also poses great dangers. It is also impossible to spray the refining agent evenly to all parts of the aluminum liquid. In addition, the artificial use of iron pipes as powder spraying refining pipes for smelting cannot ensure full coverage in the molten pool. Because the furnace mouth is small and needs to be moved back and forth, there will be dead corners and places that cannot be covered, which affects the quality of refining and increases the refining time. In view of this, an automatic adjustment device for the powder spraying pipe of a refining furnace machine is proposed to solve the above problems. Utility Model Content
[0004] The main purpose of the utility model is to provide an automatic regulating device for a powder spraying pipe of a fine furnace machine, which solves the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic adjustment device for a powder spraying pipe of a fine furnace machine, comprising a bottom box, two fixed plates are arranged on the bottom box, a powder spraying tank is fixedly installed on one side of the bottom box, a smelting furnace is arranged on the left side of the bottom box, a lifting assembly is arranged on the bottom box, a moving assembly is arranged on the fixed plate, a moving plate that can move left and right is slidably installed between the two fixed plates, a rotating mechanism is arranged on the moving plate, and two powder spraying pipes are arranged on the rotating mechanism, and the two powder spraying pipes are arranged in a staggered manner;
[0006] The rotating mechanism includes a rotating shaft and a fixed box. The fixed box is fixed on the moving plate. Two rotatable rotating shafts are fixed on the moving plate. Gears are fixed on the rotating shafts. A fixed block that can move left and right is arranged horizontally between the two gears. Racks are fixed on both sides of the fixed block, and the racks mesh with the gears.
[0007] A rotatable first threaded rod is vertically arranged in the fixed box, a worm wheel is fixed on the second threaded rod, a worm is meshed with the worm wheel, one end of the worm is rotatably connected to the inner side of the fixed box, a second threaded rod is fixed to one end of the worm, and a thread groove threadedly connected to the first threaded rod is opened in the fixed block.
[0008] Furthermore, a T-shaped groove is provided on the inner top wall of the fixed box, and a sliding block slidably connected to the T-shaped groove is fixed on the upper end of the fixed block.
[0009] Furthermore, one end of the second threaded rod is driven to rotate by an external motor.
[0010] Furthermore, the two powder spraying pipes are respectively fixed on the upper ends of the two rotating shafts, and one end of the powder spraying pipe is connected with the bottom outlet of the powder spraying tank.
[0011] Furthermore, the moving component includes a long groove, a long groove is opened in the fixed plate, a first cylinder is fixed in the long groove, a connecting rod is fixed to the output end of the first cylinder, one end of the connecting rod is fixed to one side of the moving plate, and a through groove is opened in the fixed plate and is slidably connected to the moving plate.
[0012] Furthermore, the lifting assembly includes a second cylinder, and two groups of second cylinders are fixed in the bottom box, each group has two, and a fixing plate is fixed to the output end of the second cylinder.
[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0014] 1. The automatic adjustment device for the powder spraying tube of the fine furnace machine is provided with a rotating mechanism. When it is necessary to spray powder evenly in the molten pool, the rotating mechanism drives the two powder spraying tubes to rotate alternately to spray the molten pool evenly.
[0015] 2. The automatic adjustment device for the powder spraying tube of the fine furnace machine is provided with a moving component. When it is necessary to continue to spray powder evenly in the molten pool, the moving component can drive the two powder spraying tubes to continue to go deeper into the molten pool to increase the powder spraying range. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 For this utility model Figure 1 Enlarged view of point A in the middle;
[0018] Figure 3 This is a schematic diagram of the structure of the connecting rod and the through slot of the utility model from a top view;
[0019] Figure 4 This is a schematic diagram of the structure of the powder spraying tube and the rotating shaft of the utility model from a top view;
[0020] Figure 5 It is a schematic structural diagram of the fixed block and the sliding block of the utility model from a side view.
[0021] In the figure: 1 bottom box, 2 fixed plate, 3 powder spray tank, 4 powder spray tube, 5 melting furnace, 6 rotating mechanism, 601 fixed box, 602 worm gear, 603 worm, 604 first threaded rod, 605 rack, 606 fixed block, 607 gear, 608 rotating shaft, 609 slider, 610 second threaded rod, 7 moving assembly, 701 first cylinder, 702 long groove, 703 connecting rod, 704 through groove, 8 moving plate, 9 lifting assembly, 901 second cylinder. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-5 , an automatic adjustment device for a powder spraying pipe of a fine furnace machine in this embodiment comprises a bottom box 1, two fixed plates 2 are arranged on the bottom box 1, a powder spraying tank 3 is fixedly installed on one side of the bottom box 1, a smelting furnace 5 is arranged on the left side of the bottom box 1, a lifting assembly 9 is arranged on the bottom box 1, and the lifting assembly 9 comprises a second cylinder 901, two groups of second cylinders 901 are fixed in the bottom box 1, each group is two, and a fixed plate 2 is fixed at the output end of the second cylinder 901, and by starting the two groups of second cylinders 901 at the same time, the two fixed plates 2 are driven to rise synchronously to adjust the height of the powder spraying pipe 4, a moving assembly 7 is arranged on the fixed plate 2, and a moving plate 8 that can move left and right is slidably installed between the two fixed plates 2, and a rotating mechanism 6 is arranged on the moving plate 8, and two powder spraying pipes 4 are arranged on the rotating mechanism 6, and they are staggered;
[0024] The rotating mechanism 6 includes a rotating shaft 608 and a fixed box 601. The fixed box 601 is fixed on the moving plate 8. Two rotatable rotating shafts 608 are fixed on the moving plate 8. A gear 607 is fixed on the rotating shaft 608. A fixed block 606 that can move left and right is arranged horizontally between the two gears 607. Racks 605 are fixed on both sides of the fixed block 606. The racks 605 mesh with the gears 607.
[0025] A rotatable first threaded rod 604 is vertically arranged in the fixed box 601, a worm wheel 602 is fixed on the second threaded rod 610, a worm 603 is meshed with the worm wheel 602, one end of the worm 603 is rotatably connected to the inner side of the fixed box 601, one end of the worm 603 is fixed to the second threaded rod 610, and a thread groove threadedly connected to the first threaded rod 604 is opened in the fixed block 606.
[0026] The device starts an external motor, which drives the worm wheel 602 on the second threaded rod 610 to rotate, and then the worm wheel 602 engages with the worm 603, so that the first threaded rod 604 rotates, and then the threaded rod drives the rack 605 on the fixed block 606 to move, and then the rack 605 engages with the gear 607, thereby driving the gear 607 to rotate, and then the gear 607 drives the powder spraying pipe 4 on the rotating shaft 608 to rotate alternately to spray powder on the smelting furnace 5.
[0027] A T-shaped slot is provided on the inner top wall of the fixed box 601 , and a slider 609 slidably connected to the T-shaped slot is fixed on the upper end of the fixed block 606 to limit the rotation tendency of the fixed block 606 and enable it to move horizontally.
[0028] At the same time, one end of the second threaded rod 610 is driven to rotate by an external motor, so as to drive the second threaded rod 610 to rotate.
[0029] In addition, two powder spraying pipes 4 are respectively fixed on the upper ends of the two rotating shafts 608, and one end of the powder spraying pipe 4 is connected to the bottom outlet of the powder spraying tank 3. The existing powder spraying device of the powder spraying tank 3 is mainly composed of a tank air intake and discharge device. The end of the powder spraying pipe 4 is the outlet end, and the upper and lower powdered solvents are sprayed out from this end in the working state.
[0030] See also Figure 3 The moving component 7 in this embodiment includes a long groove 702, a long groove 702 is opened in the fixed plate 2, a first cylinder 701 is fixed in the long groove 702, a connecting rod 703 is fixed to the output end of the first cylinder 701, one end of the connecting rod 703 is fixed to one side of the moving plate 8, and a through groove 704 is opened in the fixed plate 2 and is slidably connected to the moving plate 8.
[0031] The device starts the first cylinder 701, which drives the connecting rod 703 to move, and then the connecting rod 703 drives the moving plate 8 to move, so that the powder spraying tube 4 on the moving plate 8 moves forward and backward, and controls the distance that the powder spraying tube 4 extends into the smelting furnace 5.
[0032] The working principle of the above embodiment is:
[0033] First, place the bottom box 1 at the front end of the smelting furnace 5, and then start the second cylinder 901 to drive the powder spraying tube 4 on the fixed plate 2 to rise to a suitable height, and then start the first cylinder 701, the first cylinder 701 drives the connecting rod 703 to move, and the connecting rod 703 drives the powder spraying tube 4 on the movable plate 8 to extend into the smelting furnace 5.
[0034] Then, by starting the external motor, the external motor drives the worm wheel 602 on the second threaded rod 610 to rotate, and then the worm wheel 602 engages with the worm 603, so that the first threaded rod 604 rotates, and then the threaded rod drives the rack 605 on the fixed block 606 to move, and then the rack 605 engages with the gear 607, thereby driving the gear 607 to rotate, and then the gear 607 drives the powder spraying pipe 4 on the rotating shaft 608 to rotate alternately to spray powder on the smelting furnace 5.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic adjustment device for a powder spraying pipe of a fine furnace machine, comprising a bottom box (1), characterized in that: The bottom box (1) is provided with two fixed plates (2), a powder spraying tank (3) is fixedly mounted on one side of the bottom box (1), a smelting furnace (5) is arranged on the left side of the bottom box (1), a lifting assembly (9) is arranged on the bottom box (1), a moving assembly (7) is arranged on the fixed plate (2), a moving plate (8) that can move left and right is slidably mounted between the two fixed plates (2), a rotating mechanism (6) is arranged on the moving plate (8), and two powder spraying pipes (4) are arranged on the rotating mechanism (6), and the two powder spraying pipes (4) are arranged in a staggered manner; The rotating mechanism (6) comprises a rotating shaft (608), a second threaded rod (610) and a fixed box (601); the fixed box (601) is fixed on the movable plate (8); two rotatable rotating shafts (608) are fixed on the movable plate (8); a gear (607) is fixed on the rotating shaft (608); a fixed block (606) which is laterally arranged and can move left and right is provided between the two gears (607); racks (605) are fixed on both sides of the fixed block (606); and the racks (605) mesh with the gears (607); A rotatable first threaded rod (604) is vertically arranged in the fixed box (601), a worm wheel (602) is fixed on the second threaded rod (610), a worm (603) is meshed with the worm wheel (602), one end of the worm (603) is rotatably connected to the inner side of the fixed box (601), one end of the worm (603) is fixed to the second threaded rod (610), and a thread groove threadably connected to the first threaded rod (604) is provided in the fixed block (606).
2. The automatic adjustment device for powder spraying pipe of a fine furnace machine according to claim 1 is characterized in that: The inner top wall of the fixed box (601) is provided with a T-shaped slot, and a sliding block (609) slidably connected to the T-shaped slot is fixed to the upper end of the fixed block (606).
3. The automatic adjustment device for powder spraying pipe of a fine furnace machine according to claim 1 is characterized in that: One end of the second threaded rod (610) is driven to rotate by an external motor.
4. The automatic adjustment device for powder spraying pipe of a fine furnace machine according to claim 1 is characterized in that: The two powder spraying pipes (4) are respectively fixed to the upper ends of the two rotating shafts (608), and one end of the powder spraying pipe (4) is connected to the bottom outlet of the powder spraying tank (3).
5. The automatic adjustment device for powder spraying pipe of a fine furnace machine according to claim 1 is characterized in that: The moving assembly (7) comprises a long groove (702), the fixed plate (2) is provided with the long groove (702), a first cylinder (701) is fixed in the long groove (702), a connecting rod (703) is fixed at the output end of the first cylinder (701), one end of the connecting rod (703) is fixed to one side of the moving plate (8), and a through groove (704) is provided in the fixed plate (2) and is slidably connected to the moving plate (8).
6. The automatic adjustment device for powder spraying pipe of a fine furnace machine according to claim 1, characterized in that: The lifting assembly (9) comprises a second cylinder (901). Two groups of second cylinders (901) are fixed in the bottom box (1), with each group consisting of two cylinders. A fixing plate (2) is fixed to the output end of the second cylinder (901).