Liquid-cooled battery tray and capacity all-in-one device

By designing heat exchange components and porous heat dissipation zones in the liquid-cooled battery tray and equipped with variable pumps to adjust the coolant flow rate, the problems of temperature control hysteresis and poor cooling effect of existing liquid-cooled all-in-one equipment are solved, and more efficient temperature control and cooling effects are achieved.

CN222546514UActive Publication Date: 2025-02-28JIANGSU TIANHE ENERGY STORAGE CO LTD
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Patent Information

Application Number
CN202420401863.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-01
Publication Date
2025-02-28
Estimated Expiration
2034-03-01

AI Technical Summary

Technical Problem

The existing liquid-cooled integrated machine equipment has a hysteresis reaction in temperature control, poor cooling effect, and large area and high cost.

Method used

A liquid-cooled battery tray is designed, including multiple battery power generation areas and cooling areas. A heat exchange assembly and a porous heat dissipation area are provided in the cooling area. The heat exchange assembly has a liquid inlet and a liquid outlet, and is equipped with a first liquid inlet variable pump and a first liquid outlet variable pump for regulating the coolant flow rate.

Benefits of technology

Accurate control of the internal temperature of the warehouse location, improves the cooling effect, and reduces the equipment footprint and cost.

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Abstract

The utility model provides a liquid-cooled battery tray and capacity all-in-one machine equipment, the liquid-cooled battery tray comprises a tray body, the tray body is provided with a first power generation area, a cooling area and a second power generation area which are arranged along a first direction, a plurality of batteries are arranged in the first power generation area and the second power generation area, the plurality of batteries are arranged along a second direction perpendicular to the first direction; the cooling area is provided with a heat exchange assembly, the heat exchange assembly comprises a fixing base and a heat exchanger, the heat exchanger is provided with a plurality of heat exchange runners extending in the second direction, a liquid inlet and a liquid outlet are formed in the side edge, extending in the first direction, of the heat exchanger, and cooling liquid is suitable for entering the heat exchange runners through the liquid inlet and flowing out of the heat exchange runners through the liquid outlet; and the liquid inlet and the liquid outlet are respectively provided with a first liquid inlet variable pump and a first liquid outlet variable pump.
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Description

Technical Field

[0001] The utility model mainly relates to the field of batteries, and in particular to a liquid-cooled battery tray and capacity integrated device. Background Art

[0002] The liquid cooling integrated machine equipment in the prior art all uses ordinary battery trays. The trays are hollowed out with large round holes to cooperate with the liquid cooling integrated machine for heat dissipation. When the equipment starts the charging and discharging process, the liquid cooling integrated machine equipment detects the temperature of the storage location, and adjusts the speed of the cold air blower next to the liquid cooling heat exchanger according to the changes in the temperature inside the storage location to control the heat generation inside the storage location. This adjustment method requires the design of a large-area heat exchanger on the equipment, which occupies a large space. The manufactured equipment occupies a large area and has a high cost. The heat exchanger is far away from the heat source battery and power module in physical space, and the cooling and heat dissipation effect is poor. The temperature uniformity in the storage location is difficult to control, and the temperature change inside the storage location cannot be effectively controlled, resulting in a sluggish reaction of the temperature control in the storage location. In addition, the liquid cooling integrated machine equipment in the prior art only adjusts the air volume, but does not adjust the flow rate of the coolant. If the heat is too high, effective temperature control cannot be performed, and the cooling effect cannot be guaranteed. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a liquid-cooled battery tray and capacity integrated device with precise temperature control and better cooling effect.

[0004] In order to solve the above technical problems, the utility model provides a liquid-cooled battery tray, including a tray body, the tray body having a first power generation area, a cooling area and a second power generation area arranged along a first direction, wherein: the first power generation area and the second power generation area have a plurality of batteries, and the plurality of batteries are arranged along a second direction perpendicular to the first direction; the cooling area is provided with a heat exchange component, the heat exchange component includes a fixed seat and a heat exchanger, the heat exchanger has a plurality of heat exchange channels extending along the second direction, and the heat exchanger has a liquid inlet and a liquid outlet on one side extending along the first direction, the coolant is suitable for entering the heat exchange channel through the liquid inlet, and flowing out of the heat exchange channel through the liquid outlet; and the liquid inlet and the liquid outlet are also respectively provided with a first liquid inlet variable pump and a first liquid outlet variable pump.

[0005] In one embodiment of the utility model, one-way valves are provided on the liquid inlet and the liquid outlet.

[0006] In one embodiment of the present invention, the heat exchange assembly further includes a first porous heat dissipation area located between the first power generation area and the cooling area and a second porous heat dissipation area located between the second power generation area and the cooling area.

[0007] In one embodiment of the present invention, a heat exchanger liquid receiving groove extending along the second direction is provided between the first porous heat dissipation area, the second porous heat dissipation area and the heat exchanger.

[0008] In one embodiment of the utility model, a main flow detection device is also provided on the liquid inlet.

[0009] The utility model also provides a capacity integrated device, suitable for placing at least one liquid-cooled battery tray as in any of the previous embodiments, comprising: a device body, the device body comprising a first area and a second area arranged along a second direction, the first area being suitable for placing a power source, and the liquid-cooled battery tray being located in the second area; a circulation system, the circulation system comprising a liquid inlet pipe and a liquid outlet pipe, the liquid inlet pipe and the liquid outlet pipe being respectively connected to the liquid inlet and the liquid outlet of the liquid-cooled battery tray, and a secondary flow monitoring device and a temperature monitoring device are also provided on the liquid inlet pipe; and a control unit, the control unit receives information collected by the secondary flow detection device and the temperature monitoring device, and controls the states of the first liquid inlet variable pump and the first liquid outlet variable pump.

[0010] In an embodiment of the present invention, when the liquid-cooled battery tray has a main flow monitoring device, the control unit is further adapted to receive information collected by the main flow monitoring device.

[0011] In one embodiment of the utility model, the capacity integrated device also includes a plurality of first fans and a second fan, wherein the plurality of first fans are arranged along the second direction between the power supply and the liquid-cooled battery tray, and the plurality of second fans are arranged along the first direction on one side of the liquid-cooled battery tray close to the center of the device body.

[0012] In one embodiment of the utility model, the end of the liquid inlet pipe away from the liquid inlet has a second liquid inlet variable pump, and the end of the liquid outlet pipe away from the liquid outlet has a second liquid outlet variable pump.

[0013] In one embodiment of the utility model, the capacity integrated machine device also includes a guide rail and at least two telescopic hoses, one end of the telescopic hose is connected to the liquid inlet pipe or the liquid outlet pipe, and is suitable for being connected along the guide rail and the liquid inlet or the liquid outlet.

[0014] Compared with the prior art, in the liquid-cooled battery tray and capacity all-in-one device provided by the utility model, the liquid-cooled battery tray is provided with a main flow detection device for detecting the flow of the coolant and a first liquid inlet variable pump and a first liquid outlet variable pump for adjusting the inlet and outlet flow of the coolant, and the flow can be adjusted according to the temperature detected by the control unit of the capacity all-in-one device, thereby completing precise control of the temperature and ensuring the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are included to provide a further understanding of the present application. They are included and constitute a part of the present application. The accompanying drawings illustrate embodiments of the present application and together with the present specification serve to explain the principles of the present utility model. In the accompanying drawings:

[0016] Figure 1 It is a schematic diagram of a liquid-cooled battery tray of the present application.

[0017] Figure 2 It is a schematic diagram of a capacity all-in-one device of the present application. DETAILED DESCRIPTION

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for the description of the embodiments. Obviously, the drawings described below are only some examples or embodiments of the present application. For ordinary technicians in this field, the present application can also be applied to other similar scenarios based on these drawings without creative work. Unless it is obvious from the language environment or otherwise explained, the same reference numerals in the figures represent the same structure or operation.

[0019] As shown in this application and claims, unless the context clearly indicates an exception, the words "a", "an", "an" and / or "the" do not refer to the singular and may also include the plural. Generally speaking, the terms "include" and "comprise" only indicate the inclusion of the steps and elements that have been clearly identified, and these steps and elements do not constitute an exclusive list. The method or device may also include other steps or elements.

[0020] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present application. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant field may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so that once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0021] In the description of the present application, it should be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present application; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0022] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0023] In addition, it should be noted that the use of words such as "first" and "second" to define components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above words have no special meaning and cannot be understood as limiting the scope of protection of this application. In addition, although the terms used in this application are selected from well-known and commonly used terms, some terms mentioned in the specification of this application may be selected by the applicant at his or her discretion, and their detailed meanings are explained in the relevant parts of the description of this article. In addition, it is required to understand this application not only by the actual terms used, but also by the meaning implied by each term.

[0024] It should be understood that when a component is referred to as being “on another component,” “connected to another component,” “coupled to another component,” or “contacting another component,” it can be directly on, connected to, coupled to, or contacting the other component, or intervening components may be present. In contrast, when a component is referred to as being “directly on another component,” “directly connected to,” “directly coupled to,” or “directly contacting” another component, there are no intervening components present.

[0025] Figure 1This is a schematic diagram of a liquid-cooled battery tray in this application. Figure 1 As shown, the present application provides a liquid-cooled battery tray 10, including a tray body 100, the tray body 100 is rectangular, and has a Figure 1 The first power generation region 110, the cooling region 130, and the second power generation region 120 are arranged in the first direction AA'. Specifically, the first power generation region 110 and the second power generation region 120 are located at the upper and lower sides of the cooling region 130, and each has a plurality of batteries 101, and the plurality of batteries 101 are arranged in the first power generation region 110 and the second power generation region 120 respectively along the second direction BB', and the second direction BB' is perpendicular to the first direction AA'.

[0026] Furthermore, the cooling area 130 has a heat exchange assembly 140, which is suitable for cooling the battery 101 disposed in the first power generation area 110 and the second power generation area 120. Specifically, the heat exchange assembly 140 includes a fixing seat 141 and a heat exchanger 142, the heat exchanger 142 is fixed to the disk body 100 through the fixing seat 141, and the distance between the heat exchanger 142 and the surface of the disk body 100 in the third direction CC' is not greater than the distance between the battery 101 and the surface of the disk body 100 in the third direction CC', the third direction CC' is perpendicular to the plane where the first direction AA' and the second direction BB' are located, that is, the third direction CC' is perpendicular to the surface of the disk body 100, that is, the heat exchanger 142 is lower than the battery 101 on the surface of the disk body 100, and will not interfere with the battery 101.

[0027] In addition, in this embodiment, the heat exchanger 142 has a plurality of heat exchange channels 143 extending along the second direction BB'. A side edge (eg, Figure 1 The right side of the heat exchanger 143 is provided with a liquid inlet 144 and a liquid outlet 145. The coolant is suitable for entering the heat exchange channel 143 through the liquid inlet 144 and finally flowing out of the heat exchange channel 143 through the liquid outlet 145. Further, in this embodiment, the liquid inlet 144 and the liquid outlet 145 are also provided with a first liquid inlet variable pump 146 and a first liquid outlet variable pump 147 (refer to Figure 2 Further, the liquid inlet 144 is also provided with a main flow detection device 148 (refer to Figure 2 As shown), it is suitable for detecting the actual flow rate of the coolant. Figure 1 In the preferred embodiment shown, one-way valves 149 are also provided on the liquid inlet 144 and the liquid outlet 145 .

[0028] Furthermore, the heat exchange assembly 140 in this embodiment further includes a first porous heat dissipation area 111 located between the first power generation area 110 and the cooling area 130 and a second porous heat dissipation area 121 located between the second power generation area 120 and the cooling area 130. The first porous heat dissipation area 111 and the second porous heat dissipation area 121 have evenly distributed holes, which can enhance the heat dissipation effect and reduce the material cost while ensuring the overall strength of the liquid-cooled battery tray 100.

[0029] like Figure 1 In the illustrated embodiment, a heat exchanger liquid receiving tank 102 extending along the second direction BB′ is provided between the first porous heat dissipation area 111 , the second porous heat dissipation area 121 and the heat exchanger 142 for collecting condensed water generated by the heat exchanger 142 and discharging it through the drain port 103 .

[0030] Figure 2 This is a schematic diagram of a capacity all-in-one device in this application. Figure 1-2 As shown, the present application also provides a capacity integrated device 10, which is suitable for placing a liquid-cooled battery tray 100 as in any of the previous embodiments, and includes a device body 11, a circulation system 200, and a control unit 300. Specifically, the device body 11 includes a first area 11a and a second area 11b arranged along the second direction BB', the first area 11a is suitable for placing a power supply 12, the power supply 12 supplies power to the capacity integrated device, and the liquid-cooled battery tray 100 is located in the second area 11b.

[0031] The circulation system 200 includes a liquid inlet pipe 210 and a liquid outlet pipe 220, which are respectively connected to the liquid inlet 144 and the liquid outlet 145 of the liquid-cooled battery tray 100. The coolant is suitable for reaching the liquid inlet 144 of the liquid-cooled battery tray 100 through the liquid inlet pipe 210 and flowing into the heat exchange flow channel 143, and finally flowing out through the liquid outlet 145 and the liquid outlet pipe 220. Specifically, in this embodiment, a secondary flow monitoring device 211 and a temperature monitoring device 212 are also provided on the liquid inlet pipe 210, which are respectively used to monitor the flow rate and temperature of the coolant in the liquid inlet pipe 210.

[0032] The control unit 300 is disposed near the device body 11 and is adapted to receive information collected by the secondary flow monitoring device 211 and the temperature monitoring device 212 and control the states of the first liquid inlet variable pump 146 and the first liquid outlet variable pump 147. Figure 1-2 In the preferred embodiment shown, the control unit 300 is also adapted to receive information collected from the primary flow monitoring device 148. It should be noted that since the primary flow monitoring device 148 is closer to the liquid-cooled battery tray 100 being tested than the secondary flow monitoring device 211, it has a higher priority in the control unit 300. In this embodiment, the control unit is a PLC.

[0033] In this embodiment, the capacity integrated device 10 further includes a plurality of first fans 13 and a second fan 14, wherein the plurality of first fans 13 are arranged along the second direction BB' between the power source 12 and the liquid-cooled battery tray 100, and the plurality of second fans 14 are arranged along the first direction AA' on one side of the liquid-cooled battery tray 100 close to the center of the device body 11 (i.e., Figure 2 The first fan 13 and the second fan 14 are suitable for enhancing the heat dissipation effect of the integrated capacity device 10, and can combine air cooling and liquid cooling to increase the temperature control accuracy.

[0034] Furthermore, in this embodiment, the end of the inlet pipe 210 away from the inlet port 144 has a second inlet variable pump 210a, and the end of the outlet pipe 220 away from the outlet port 145 has a second outlet variable pump 220a, which are respectively suitable for adjusting the coolant flow of the inlet pipe 210 and the outlet pipe 220. It can be understood that in some other embodiments, the capacity integrated device 10 can simultaneously place multiple liquid-cooled battery trays 100, such as Figure 2 In this case, when the flow rates of the liquid inlet pipe 210 and the liquid outlet pipe 220 remain unchanged, the first liquid inlet variable pump 146 and the first liquid outlet variable pump 147 of each liquid-cooled battery tray 100 can be set separately, so as to accurately control different liquid-cooled battery trays 100.

[0035] Furthermore, the capacity integrated device 10 in this embodiment also includes a guide rail 15 and at least two telescopic hoses 16, one end of the telescopic hose 16 is connected to the liquid inlet pipe 210 or the liquid outlet pipe 220, and is suitable for being connected along the guide rail 15 through a fixed joint 17 and the liquid inlet 144 or the liquid outlet 145.

[0036] The basic concepts have been described above. Obviously, for those skilled in the art, the above utility model disclosure is only used as an example and does not constitute a limitation of the present application. Although not explicitly stated here, those skilled in the art may make various modifications, improvements and corrections to the present application. Such modifications, improvements and corrections are suggested in the present application, so such modifications, improvements and corrections still belong to the spirit and scope of the exemplary embodiments of the present application.

[0037] At the same time, the present application uses specific words to describe the embodiments of the present application. For example, "one embodiment", "an embodiment", and / or "some embodiments" refer to a certain feature, structure or characteristic related to at least one embodiment of the present application. Therefore, it should be emphasized and noted that "one embodiment" or "an embodiment" or "an alternative embodiment" mentioned twice or more in different positions in this specification does not necessarily refer to the same embodiment. In addition, some features, structures or characteristics in one or more embodiments of the present application can be appropriately combined.

[0038] Similarly, it should be noted that in order to simplify the description of the disclosure of this application and thus help understand one or more utility model embodiments, in the above description of the embodiments of this application, multiple features are sometimes combined into one embodiment, drawing or description thereof. However, this disclosure method does not mean that the features required by the object of this application are more than the features mentioned in the claims. In fact, the features of the embodiments are less than all the features of the single embodiment disclosed above.

[0039] Although the present application has been described with reference to the current specific embodiments, ordinary technicians in this technical field should recognize that the above embodiments are only used to illustrate the present application, and various equivalent changes or substitutions may be made without departing from the spirit of the present application. Therefore, as long as the changes and modifications to the above embodiments are within the essential spirit of the present application, they will fall within the scope of the claims of the present application.

Claims

1. A liquid-cooled battery tray, characterized in that: The invention comprises a disk body, wherein the disk body has a first power generation area, a cooling area and a second power generation area arranged along a first direction, wherein: The first power generation area and the second power generation area have a plurality of batteries, and the plurality of batteries are arranged along a second direction perpendicular to the first direction; The cooling area is provided with a heat exchange component, the heat exchange component includes a fixing seat and a heat exchanger, the heat exchanger has a plurality of heat exchange channels extending along the second direction, and the heat exchanger has a liquid inlet and a liquid outlet on one side extending along the first direction, and the coolant is suitable for entering the heat exchange channel through the liquid inlet and flowing out of the heat exchange channel through the liquid outlet; and, The liquid inlet and the liquid outlet are also provided with a first liquid inlet variable displacement pump and a first liquid outlet variable displacement pump, respectively.

2. The liquid-cooled battery tray according to claim 1, characterized in that: One-way valves are arranged on the liquid inlet and the liquid outlet.

3. The liquid-cooled battery tray according to claim 1, characterized in that: The heat exchange assembly further includes a first porous heat dissipation region located between the first power generation region and the cooling region and a second porous heat dissipation region located between the second power generation region and the cooling region.

4. The liquid-cooled battery tray according to claim 3, characterized in that: A heat exchanger liquid receiving groove extending along the second direction is provided between the first porous heat dissipation area, the second porous heat dissipation area and the heat exchanger.

5. The liquid-cooled battery tray according to any one of claims 1 to 4, characterized in that: The liquid inlet is also provided with a main flow detection device.

6. A capacity integrated device, suitable for placing at least one liquid-cooled battery tray according to any one of claims 1 to 5, characterized in that: include: A device body, the device body comprising a first area and a second area arranged along the second direction, the first area being suitable for placing a power source, and the liquid-cooled battery tray being located in the second area; A circulation system, wherein the circulation system comprises a liquid inlet pipe and a liquid outlet pipe, wherein the liquid inlet pipe and the liquid outlet pipe are respectively connected to the liquid inlet and the liquid outlet of the liquid-cooled battery tray, and the liquid inlet pipe is also provided with a secondary flow monitoring device and a temperature monitoring device; as well as, A control unit receives information collected by the secondary flow monitoring device and the temperature monitoring device, and controls the states of the first liquid inlet variable pump and the first liquid outlet variable pump.

7. The capacity integrated device according to claim 6, characterized in that: When the liquid-cooled battery tray has a main flow monitoring device, the control unit is further adapted to receive information collected by the main flow monitoring device.

8. The capacity integrated device according to claim 6, characterized in that: It also includes a plurality of first fans and a second fan, wherein the plurality of first fans are arranged along the second direction between the power supply and the liquid-cooled battery tray, and the plurality of second fans are arranged along the first direction on one side of the liquid-cooled battery tray close to the center of the device body.

9. The capacity integrated device according to claim 6, characterized in that: The end of the liquid inlet pipeline away from the liquid inlet is provided with a second liquid inlet variable displacement pump, and the end of the liquid outlet pipeline away from the liquid outlet is provided with a second liquid outlet variable displacement pump.

10. The capacity integrated device according to claim 6, characterized in that: It also includes a guide rail and at least two telescopic hoses, one end of which is connected to the liquid inlet pipe or the liquid outlet pipe and is suitable for being connected along the guide rail and the liquid inlet or the liquid outlet.