Capacitor element deburring device
By designing a capacitive element deburring device including a body, a placement plate, a conveying mechanism and a heating deburring mechanism, the problem of difficulty in removing burrs and deburring efficiency on film capacitor elements in the prior art is solved, and efficient burrs removal of multiple capacitive elements is achieved.
Patent Information
- Application Number
- CN202420218676.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The prior art is difficult to efficiently remove burrs on thin film capacitor components, and existing equipment requires staff to polish the capacitor components one by one when in use, so the deburring efficiency is low.
A capacitive element deburring device is designed, including a body, a placing plate, a conveying mechanism and a heating deburring mechanism. By placing the capacitance element on the placing plate, the placing plate is transported to the heating and deburring mechanism by using the conveying mechanism, the capacitance surface is heated by the furnace head to remove the burrs.
The burr removal of multiple capacitance components can be achieved through a single process, and the film capacitor is adapted to the flame heating method, which makes the removal more efficient and makes the staff simple and convenient to operate.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor processing equipment, in particular to a capacitor element deburring device. Background Art
[0002] Capacitor, short for capacitance, is one of the electronic components used in large quantities in electronic equipment. It is widely used in DC isolation, coupling, bypass, filtering, tuning circuits, energy conversion, control circuits, etc. Capacitor components need to be deburred during processing.
[0003] At present, Chinese patent publication number CN215470070U discloses a ball mill deburring device for capacitor production, including a support plate and a drive assembly arranged on the support plate, the drive group is connected to the deburring assembly; the deburring assembly includes a rotating disk, a first baffle, a second baffle, a second motor, a ball milling rod, a moving rod, a fixed plate and bolts, the drive assembly is connected to the rotating disk, a plurality of through holes are opened on the rotating disk, the first baffle and the second baffle are installed on the side of the rotating disk adjacent to the drive assembly, the rotating disk is located between the first baffle and the second baffle, a slide groove begins to be provided on the second baffle, the second motor is installed on the second baffle, and the output end of the second motor is connected to the ball milling rod.
[0004] Although this type of ball mill deburring equipment for capacitor production can deburr capacitors by grinding, the equipment requires workers to grind capacitor components one by one during use, resulting in low deburring efficiency. In addition, it is difficult to remove burrs on thin-film capacitor components by grinding. Utility Model Content
[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a capacitor element deburring device to solve the problems in the prior art that it is difficult to deburr a film capacitor and the deburring efficiency is poor.
[0006] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a capacitor element deburring device, including a machine body, a placement plate for placing multiple capacitor elements, a conveying mechanism arranged in the machine body and capable of receiving the placement plate and driving it to be conveyed in a horizontal direction, and a heating deburring mechanism arranged on the moving path of the placement plate and capable of emitting flames to heat the surface of the placement plate, the heating deburring mechanism including a mounting seat arranged on the machine body, a burner arranged on the mounting seat, a gas pipe connected to the burner, and a gas bottle connected to the gas pipe for providing gas.
[0007] By adopting the above technical scheme, multiple electrical components can be uniformly placed on a placement plate, and then the placement plate is installed on a conveying mechanism, and the placement plate is conveyed to the upper side of the heating and deburring mechanism by the conveying mechanism, and then the flame of the furnace head is used to heat the surface of the capacitor, so that the burrs on the surface of the capacitor are removed under the action of the flame and hot air, thereby achieving burr removal of multiple capacitor elements in one process, and the flame heating method can be adapted to thin-film capacitors, which can make burr removal more efficient and simple and convenient for staff to operate.
[0008] In one embodiment of the utility model, the conveying mechanism includes guide rails arranged relatively on both sides of the frame in a horizontal direction, a sliding platform slidably connected to the guide rails along the extension direction of the guide rails, a driving component arranged on the frame and capable of driving the sliding platform to move, and hanging plates arranged relatively on both sides of the sliding platform for receiving and placing plates.
[0009] By adopting the above technical solution, a placement space is formed by the hooks on both sides of the sliding platform, and the placement plate can be inserted into the placement space. The placement plate is supported by two hanging plates, and then the sliding platform is driven to move by the driving component, thereby realizing the feeding of the placement plate, and the placement plate is moved to the upper side of the heating deburring mechanism.
[0010] In one embodiment of the utility model, the placement plate is rectangular in shape, and receiving portions for plugging into the hanging plate are provided on both sides of the placement plate. The capacitor elements are evenly arranged on the placement plate. The placement plate can be plugged into the lower side of the sliding platform, and the capacitor elements on the placement plate face downward.
[0011] By adopting the above technical solution, the capacitor elements can be evenly arranged on the placement plate, so that they can be heated more evenly during heating and are less likely to affect the capacitor body. In addition, by providing the receiving portion, it is easier to insert the placement plate into the hanging plate on the sliding platform.
[0012] In one embodiment of the utility model, the burner head includes a top plate arranged on a mounting base, air holes evenly arranged on the top plate, and ignition needles arranged on both sides of the top plate. The shape of the top plate is set to be rectangular, and the size of the top plate is adapted to the size of the placement plate.
[0013] By adopting the above technical solution and using a rectangular top plate, the flame can cover a wider area, can completely cover the capacitor element placed on the plate, and is more convenient for burr removal.
[0014] In one embodiment of the utility model, a limiting assembly for limiting the distance between the top plate and the electrical component is further provided on the mounting frame, and the limiting assembly includes a baffle plate provided on the mounting frame and a connecting rod supporting the baffle plate.
[0015] By adopting the above technical solution, the distance between the capacitor element and the top plate is limited by the limiting component to avoid the distance being too small, resulting in the capacitor element being too close to the flame, thereby avoiding the flame from affecting the capacitor element body.
[0016] In one embodiment of the utility model, the driving assembly includes a screw rotatably connected to the body and located between two guide rails, a driving motor driving the screw to rotate, and a connecting block that cooperates with the screw thread and is fixedly connected to the sliding platform.
[0017] By adopting the above technical solution, the sliding platform is driven by a driving motor to drive the screw, which can make its movement more stable and more accurate, and is more convenient for heating and deburring the capacitor element.
[0018] In one embodiment of the utility model, a material taking port for placing and taking out the board is arranged on the machine body, and a plurality of through holes are also arranged on the side wall of the machine body.
[0019] By adopting the above technical solution, the material taking port is used to facilitate the placement of the plate, which is more convenient for the staff to operate, and the provision of multiple through holes facilitates the flow of gas inside and outside the machine body.
[0020] In one embodiment of the utility model, the gas cylinder is arranged outside the machine body, and a box body is also arranged outside the gas cylinder, and the box body is independently arranged separately from the machine body.
[0021] By adopting the above technical solution, the gas cylinders are separately and independently arranged, which makes it easier to replace and maintain the gas cylinders, and keeps the gas cylinders away from heat sources, thereby improving the safety of the equipment.
[0022] As described above, the capacitor element deburring device of the utility model has the following beneficial effects: multiple electrical components can be uniformly placed on a placement plate, and then the placement plate is installed on a conveying mechanism, and the placement plate is conveyed to the upper side of the heating deburring mechanism by the conveying mechanism, and then the flame of the furnace head is used to heat the surface of the capacitor, so that the burrs on the surface of the capacitor are removed under the action of the flame and hot air, and thus the burrs of multiple capacitor elements can be removed in one process, and the flame heating method can be adapted to thin film capacitors, which can make the burr removal more efficient and the operation of the staff is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 Shown is a schematic diagram of the overall structure disclosed in the embodiment of the utility model;
[0024] Figure 2 Shown is a schematic structural diagram of a heating deburring mechanism disclosed in an embodiment of the utility model;
[0025] Figure 3Shown is a schematic diagram of the structure of the drive assembly disclosed in an embodiment of the present utility model.
[0026] Component number description
[0027] 1. Machine body; 2. Placement plate; 3. Conveying mechanism; 4. Heating and deburring mechanism; 5. Limiting assembly; 6. Material taking port; 7. Box body;
[0028] 20. Guide rail; 21. Sliding platform; 22. Hanging plate; 23. Driving assembly; 24. Screw rod; 25. Driving motor; 26. Connecting block; 27. Connecting part;
[0029] 30. Mounting seat; 31. Burner head; 32. Gas pipe; 33. Top plate; 34. Air hole; 35. Ignition needle;
[0030] 40. Baffle; 41. Connecting rod. DETAILED DESCRIPTION
[0031] The following is a description of the implementation of the present invention by means of specific embodiments. People familiar with the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0032] See also Figures 1 to 3 It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the utility model, so they have no substantial technical significance. Any modification of the structure, change in the proportion relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the utility model without affecting the effects and purposes that can be achieved by the utility model. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the utility model. The change or adjustment of their relative relationship should also be regarded as the scope of the implementation of the utility model without substantially changing the technical content.
[0033] like Figure 1 , Figure 2 As shown, the utility model provides a capacitor element deburring device, comprising a body 1, a placement plate 2 for placing a plurality of capacitor elements, a conveying mechanism 3 arranged in the body 1 and capable of receiving the placement plate 2 and driving it to be conveyed in a horizontal direction, and a heating deburring mechanism 4 arranged on a moving path of the placement plate 2 and capable of emitting a flame to heat the surface of the placement plate 2 to remove burrs. A plurality of capacitor elements can be placed on the placement plate 2, and then the placement plate 2 is conveyed to the heating deburring mechanism 4 through the conveying mechanism 3, and the heating deburring mechanism 4 sprays flames to heat the capacitor elements on the placement plate 2, thereby removing burrs on the surface of the capacitor elements.
[0034] The conveying mechanism 3 includes guide rails 20 relatively arranged on both sides of the frame along the horizontal direction, a sliding platform 21 slidably connected to the guide rails 20 along the extension direction of the guide rails 20, a driving component 23 arranged on the frame and capable of driving the sliding platform 21 to move, and hanging plates 22 relatively arranged on both sides of the sliding platform 21 for receiving the placement plate 2. The guide rails 20 are arranged on the upper side of the frame and along the length direction of the machine body 1. The cross-sectional shape of the hanging plates 22 is set to be L-shaped. The two hanging plates 22 form a placement space for inserting the placement plate 2, and after the placement plate 2 is inserted, the capacitor element faces the lower side, and the heating and deburring mechanism 4 is located at the lower side of the conveying mechanism 3.
[0035] like Figure 3 As shown, the driving assembly 23 includes a screw 24 rotatably connected to the body 1 and located between the two guide rails 20, a driving motor 25 for driving the screw 24 to rotate, and a connecting block 26 threadedly matched with the screw 24 and fixedly connected to the sliding platform 21. The driving motor 25 drives the screw 24 to rotate, and through the threaded match between the screw 24 and the connecting block 26, under the limiting action of the guide rail 20, the sliding plate 24 is displaced in the extension direction of the screw 24 to transport the placement plate 2 to the upper side of the heating and deburring mechanism 4.
[0036] The heating and deburring mechanism 4 includes a mounting base 30 arranged on the body 1, a burner head 31 arranged on the mounting base 30, a gas pipe 32 connected to the burner head 31, and a gas bottle connected to the gas pipe 32 for providing gas. The burner head 31 includes a top plate 33 arranged on the mounting base 30, air holes 34 evenly arranged on the top plate 33, and ignition needles 35 arranged on both sides of the top plate 33. The shape of the top plate 33 is set to be rectangular, the size of the top plate 33 is adapted to the size of the placement plate 2, and the length of the top plate 33 is adapted to the length of the placement plate 2. The surface of the placement plate 2 can be evenly heated through the top plate 33, so that the capacitor element on the placement plate 2 can be evenly heated.
[0037] The mounting frame is also provided with a limit assembly 5 for limiting the distance between the top plate 33 and the electrical components. The limit assembly 5 includes a baffle 40 arranged on the mounting frame and a connecting rod 41 supporting the baffle 40. The height of the baffle 40 can be adjusted by adjusting the connecting rod 41, thereby adjusting the limit distance to prevent the capacitor element on the placement plate 2 from being too close to the flame, causing the flame to affect the capacitor body.
[0038] The machine body 1 is provided with a material taking port 6 for placing the plate 2 , which is arranged on the side wall of the machine body 1 and located at the end of the guide rail 20 . The side wall of the machine body 1 also has a plurality of through holes, which are arranged on the upper side of the top plate 33 .
[0039] The gas cylinder is arranged outside the machine body 1, and a box body 7 is also arranged outside the gas cylinder. The box body 7 is independently arranged separately from the machine body 1, and the gas pipe 32 passes through the machine body 1 and the box body 7 to communicate with the gas cylinder.
[0040] To sum up, the utility model can place multiple electrical components on the placement plate 2 in a unified manner, and then install the placement plate 2 on the conveying mechanism 3, and convey the placement plate 2 to the upper side of the heating and deburring mechanism 4 through the conveying mechanism 3, and then use the flame emitted by the furnace head 31 to heat the surface of the capacitor, so that the burrs on the surface of the capacitor are removed under the action of the flame and hot air, and thus the burrs of multiple capacitor elements can be removed in one process, and the flame heating method can be adapted to thin film capacitors, which can make the burr removal more efficient and the operation of the staff is simple and convenient.
[0041] Therefore, the utility model effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
[0042] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.
Claims
1. A capacitor element deburring device, characterized in that: The utility model comprises a machine body, a placement plate for placing a plurality of capacitor elements, a conveying mechanism arranged in the machine body and capable of receiving the placement plate and driving it to be conveyed in a horizontal direction, and a heating deburring mechanism arranged on the moving path of the placement plate and capable of emitting a flame to heat the surface of the placement plate. The heating deburring mechanism comprises a mounting seat arranged on the machine body, a burner arranged on the mounting seat, a gas pipe connected to the burner, and a gas bottle connected to the gas pipe for providing gas.
2. The capacitor element deburring device according to claim 1, characterized in that: The conveying mechanism includes guide rails arranged relatively on both sides of the frame in the horizontal direction, a sliding platform slidably connected to the guide rails along the extension direction of the guide rails, a driving component arranged on the frame and capable of driving the sliding platform to move, and hanging plates arranged relatively on both sides of the sliding platform for receiving and placing plates.
3. The capacitor element deburring device according to claim 2, characterized in that: The placement plate is rectangular in shape, and receiving parts for plugging into the hanging plate are arranged on both sides of the placement plate. The capacitor elements are evenly arranged on the placement plate. The placement plate can be plugged into the lower side of the sliding platform, and the capacitor elements on the placement plate face downward.
4. The capacitor element deburring device according to claim 3, characterized in that: The burner head includes a top plate arranged on a mounting seat, air holes evenly arranged on the top plate, and ignition needles arranged on both sides of the top plate. The shape of the top plate is set to be rectangular, and the size of the top plate is adapted to the size of the placement plate.
5. The capacitor element deburring device according to claim 1, characterized in that: The mounting seat is also provided with a limiting assembly for limiting the distance between the top plate and the electrical component. The limiting assembly comprises a baffle plate provided on the mounting seat and a connecting rod supporting the baffle plate.
6. The capacitor element deburring device according to claim 2, characterized in that: The driving assembly comprises a screw rod rotatably connected to the machine body and located between two guide rails, a driving motor driving the screw rod to rotate, and a connecting block matched with the screw rod thread and fixedly connected to the sliding platform.
7. The capacitor element deburring device according to claim 1, characterized in that: The machine body is provided with a material taking port for placing and taking out the plates, and the side wall of the machine body is also provided with a plurality of through holes.
8. The capacitor element deburring device according to claim 1, characterized in that: The gas cylinder is arranged outside the machine body, and a box body is also arranged outside the gas cylinder, and the box body is independently arranged separately from the machine body.