Anti-deformation tube plate

By installing protective outer ring, damper, shock absorber and buffering mechanism on the pipe plate, the impact force problem caused by the pipe plate due to the rapid liquid flow rate is solved, effectively buffering and absorption of the impact force is achieved, and the deformation of the pipe plate and the reduction of the connection sealing are reduced.

CN222544526UActive Publication Date: 2025-02-28DAYE RUNDA MECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202421285480.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-02-28
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

When the liquid flows too fast in the pipeline, it will produce an impact force on the pipe plate, causing the sealing at the connection between the pipe plate and the pipe to decrease, and causing deformation of the pipe plate body.

Method used

A pipe plate that is anti-deformed is designed. By sliding the protective outer ring on the pipe plate body, and a damper, shock absorbing spring and buffer mechanism are installed inside the protective outer ring. These components are used to buffer and absorb the impact force generated by vibration, thereby reducing the deformation of the pipe plate body.

Benefits of technology

Effectively buffer and absorb the impact force generated when the liquid flow rate in the pipeline is too fast, reduce the deformation of the pipe plate body, and improve the connection seal between the pipe plate and the pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-deformation tube plate, which belongs to the technical field of tube plates and comprises a tube plate body, a plurality of through holes are arranged on the tube plate body, a protective outer ring is slidably mounted on the tube plate body, a clamping block is connected onto the protective outer ring, and the protective outer ring is connected with a fixing frame through the clamping block. A buffering mechanism is connected to the interior of the protective outer ring, a damper is connected to the interior of the protective outer ring, and one end of the buffering mechanism and one end of the damper are both connected with the inner wall of the tube plate body. According to the anti-deformation tube plate, the tube plate body compresses a damping spring to buffer impact force generated by vibration, a damper absorbs and weakens the vibration, and meanwhile, a buffer mechanism can also be extruded by the tube plate body, so that a buffer ball at one end of a movable rod and a buffer ball in a hollow rod collide with each other and are compressed, and therefore the impact force is buffered; impact on the tube plate body is reduced, and large deformation of the tube plate body is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tube plates, in particular to an anti-deformation tube plate. Background Art

[0002] Tube sheet is a round steel plate with holes slightly larger than the outer diameter of the tube drilled on it. It is a round steel that fixes the tube and seals the medium in the heat exchanger. The tube is penetrated and welded to fix it. Tube sheet is widely used in shell-and-tube heat exchangers, boilers, pressure vessels, steam turbines, large central air conditioners and other industries.

[0003] At present, some pipelines are welded in the holes on the tube sheet. When the liquid flows too fast in the pipeline, it will produce impact force on the tube sheet, causing resonance between the tube sheet and the pipeline. Long-term vibration will not only lead to a decrease in the sealing of the connection between the tube sheet and the pipeline, but also cause deformation of the tube sheet body. Utility Model Content

[0004] In order to overcome the above defects, the utility model provides an anti-deformation tube sheet, which solves the problem that when the liquid flows too fast in the pipeline, it will generate impact force on the tube sheet, resulting in reduced sealing of the connection between the tube sheet and the pipeline, and causing deformation of the tube sheet body.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a deformation-resistant tube sheet, comprising a tube sheet body, a plurality of through holes are provided on the tube sheet body, a protective outer ring is slidably mounted on the tube sheet body, a clamping block is connected to the protective outer ring, the protective outer ring is connected to a fixing frame through the clamping block, a buffer mechanism is connected to the inside of the protective outer ring, a damper is connected to the inside of the protective outer ring, one end of the buffer mechanism and the damper are both connected to the inner wall of the tube sheet body, a shock-absorbing spring is sleeved on the damper, one end of the shock-absorbing spring is connected to the inner wall of the tube sheet body, and the other end of the shock-absorbing spring is connected to the inner wall of the protective outer ring, a clamping groove is provided on the fixing frame, and a second threaded hole is provided on the fixing frame.

[0006] As a further solution of the utility model: the buffer mechanism includes a hollow rod, a moving rod is slidably connected inside the hollow rod, and a buffer ball is connected to the inside of the hollow rod at one end of the moving rod extending into the hollow rod.

[0007] As a further solution of the utility model: a reinforcing ring is connected to the inner wall of the tube plate body, a reinforcing rib plate is connected to the inner wall of the tube plate body, there are two reinforcing rib plates which are cross-connected together, and the reinforcing rib plates and the reinforcing ring are welded to each other.

[0008] As a further solution of the utility model: there are four clamping blocks in total and they are symmetrical about the axis of the protective outer ring. The clamping blocks and the clamping slots are interlocked with each other, and first threaded holes are opened on the clamping blocks and in the clamping slots. Bolts are threadedly connected in the first threaded holes.

[0009] As a further solution of the utility model: a buffer ring is connected to the contact point between the outer wall of the tube plate body and the inner wall of the protective outer ring, a total of six dampers are distributed inside the protective outer ring in a centrally symmetrical manner about the axis of the protective outer ring, and the buffer mechanism is arranged between two dampers.

[0010] As a further solution of the utility model: a ceramic anti-corrosion coating is provided on the inner wall of the through hole, and a groove is opened in the through hole.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The anti-deformation tube sheet is provided with a tube sheet body, a protective outer ring, a damper, a shock absorbing spring and a buffer mechanism. When the flow rate of the liquid in the pipeline is too fast, the tube sheet body will move toward the side of the protective outer ring, so that the tube sheet body can squeeze the damper and the shock absorbing spring, and the impact force generated by the vibration is buffered by compressing the shock absorbing spring, and the damper can absorb and weaken the vibration. At the same time, the buffer mechanism will also be squeezed by the tube sheet body, so that the buffer ball at one end of the moving rod and the buffer ball inside the hollow rod collide and compress with each other, thereby buffering the impact force, reducing the impact on the tube sheet body, and avoiding large deformation of the tube sheet body.

[0013] 2. The anti-deformation tube sheet is provided with a reinforcing ring, a reinforcing rib plate, a clamping block, a clamping block, a bolt and a first threaded hole. The two reinforcing rib plates are crossed with each other and welded with the reinforcing ring, so that the reinforcing rib plate and the reinforcing ring form multiple stress-bearing areas inside the tube sheet body, thereby preventing the tube sheet body from being greatly deformed when subjected to impact force. Through the interlocking connection of the clamping block and the clamping groove, the staff can quickly install the protective outer ring together with the tube sheet body on the fixing frame, and then screw the bolt into the first threaded hole to reinforce the connection and prevent the tube sheet body from falling due to the impact force generated by vibration. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the rear view structure of the tube plate body of the utility model;

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the fixing frame of the utility model;

[0017] Figure 4 for Figure 1Schematic diagram of the enlarged structure in part A;

[0018] Figure 5 It is a schematic diagram of the cross-sectional structure of the buffer mechanism of the utility model;

[0019] In the figure: 1. tube sheet body; 2. through hole; 3. protective outer ring; 4. clamping block; 5. fixing frame; 6. buffer mechanism; 601. hollow rod; 602. moving rod; 603. buffer ball; 7. damper; 8. shock absorbing spring; 9. reinforcing ring; 10. reinforcing rib plate; 11. buffer ring; 12. first threaded hole; 13. bolt; 14. clamping groove; 15. second threaded hole; 16. ceramic anti-corrosion coating; 17. groove. DETAILED DESCRIPTION

[0020] The technical solution of this patent is further described in detail below in conjunction with specific implementation methods.

[0021] like Figure 1-5 As shown, the utility model provides a technical solution: an anti-deformation tube sheet, including a tube sheet body 1, a plurality of through holes 2 are opened on the tube sheet body 1, a ceramic anti-corrosion coating 16 is arranged on the inner wall of the through hole 2, and a groove 17 is opened in the through hole 2. The ceramic anti-corrosion coating 16 improves the corrosion resistance of the through hole 2 and slows down the aging speed of the through hole 2. When the pipeline is welded, the tube sheet will fit with the groove 17 inside the through hole 2, thereby improving the adhesion between the pipeline and the through hole 2 and preventing the pipeline from falling off due to vibration.

[0022] A protective outer ring 3 is slidably mounted on the tube sheet body 1, a reinforcing ring 9 is connected to the inner wall of the tube sheet body 1, a reinforcing rib plate 10 is connected to the inner wall of the tube sheet body 1, there are two reinforcing rib plates 10 and they are cross-connected together, the reinforcing rib plates 10 and the reinforcing ring 9 are welded to each other, and the reinforcing ring 9 and the reinforcing rib plates 10 connected together by welding divide the inner wall of the tube sheet body 1 into multiple areas, thereby strengthening the structural strength of the tube sheet body 1 and preventing the tube sheet body 1 from being greatly deformed due to impact force.

[0023] A clamping block 4 is connected to the protective outer ring 3, and the protective outer ring 3 is connected to a fixing frame 5 through the clamping block 4. A buffer mechanism 6 is connected inside the protective outer ring 3, and the buffer mechanism 6 includes a hollow rod 601, and a moving rod 602 is slidably connected inside the hollow rod 601. One end of the moving rod 602 extending into the hollow rod 601 and the inside of the hollow rod 601 are both connected with a buffer ball 603. By pushing the moving rod 602 to move inside the hollow rod 601, the buffer ball 603 on the moving rod 602 and the buffer ball 603 in the hollow rod 601 are squeezed against each other, thereby buffering the impact force generated by the vibration.

[0024] A damper 7 is connected inside the protective outer ring 3, and one end of the buffer mechanism 6 and the damper 7 are connected to the inner wall of the tube sheet body 1. A buffer ring 11 is connected at the contact point between the outer wall of the tube sheet body 1 and the inner wall of the protective outer ring 3. A total of six dampers 7 are distributed inside the protective outer ring 3 in a manner symmetrical about the axis of the protective outer ring 3. The buffer mechanism 6 is arranged between two dampers 7. When the tube sheet body 1 moves toward the side of the protective outer ring 3, the buffer ring 11 can prevent the outer wall of the tube sheet body 1 from scratching the protective outer ring 3, thereby protecting the tube sheet body 1, and the multiple dampers 7 and buffer mechanisms 6 can improve the buffering effect of vibration.

[0025] A shock-absorbing spring 8 is sleeved on the damper 7, one end of the shock-absorbing spring 8 is connected to the inner wall of the tube plate body 1, and the other end of the shock-absorbing spring 8 is connected to the inner wall of the protective outer ring 3. A card slot 14 is provided on the fixing frame 5, and a second threaded hole 15 is provided on the fixing frame 5. There are four blocks 4 in total and they are symmetrical about the axis center of the protective outer ring 3. The blocks 4 and the card slots 14 are embedded with each other, and first threaded holes 12 are provided on the blocks 4 and in the card slots 14. Bolts 13 are connected to the inner threads of the first threaded holes 12. Through the embedding of the blocks 4 and the card slots 14, the staff can quickly complete the positioning and installation of the protective outer ring 3 to prevent the protective outer ring 3 from accidentally moving when the staff turns the bolts 13, resulting in unstable fixation of the bolts 13.

[0026] The working principle of the utility model is:

[0027] By embedding the block 4 into the slot 14, the protective outer ring 3 can be fixed on the fixing frame 5, and then the bolt 13 is screwed into the first threaded hole 12 to strengthen the stability of the connection. When the flow rate of the liquid in the pipeline is too fast, the tube sheet body 1 will slide to the side of the protective outer ring 3, so that the tube sheet body 1 can squeeze the damper 7 and the shock absorbing spring 8, so as to use the compression shock absorbing spring 8 to buffer the impact force, and the damper 7 can absorb and reduce the vibration. At the same time, the tube sheet body 1 will push the moving rod 602 to move into the hollow rod 601, so that the buffer ball 603 at one end of the moving rod 602 and the buffer ball 603 inside the hollow rod 601 are squeezed against each other, so as to buffer the impact force and reduce the impact force on the tube sheet body 1. The inside of the tube sheet body 1 is divided into multiple force-bearing areas by the reinforcing ring 9 and the reinforcing rib plate 10, so that the tube sheet body 1 is not easily deformed by vibration impact.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0029] The above describes in detail the preferred implementation of this patent, but this patent is not limited to the above implementation. Various changes can be made within the knowledge scope of ordinary technicians in this field without departing from the purpose of this patent.

Claims

1. A tube sheet for preventing deformation, comprising a tube sheet body (1), characterized in that: The tube sheet body (1) is provided with a plurality of through holes (2); a protective outer ring (3) is slidably mounted on the tube sheet body (1); a clamping block (4) is connected to the protective outer ring (3); the protective outer ring (3) is connected to a fixing frame (5) through the clamping block (4); a buffer mechanism (6) is connected inside the protective outer ring (3); a damper (7) is connected inside the protective outer ring (3); one end of the buffer mechanism (6) and the damper (7) are both connected to the inner wall of the tube sheet body (1); a shock absorbing spring (8) is sleeved on the damper (7); one end of the shock absorbing spring (8) is connected to the inner wall of the tube sheet body (1); the other end of the shock absorbing spring (8) is connected to the inner wall of the protective outer ring (3); a clamping groove (14) is provided on the fixing frame (5); and a second threaded hole (15) is provided on the fixing frame (5).

2. The anti-deformation tube sheet according to claim 1, characterized in that: The buffer mechanism (6) comprises a hollow rod (601), a moving rod (602) is slidably connected inside the hollow rod (601), and a buffer ball (603) is connected to the inside of the hollow rod (601) at one end of the moving rod (602) extending into the hollow rod (601).

3. The anti-deformation tube sheet according to claim 1, characterized in that: A reinforcing ring (9) is connected to the inner wall of the tube sheet body (1), and a reinforcing rib plate (10) is connected to the inner wall of the tube sheet body (1). There are two reinforcing rib plates (10) which are cross-connected together, and the reinforcing rib plates (10) and the reinforcing ring (9) are welded to each other.

4. The anti-deformation tube sheet according to claim 1, characterized in that: There are four clamping blocks (4) in total and they are symmetrical about the axis of the protective outer ring (3). The clamping blocks (4) and the clamping slots (14) are interlocked with each other, and first threaded holes (12) are provided on the clamping blocks (4) and in the clamping slots (14). Bolts (13) are threadedly connected to the first threaded holes (12).

5. The anti-deformation tube sheet according to claim 1, characterized in that: A buffer ring (11) is connected to the contact point between the outer wall of the tube plate body (1) and the inner wall of the protective outer ring (3); a total of six dampers (7) are distributed inside the protective outer ring (3) in a manner symmetrical about the axis of the protective outer ring (3); and the buffer mechanism (6) is arranged between two dampers (7).

6. The anti-deformation tube sheet according to claim 1, characterized in that: A ceramic anti-corrosion coating (16) is provided on the inner wall of the through hole (2), and a groove (17) is provided in the through hole (2).