Energy-saving heat energy circulating device for aluminum profile machining
By designing an energy-saving thermal energy circulation device for aluminum profile processing, including fixing grooves, conduits, heating plates and heat conducting pipes, and connecting them in circulating through the communication interface and the heat conducting pipes, the problem that existing devices cannot effectively recycle heat, and effective recycling and insulation of heat are achieved.
Patent Information
- Application Number
- CN202421119856.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing energy-saving thermal energy circulation device used for aluminum profile processing cannot effectively recycle heat, and it is inconvenient to use.
An energy-saving thermal energy circulation device including a fixed groove, a conduit, a heating plate and a heat conducting pipe is designed. The heat conducting pipe and the heating plate are distributed at spaced positions, and the device is connected in circulation through a communication interface and the heat conducting pipe. The partition block is a water-filled structure, and the wrapping block is a heat-insulating structure.
Effective recycling and insulation of heat are realized, and the convenience and efficiency of the device are improved.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum profile processing, in particular to an energy-saving heat energy circulation device used for aluminum profile processing. Background Art
[0002] The heat loss of exhaust gas is the largest of all heat losses in modern factories. The heat loss of exhaust gas in modern factories is generally about 4% to 8%. An important factor affecting the heat loss of exhaust gas is the exhaust gas temperature. According to statistics, in modern aluminum processing factories, the heat loss of chimney exhaust gas accounts for 60% to 70% of the total heat loss of aluminum processing. For every 10℃ increase in exhaust gas temperature, the aluminum processing efficiency decreases by 0.6 to 1.0%, and the standard coal consumption increases by 1.2 to 2.4g / (kW·h), resulting in a huge waste of energy consumption in aluminum processing. In order to reduce low-temperature corrosion, the exhaust gas temperature of the chimney is generally designed to be 130 to 150℃.
[0003] The existing patent number is CN201811108071.8, an energy-saving thermal energy circulation device for aluminum profile processing. When in use, the device cannot effectively recycle heat and is inconvenient to use, so that an energy-saving thermal energy circulation device for aluminum profile processing can achieve the purpose of effectively recycling heat. Utility Model Content
[0004] The purpose of the utility model is to provide an energy-saving thermal energy circulation device for aluminum profile processing, so as to solve the problem that the energy-saving thermal energy circulation device for aluminum profile processing mentioned in the above background technology cannot effectively recycle heat during use and is inconvenient to use.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving thermal energy circulation device for aluminum profile processing, comprising a fixed groove, a conduit is provided on the fixed groove, and a supporting base is provided at the lower end of the fixed groove, a heating plate is provided on the inner wall of the fixed groove, and a heat conduction pipe is provided on one side of the heating plate, the heat conduction pipe and the heating plate are distributed at intervals, and the shapes of the heat conduction pipe and the heating plate match the shape of the fixed groove, one end of the heat conduction pipe is connected to the conduit, and the other end of the conduit is provided with a connecting interface, the connecting interface is connected to the fixed groove, and the fixed groove is connected to the heat conduction pipe in a circulating manner through the connecting interface, a spacer is provided on the outer wall of the heat conduction pipe, and the spacer is a water-filled structure, a wrapping block is provided on the outer wall of the spacer, and the wrapping block is an insulating structure, and a controller is provided at the lower end of the heating plate.
[0006] Preferably, a first fixed flap is provided at the upper end of the fixed groove, and a closing cover is provided at the lower end of the first fixed flap, a first rotating shaft is provided at one side of the first fixed flap, and a first servo motor is provided at one end of the first rotating shaft, a sealing buckle block is provided on the outer wall of the closing cover, and a sealing buckle groove is provided on the outer wall of the sealing buckle block, the sealing buckle groove is connected to the fixed groove, and the fixed groove is connected to the closing cover in a flip-sealed and fixed manner through the sealing buckle groove, the sealing buckle block, the first rotating shaft and the first servo motor, and an inner pad is provided on the inner wall of the closing cover.
[0007] Preferably, a discharge port is provided at the lower end of the inner wall of the fixed groove, and a discharge guide port is provided at the lower end of the discharge port. A closing valve is provided on the discharge port, and a first electric push rod is provided on one side of the closing valve. The discharge port is telescopically connected to the closing valve through the first electric push rod.
[0008] Preferably, a second fixed flap is provided on the other side of the upper end of the fixed slot, and a third electric push rod is provided on the second fixed flap, a rotating motor is provided at the lower end of the third electric push rod, and a fixed block is provided at the other end of the rotating motor, a sweeping brush is provided on the outer wall of the fixed block, and the sweeping brush is a soft rubber structure, the sweeping brush is rotatably and telescopically connected to the second fixed flap through the rotating motor and the third electric push rod, and a second rotating shaft is provided on one side of the second fixed flap, a second servo motor is provided on the second rotating shaft, and an auxiliary fixed slot is provided at the lower end of the second servo motor, and the second fixed flap is bidirectionally flippably connected to the auxiliary fixed slot through the second rotating shaft and the second servo motor.
[0009] Preferably, a second electric push rod is provided in the middle position of the support base, and one end of the second electric push rod is connected to the fixed groove, connecting sleeve columns are provided on both sides of the second electric push rod, and a connecting column is provided on the upper end of the connecting sleeve column, and the support base is connected to the fixed groove in a lifting and lowering manner through the second electric push rod, the connecting sleeve column and the connecting sleeve column.
[0010] Preferably, a slot is provided on the support base, and an extrusion plate is provided in the slot. A spring is provided on the upper end of the extrusion plate, and the extrusion plate is elastically and telescopically connected to the slot through the spring.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the heat pipe and the heating plate of the energy-saving thermal energy circulation device for aluminum profile processing are distributed at intervals, and the shapes of the heat pipe and the heating plate match the shape of the fixed groove, and the fixed groove is connected to the heat pipe in a circulation manner through a connecting interface, and the spacer block is a water-filled structure, and the wrapping block is an insulating structure, which makes it convenient for the device to effectively keep warm and circulate heat for utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a front view of an energy-saving heat circulation device for aluminum profile processing according to the utility model;
[0013] Figure 2 This is a cross-sectional view of an energy-saving heat circulation device for aluminum profile processing according to the utility model;
[0014] Figure 3 This is a side cross-sectional view of an energy-saving heat circulation device for aluminum profile processing according to the utility model;
[0015] Figure 4 This is a schematic diagram of the connection between the support base and the extrusion plate of an energy-saving heat circulation device for aluminum profile processing according to the utility model;
[0016] Figure 5 The utility model is an energy-saving heat circulation device for aluminum profile processing Figure 2 Enlarged view of point A in the middle;
[0017] Figure 6 The utility model is an energy-saving heat circulation device for aluminum profile processing Figure 2 Enlarged view of point B in the middle.
[0018] In the figure: 1, fixed groove, 2, conduit, 3, supporting base, 4, first fixed flap, 5, first rotating shaft, 6, first servo motor, 7, closing cover, 8, heating plate, 9, heat pipe, 10, discharge port, 11, discharge guide port, 12, closing valve, 13, first electric push rod, 14, second electric push rod, 15, connecting column, 16, connecting sleeve column, 17, controller, 18, second fixed flap, 19, third electric push rod, 20, second rotating shaft, 21, second servo motor, 22, auxiliary fixed groove, 23, fixed block, 24, sweeping brush, 25, rotating motor, 26, spring, 27, extrusion plate, 28, slot, 29, sealing buckle block, 30, sealing buckle groove, 31, inner pad, 32, connecting interface, 33, wrapping block, 34, spacer. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-6The utility model provides a technical solution: an energy-saving heat energy circulation device for aluminum profile processing, comprising a fixed groove 1, a conduit 2, a supporting base 3, a first fixed flap 4, a first rotating shaft 5, a first servo motor 6, a closing cover 7, a heating plate 8, a heat pipe 9, a discharge port 10, a discharge guide port 11, a closing valve 12, a first electric push rod 13, a second electric push rod 14, a connecting column 15, a connecting sleeve column 16, a controller 17, a second fixed flap 18, a third electric push rod 19, a second rotating shaft 20, a second servo motor 21, an auxiliary fixed groove 22, a fixed block 23, a sweeping brush 24, a rotating motor 25, a spring 26, an extrusion plate 27, a slot 28, a sealing buckle block 29, a sealing buckle groove 30, and an inner pad 3 1, a connecting interface 32, a wrapping block 33 and a spacer block 34, a conduit 2 is provided on the fixed groove 1, and a supporting base 3 is provided at the lower end of the fixed groove 1, a first fixed flap 4 is provided at the upper end of the fixed groove 1, and a closing cover 7 is provided at the lower end of the first fixed flap 4, a first rotating shaft 5 is provided on one side of the first fixed flap 4, and a first servo motor 6 is provided at one end of the first rotating shaft 5, a sealing buckle block 29 is provided on the outer wall of the closing cover 7, and a sealing buckle groove 30 is provided on the outer wall of the sealing buckle block 29, the sealing buckle groove 30 is connected to the fixed groove 1, and the fixed groove 1 is connected to the closing cover 7 in a flip-up sealing manner through the sealing buckle groove 30, the sealing buckle block 29, the first rotating shaft 5 and the first servo motor 6, and an inner pad 31 is provided on the inner wall of the closing cover 7, so that the closing cover 7 of the device is convenient to enter The fixed groove 1 is opened and closed, and the sealing effect is better. A discharge port 10 is provided at the lower end of the inner wall of the fixed groove 1, and a discharge guide port 11 is provided at the lower end of the discharge port 10. A closing valve 12 is provided on the discharge port 10, and a first electric push rod 13 is provided on one side of the closing valve 12. The discharge port 10 is telescopically connected with the closing valve 12 through the first electric push rod 13, so that the device is convenient for discharging adjustment and is more convenient to use. A second fixed flap 18 is provided on the other side of the upper end of the fixed groove 1, and a third electric push rod 19 is provided on the second fixed flap 18. A rotating motor 25 is provided at the lower end of the third electric push rod 19, and a fixed block 23 is provided at the other end of the rotating motor 25. A sweeping brush 24 is provided on the outer wall of the fixed block 23, and the sweeping brush 24 is a soft rubber structure. The sweeping brush 24 passes through The rotating motor 25 and the third electric push rod 19 are connected to the second fixed flap 18 in a rotating and telescopic manner, and a second rotating shaft 20 is provided on one side of the second fixed flap 18, and a second servo motor 21 is provided on the second rotating shaft 20, and an auxiliary fixed groove 22 is provided at the lower end of the second servo motor 21. The second fixed flap 18 is connected to the auxiliary fixed groove 22 in a bidirectional flipping manner through the second rotating shaft 20 and the second servo motor 21, so that the device can conveniently sweep and clean the inner wall of the fixed groove 1, and is more convenient to use. A second electric push rod 14 is provided in the middle position of the support base 3, and one end of the second electric push rod 14 is connected to the fixed groove 1, and connecting sleeve columns 16 are provided on both sides of the second electric push rod 14, and a connecting column 15 is provided on the upper end of the connecting sleeve column 16.The support base 3 is connected to the fixed groove 1 in a lifting and moving manner through the second electric push rod 14, the connecting sleeve column 16 and the connecting sleeve column 16, so that the fixed groove 1 of the device is convenient for lifting and adjusting, and it is more convenient to use. A slot 28 is opened on the support base 3, and an extrusion plate 27 is arranged in the slot 28. A spring 26 is arranged on the upper end of the extrusion plate 27, and the extrusion plate 27 is elastically and telescopically connected to the slot 28 through the spring 26, so that the support base 3 of the device is convenient for forklift shoveling and transportation, which is more convenient. A heating plate 8 is arranged on the inner wall of the fixed groove 1, and the heating plate 8 is A heat pipe 9 is arranged on the side, and the heat pipe 9 and the heating plate 8 are arranged at intervals, and the shapes of the heat pipe 9 and the heating plate 8 match the shape of the fixed groove 1. One end of the heat pipe 9 is connected to the conduit 2, and the other end of the conduit 2 is provided with a connecting interface 32, and the connecting interface 32 is connected to the fixed groove 1, and the fixed groove 1 is connected to the heat pipe 9 in a circular communication through the connecting interface 32. A spacer 34 is arranged on the outer wall of the heat pipe 9, and the spacer 34 is a water-filled structure, and a wrapping block 33 is arranged on the outer wall of the spacer 34, and the wrapping block 33 is a heat insulation structure. A controller 17 is arranged at the lower end of the heating plate 8.
[0021] Working principle: When using the energy-saving thermal energy circulation device for aluminum profile processing, first take out the device, then place the device on the ground, then insert the device into the forklift through the slot 28, and squeeze and fix it through the spring 26 and the extrusion plate 27, then transport it, and place and fix it, then connect the device to the power supply, and then start the first servo motor 6 of the device, so that it drives the first fixed flap 4 and the closing cover 7 to flip open through the first rotating shaft 5, then inject the material into the fixed groove 1, and then close it, and seal and fix it through the sealing buckle block 29 and the sealing buckle groove 30, then start the controller 17 of the device, so that it drives the heating plate 8 to heat and melt the material, and the heat generated by the heating will be introduced into the conduit 2 through the connecting interface 32, and the conduit 2 is distributed in a ring on the fixed groove 1, And the stability can be retained by the wrapping block 33 and the spacer block 34, and then the heat cycle is introduced into the heat pipe 9 for auxiliary heating. When the smelting is completed, the first electric push rod 13 of the device can be started to open the closing valve 12 and discharge it through the discharge port 10 and the discharge guide port 11. When lifting is required, the second electric push rod 14 of the device can be started, and auxiliary lifting is performed through the connecting column 15 and the connecting sleeve column 16. When the inside of the device needs to be cleaned, the sweeping brush 24 can be flipped inward through the second fixed flap 18, the second rotating shaft 20 and the second servo motor 21, and then the third electric push rod 19 of the device is started to insert the sweeping brush 24 into the fixed groove 1, and then the rotating motor 25 of the device is started to sweep and clean. This is the use process of the energy-saving thermal energy circulation device for aluminum profile processing.
[0022] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An energy-saving heat circulation device for aluminum profile processing, comprising a fixing groove (1), a guide tube (2) is provided on the fixing groove (1), and a support base (3) is provided at the lower end of the fixing groove (1), characterized in that: A heating plate (8) is provided on the inner wall of the fixed groove (1), and a heat conducting pipe (9) is provided on one side of the heating plate (8); the heat conducting pipe (9) and the heating plate (8) are arranged at intervals, and the shapes of the heat conducting pipe (9) and the heating plate (8) match the shape of the fixed groove (1); one end of the heat conducting pipe (9) is connected to the conduit (2), and the other end of the conduit (2) is provided with a connecting interface (32); the connecting interface (32) is connected to the fixed groove (1), and the fixed groove (1) is connected to the heat conducting pipe (9) in a circulating manner through the connecting interface (32); a spacer (34) is provided on the outer wall of the heat conducting pipe (9), and the spacer (34) is a water-filled structure; a wrapping block (33) is provided on the outer wall of the spacer (34), and the wrapping block (33) is a heat-insulating structure; and a controller (17) is provided at the lower end of the heating plate (8).
2. The energy-saving heat circulation device for aluminum profile processing according to claim 1 is characterized in that: A first fixed flap (4) is provided at the upper end of the fixed groove (1), and a closed cover (7) is provided at the lower end of the first fixed flap (4); a first rotating shaft (5) is provided at one side of the first fixed flap (4), and a first servo motor (6) is provided at one end of the first rotating shaft (5); a sealing buckle block (29) is provided on the outer wall of the closed cover (7), and a sealing buckle groove (30) is provided on the outer wall of the sealing buckle block (29); the sealing buckle groove (30) is connected to the fixed groove (1), and the fixed groove (1) is connected to the closed cover (7) in a flip-over sealed fixed manner through the sealing buckle groove (30), the sealing buckle block (29), the first rotating shaft (5) and the first servo motor (6); and an inner pad (31) is provided on the inner wall of the closed cover (7).
3. The energy-saving heat circulation device for aluminum profile processing according to claim 2 is characterized in that: The lower end of the inner wall of the fixed groove (1) is provided with a discharge port (10), and the lower end of the discharge port (10) is provided with a discharge guide port (11), the discharge port (10) is provided with a closing valve (12), and a first electric push rod (13) is provided on one side of the closing valve (12), and the discharge port (10) is connected to the closing valve (12) in a telescopic manner through the first electric push rod (13).
4. The energy-saving heat circulation device for aluminum profile processing according to claim 3 is characterized in that: A second fixed flap (18) is provided on the other side of the upper end of the fixed slot (1), and a third electric push rod (19) is provided on the second fixed flap (18), a rotating motor (25) is provided on the lower end of the third electric push rod (19), and a fixed block (23) is provided on the other end of the rotating motor (25), and a sweeping brush (24) is provided on the outer wall of the fixed block (23), and the sweeping brush (24) is a soft rubber structure, and the sweeping brush (24) is rotatably and telescopically connected to the second fixed flap (18) through the rotating motor (25) and the third electric push rod (19), and a second rotating shaft (20) is provided on one side of the second fixed flap (18), and a second servo motor (21) is provided on the second rotating shaft (20), and an auxiliary fixed slot (22) is provided at the lower end of the second servo motor (21), and the second fixed flap (18) is bidirectionally flip-actively connected to the auxiliary fixed slot (22) through the second rotating shaft (20) and the second servo motor (21).
5. The energy-saving heat circulation device for aluminum profile processing according to claim 4 is characterized in that: A second electric push rod (14) is provided in the middle of the support base (3), and one end of the second electric push rod (14) is connected to the fixed groove (1), connecting sleeve columns (16) are provided on both sides of the second electric push rod (14), and a connecting column (15) is provided at the upper end of the connecting sleeve column (16), and the support base (3) is connected to the fixed groove (1) in a lifting and lowering manner through the second electric push rod (14), the connecting sleeve column (16) and the connecting sleeve column (16).
6. The energy-saving heat circulation device for aluminum profile processing according to claim 5 is characterized in that: The support base (3) is provided with a slot (28), and a squeeze plate (27) is provided in the slot (28). A spring (26) is provided at the upper end of the squeeze plate (27), and the squeeze plate (27) is elastically and telescopically connected to the slot (28) via the spring (26).
Citation Information
Patent Citations
An energy-saving thermal energy circulation device for aluminum profile processing
CN109059569B