Flexible charging connector mechanism for electric vehicle charging station

By designing a flexible charging connector mechanism, the charging chamber, conductive sheet and slide structure are used, combined with the connector components of side blocks, slides, limit slots and springs, the problems of unsmooth charging plug-ins and excessive use force are solved, and the smoothness and buffering effect of plug-ins are achieved.

CN222546773UActive Publication Date: 2025-02-28HANGZHOU FEIGU TECH CO LTD
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Patent Information

Application Number
CN202421249203.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-28
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The existing electric vehicle charging method requires manual battery loading, and excessive use force during plugging can easily damage the charging base, lack buffering function, and plugging is not smooth.

Method used

A flexible charging connector mechanism for electric vehicle charging stations is designed, including a charging assembly and a connector assembly. The charging assembly is equipped with a charging compartment, a conductive sheet and a slide. The connector assembly has a side block, a slide, a limiting groove and a spring structure to ensure smooth plug-in and buffer the plug-in force.

Benefits of technology

It achieves smoothness and buffering effect of plug-in, reduces labor costs, protects the charging stand, and avoids the problem of poor plug-in.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flexible charging connector mechanism for an electric vehicle charging station and a connector assembly, the connector assembly is used for being plugged in a charging bin for charging, the connector assembly is divided into a plugging end and a fixing end, the plugging end is used for being matched with the charging bin in a plugging manner, and the fixing end is used for being fixed with an electric vehicle. The fixing end and the positioning shaft are kept integrated without rotation under the cooperation of a limiting bolt and a stabilizing groove, the stability of the positioning shaft and the fixing end can be greatly improved through the cooperation of a flat square groove and a flat square notch, and the fixing end is always kept at the horizontal position of the inserting end; the plug-in end is ensured not to rotate in the process of displacement during plug-in, the influence on plug-in charging is avoided, the device can stabilize the position of the plug-in end while keeping certain flexibility, and the plug-in charging is smooth and not blocked.
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Description

Technical Field

[0001] The utility model belongs to the technical field of charging, and in particular relates to a flexible charging connector mechanism for an electric vehicle charging station. Background Art

[0002] Shared transportation is the sum of various smart travel modes that integrate social idle vehicles, car space or driving skills and other transportation resources under the background of sharing economy, relying on the Internet platform, and efficiently matching travel supply and demand through big data calculation to achieve shared travel capabilities. There are many modes of shared transportation, such as platform-based shared transportation, bicycle sharing, short-distance travel sharing, long-distance travel sharing and electric car sharing.

[0003] At present, shared charging vehicles require manual insertion of batteries. Users do not park at designated locations, which undoubtedly greatly increases labor costs and the difficulty of battery replacement. Users charge directly by plugging in. Most plugging methods are rigid connections. Excessive force during plugging can easily cause damage to the charging station. There is no buffering function, and an adjustable structure is used during the plugging process. During plugging, the plug connector is easily displaced, resulting in difficulty in insertion and inconvenience in use. Utility Model Content

[0004] The utility model aims to provide a flexible charging connector mechanism for an electric vehicle charging station, so as to solve the problems of smooth plugging and plugging buffering in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A flexible charging connector mechanism for an electric vehicle charging station, comprising:

[0007] A charging assembly, wherein the charging assembly comprises a charging seat, wherein a charging compartment is provided inside the charging seat, wherein a conductive sheet is provided at the bottom of the charging compartment, wherein the inner wall of the charging compartment has symmetrical slideways, and wherein the inner wall of the charging compartment also has symmetrical limiting grooves;

[0008] The connector assembly is used to be plugged into the charging compartment for charging. The connector assembly is divided into a plug-in end and a fixed end. The plug-in end is used to plug and cooperate with the charging compartment, and the fixed end is used to fix to the electric vehicle.

[0009] In a preferred embodiment, an inner column is provided on the inner wall of the plug end, a mounting plate is bolted on the upper part of the inner column, a shaft cylinder is provided on the upper part of the mounting plate, and a conductive groove is fixed on the bottom of the plug end.

[0010] In a preferred embodiment, a positioning shaft is installed inside the fixed end, wherein a nut is installed below the positioning shaft through the mounting plate, a sleeve is sleeved around the periphery of the positioning shaft, and a spring is sleeved around the periphery of the positioning shaft to act between the sleeve and the mounting plate. The use of the spring can keep the positioning shaft lifted up, and when the plug-in end is plugged into the charging compartment, an impact force will be generated. At this time, the fixed end will be slightly displaced downward under the action of the spring, thereby buffering and reducing the force generated during plugging.

[0011] In a preferred embodiment, a flat square cutout is provided at the bottom of the positioning shaft, a flat square groove is provided on the mounting plate to limit the flat square cutout, a semicircular head is provided at the head of the positioning shaft, and a semicircular groove is provided inside the fixed end to cooperate with the semicircular head, so that the maximum downward movement distance of the positioning shaft is limited by the semicircular head within the semicircular groove.

[0012] In a preferred embodiment, the semicircular head has symmetrical and detachable limit bolts installed on both sides, and the semicircular groove is provided with a stabilizing groove and the limit bolt to limit each other. The cooperation between the limit bolt and the stabilizing groove allows the fixed end and the positioning shaft to remain integrated without deviation, and the cooperation between the flat square groove and the flat square cutout can greatly improve the stability of the positioning shaft and the fixed end.

[0013] In a preferred embodiment, the outer wall of the plug end is symmetrically provided with side blocks that are inclined and reduced from top to bottom and cooperate with the slideway, and the outer wall of the plug end is also provided with a raised platform that cooperates with the limit groove. The unique positioning of the side blocks and the slideway can make it more convenient for users to align and plug in the charging bin, and it can also help the plug end to be stable in the charging bin.

[0014] In a preferred embodiment, the top of the fixed end is symmetrically provided with extension blocks. The distance formed between the extension blocks is fixed by nuts in a shape that matches the head of the electric vehicle, so that the joint assembly can be fixed on the electric vehicle.

[0015] The technical solution of the utility model has the following beneficial effects:

[0016] 1. The unique positioning of the side block and the slide can make it easier for users to align and plug it into the charging bin. It can also help stabilize the plug-in end inside the charging bin and prevent the problem of displacement inside the charging bin. The setting of the side block tilting from top to bottom can make the plug-in process between the plug-in end and the charging bin smoother.

[0017] 2. The cooperation between the limit bolt and the stabilizing groove makes the fixed end and the positioning shaft remain integrated without deviation. The cooperation between the flat square groove and the flat square cut can greatly improve the stability of the positioning shaft and the fixed end, so that the fixed end always maintains a horizontal position with the plug-in end, and ensures that the plug-in end will not deflect during the displacement process of plugging, so as to avoid affecting the plug-in charging. This device can stabilize the position of the plug-in end while maintaining a certain degree of flexibility, so that the plug-in charging is smooth and there will be no jamming. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.

[0019] Figure 1 It is a schematic diagram of the assembly structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the assembly structure of the utility model.

[0021] Figure 3 This is a schematic diagram of the structure of the joint assembly of the utility model.

[0022] Figure 4 This is a schematic diagram of the structure of the joint assembly of the utility model.

[0023] Figure 5 It is a schematic diagram of the exploded structure of the joint assembly of the utility model.

[0024] Figure 6 It is a schematic diagram of the fixed end structure of the utility model.

[0025] Figure 7 This is an internal cross-sectional view of the connector assembly of the present invention.

[0026] Figure 8 This is a structural schematic diagram of embodiment 4 of the present utility model.

[0027] Reference numerals: Charging assembly: 10, charging seat; 11, charging compartment; 12, slideway; 13, limiting groove; 14, conductive sheet;

[0028] Connector assembly: 15, plug-in end; 16, fixed end; 17, side block; 18, raised platform; 19, conductive groove; 20, inner column; 21, mounting plate; 22, shaft tube; 23, flat square groove; 24, nut; 25, positioning shaft; 26, flat square cutout; 27, semicircular head; 28, limit bolt; 29, sleeve; 30, spring; 31, semicircular groove; 32, stabilizing groove; 33, extension block; 34, baffle. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0030] Embodiment 1:

[0031] refer to Figure 1 and Figure 2 , a flexible charging connector mechanism for an electric vehicle charging station, comprising;

[0032] A charging component, wherein the charging component comprises a charging seat 10, wherein a charging compartment 11 is provided inside the charging seat 10, and the charging seat 10 is fixed in a charging base station, and the charging base station directly supplies power to the charging seat 10;

[0033] refer to Figure 1 and Figure 3 , the connector assembly is used to be plugged into the charging compartment 11 for charging. The connector assembly is divided into a plug-in end 15 and a fixed end 16. The plug-in end 15 is used to plug and match with the charging compartment 11, and the fixed end 16 is used to fix with the electric vehicle. The top of the fixed end 16 is symmetrically provided with extension blocks 33, and there is a distance between the extension blocks 33. The distance formed between the extension blocks 33 is stuck in a shape that matches it and is fixed by a nut. The matching shape is the head of the electric vehicle, so that the connector assembly will be fixed on the electric vehicle. The bottom of the charging compartment 11 is provided with a conductive sheet 14, and the bottom of the plug-in end 15 is fixed with a conductive groove 19.

[0034] In the above scheme, when the electric vehicle needs to be charged, the mobile electric vehicle will plug the plug-in terminal 15 into the charging compartment 11. After the plug-in is completed, the conductive groove 19 and the conductive sheet 14 correspond to each other to start power supply. Furthermore, the inner wall of the charging compartment 11 is symmetrically provided with a slideway 12, and the inner wall of the charging compartment 11 is also symmetrically provided with a limit groove 13. The outer wall of the plug-in terminal 15 is symmetrically provided with side blocks 17 that are inclined and reduced from top to bottom and cooperate with the slideway 12. The unique positioning of the side blocks 17 and the slideway 12 can make it more convenient for the user to align and plug in the charging compartment 11. At the same time, it can also help the plug-in terminal 15 to stabilize in the charging compartment 11 and prevent the problem of displacement in the charging compartment 11. The setting of the side blocks 17 that are inclined and reduced from top to bottom can make the plug-in process of the plug-in terminal 15 and the charging compartment 11 smoother.

[0035] Furthermore, the outer wall of the plug-in terminal 15 is also provided with a protruding platform 18 which cooperates with the limiting groove 13. The combination of the protruding platform 18 and the limiting groove 13 provides the maximum plug-in distance of the plug-in terminal 15, while further improving the stability of the plug-in terminal 15, and improving the electrical connection effect between the conductive groove 19 and the conductive sheet 14, so that the charging is stable and efficient.

[0036] refer to Figure 4-Figure 8 An inner column 20 is provided on the inner wall of the plug-in end 15, a mounting plate 21 is bolted on the upper part of the inner column 20, a shaft cylinder 22 is provided on the upper part of the mounting plate 21, a positioning shaft 25 is installed inside the fixed end 16, a nut 24 is installed below the positioning shaft 25 passing through the mounting plate 21, a sleeve 29 is sleeved on the outer periphery of the positioning shaft 25, and a spring 30 is also sleeved on the outer periphery of the positioning shaft 25 to act between the sleeve 29 and the mounting plate 21.

[0037] In the above scheme, the assembly between the plug-in end 15 and the fixed end 16 is as follows: first, the sleeve 29 is inserted into the outer periphery of the positioning shaft 25, and then the spring 30 is inserted, and the nut 24 is installed at the bottom of the mounting plate 21 below the positioning shaft 25. Then, the mounting plate 21 is bolted to the top of the inner column 20, and finally fixed to the electric vehicle head through the extension block 33. The use of the spring 30 can keep the positioning shaft 25 lifted up. When the plug-in end 15 is plugged into the charging compartment 11, an impact force will be generated. At this time, the fixed end 16 will be slightly displaced downward under the action of the spring 30, thereby buffering and reducing the force generated during plugging, effectively protecting the charging seat 10, and effectively improving the flexibility of the joint assembly under the action of the spring 30. At the same time, the service life of the plug-in end 15 and the fixed end 16 is also improved. There is a baffle 34 bolted to the fixed end 16 above the fixed end 16, which is used to seal one end of the fixed end 16 to prevent dust from entering the fixed end 16.

[0038] Further references Figure 4 , Figure 6 and Figure 7 A flat square cutout 26 is provided at the bottom of the positioning shaft 25, and a flat square groove 23 is provided on the mounting plate 21 to limit the flat square cutout 26. The cooperation between the flat square groove 23 and the flat square cutout 26 can prevent the positioning shaft 25 from rotating; a semicircular head 27 is provided at the head of the positioning shaft 25, and a semicircular groove 31 is provided inside the fixed end 16 to cooperate with the semicircular head 27, so that the maximum downward movement distance of the positioning shaft 25 is limited by the semicircular head 27 within the semicircular groove 31;

[0039] The limiting bolts 28 are symmetrically and detachably installed on both sides of the semicircular head 27. A stabilizing groove 32 is provided in the semicircular groove 31 to limit the limiting bolt 28 to each other. With the cooperation of the limiting bolt 28 and the stabilizing groove 32, the fixed end 16 and the positioning shaft 25 are kept as one without deviation. The cooperation of the flat square groove 23 and the flat square cutout 26 can greatly improve the stability of the positioning shaft 25 and the fixed end 16, so that the fixed end 16 always maintains a horizontal position with the plug-in end 15, and ensures that the plug-in end 15 will not deflect when the plug-in produces displacement, so as to avoid affecting the plug-in charging. The device can stabilize the position of the plug-in end 15 while maintaining a certain degree of flexibility, so that the plug-in charging is smooth and there will be no jamming.

[0040] It is worth noting that the maximum displacement distance of the plug-in end 15 will not cause the flat square groove 23 and the flat square cutout 26 to be separated from each other. During installation, the installation position of the nut 24 is adjusted to control the maximum displacement distance of the positioning shaft 25.

[0041] The specific implementation process of this embodiment is as follows:

[0042] When charging the electric vehicle, the mobile electric vehicle inserts the plug-in terminal 15 into the charging compartment 11. After the plug-in is completed, the conductive groove 19 and the conductive sheet 14 correspond to each other to start power supply. The unique positioning of the side block 17 and the slide 12 can make it more convenient for the user to align and plug in the charging compartment 11. At the same time, it can also help the plug-in terminal 15 to be stable in the charging compartment 11 to prevent the problem of displacement in the charging compartment 11.

[0043] The use of the spring 30 can keep the positioning shaft 25 lifted up. When the plug-in end 15 is plugged into the charging compartment 11, an impact force will be generated. At this time, the fixed end 16 will be slightly displaced downward under the action of the spring 30, thereby buffering and reducing the force generated during plugging to protect the charging base 10.

[0044] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Various modifications or equivalent substitutions may be made to the present invention within the essence and protection scope of the present invention. Such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.

[0045] In the description of the present utility model, it should be noted that the terms "inside", "front", "back", "left", "right" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the attached circle, or the positions or positional relationships in which the utility model product is usually placed when in use, and are only used to facilitate the description of the utility model and simplify the description, rather than indicating or implying that the device or element referred to must have a specific position, be constructed and operated in a specific position. Therefore, these terms indicating positions or positional relationships cannot be understood as limitations on the present utility model. In the description of the present utility model, it should be further explained that, unless otherwise clearly specified and limited. The terms "set" and "connect" should be understood in a broad sense. For example, these terms can indicate fixed connection, detachable connection or integral connection between elements; they can also indicate mechanical connection, electrical connection; they can also indicate direct connection or indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of these terms in the present utility model can be understood according to specific circumstances.

Claims

1. A flexible charging connector mechanism for an electric vehicle charging station, characterized in that: include; A charging assembly, wherein the charging assembly comprises a charging seat (10), wherein a charging compartment (11) is provided inside the charging seat (10), a conductive sheet (14) is provided at the bottom of the charging compartment (11), a slideway (12) is symmetrically provided on the inner wall of the charging compartment (11), and a limiting groove (13) is also symmetrically provided on the inner wall of the charging compartment (11); A connector assembly is used for plugging into a charging compartment (11) for charging, the connector assembly being divided into a plug end (15) and a fixed end (16), the plug end (15) being used for plugging and cooperating with the charging compartment (11), and the fixed end (16) being used for fixing to the electric vehicle.

2. A flexible charging connector mechanism for an electric vehicle charging station according to claim 1, characterized in that: An inner column (20) is provided on the inner wall of the plug end (15), a mounting plate (21) is bolted on the upper side of the inner column (20), a shaft cylinder (22) is provided on the upper side of the mounting plate (21), and a conductive groove (19) is fixed on the bottom of the plug end (15).

3. A flexible charging connector mechanism for an electric vehicle charging station according to claim 2, characterized in that: A positioning shaft (25) is installed inside the fixed end (16), wherein a nut (24) is installed below the positioning shaft (25) and passes through the mounting plate (21), a sleeve (29) is sleeved on the periphery of the positioning shaft (25), and a spring (30) is also sleeved on the periphery of the positioning shaft (25) to act between the sleeve (29) and the mounting plate (21).

4. A flexible charging connector mechanism for an electric vehicle charging station according to claim 3, characterized in that: The bottom of the positioning shaft (25) is provided with a flat square cutout (26), the mounting plate (21) is provided with a flat square groove (23) and the flat square cutout (26) are mutually limited, the head of the positioning shaft (25) is provided with a semicircular head (27), and the interior of the fixed end (16) is provided with a semicircular groove (31) and the semicircular head (27) is matched with each other.

5. A flexible charging connector mechanism for an electric vehicle charging station according to claim 4, characterized in that: The semicircular head (27) has limit bolts (28) symmetrically and detachably mounted on both sides thereof, and the semicircular groove (31) has a stabilizing groove (32) formed therein to limit the position of the limit bolts (28).

6. A flexible charging connector mechanism for an electric vehicle charging station according to claim 2, characterized in that: The outer wall of the plug end (15) is symmetrically provided with side blocks (17) that are inclined and reduced from top to bottom and cooperate with the slideway (12). The outer wall of the plug end (15) is also provided with a raised platform (18) that cooperates with the limit groove (13).

7. The flexible charging connector mechanism for an electric vehicle charging station according to claim 1, characterized in that: An extension block (33) is symmetrically arranged on the top of the fixed end (16).