Intelligent insole integrally-formed structure

Abstract

The utility model discloses an intelligent insole integrally-formed structure, which belongs to the technical field of shoemaking and comprises an insole body, a plurality of vibration units are packaged on the insole body, a functional module for controlling the vibration units is arranged at the heel of the insole body, and the insole body is manufactured into an integrated component and then integrally packaged at the heel of the insole body through a prefabricated TPU (thermoplastic polyurethane) base. The assembly with the massage function and the circuit control element are integrally packaged in the insole body; a battery and a main control board of the functional module are packaged into a whole through glue pouring in advance and then are integrally formed with other components through a mode of bonding a TPU base through TPU film bonding vacuumizing packaging glue and a silica gel pouring method, so that the packaging stability and the waterproof performance are further improved, and normal use of electrical components and circuits is protected; meanwhile, a user can conveniently take off the shoe to replace the shoe for use and charging; and the adopted silica gel is consistent with the insole body in softness and hardness, so that the foot feeling cannot be influenced due to non-uniform softness and hardness.

Description

Technical Field

[0001] The utility model discloses a shoe-making technology, in particular to an intelligent insole integrally formed structure. Background Art

[0002] Ordinary soles can no longer meet the needs of today's people. Since people lack exercise time during work and sit for long periods of time during work, their physical functions will be reduced and they will show signs of sub-health. Therefore, there are shoes that use vibration devices to massage the soles of the feet to relieve people's fatigue.

[0003] However, this type of shoes generally has a vibration device with an integrated power supply embedded in the sole. When the power is exhausted, the shoes need to be taken off and charged as a whole before the heating function can be used again. At this time, it is inconvenient to continue using the shoes, and the massage function can only be used on shoes with this device. Utility Model Content

[0004] The purpose of the utility model is to provide an intelligent insole integrally formed structure in order to solve the above-mentioned problem.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an intelligent insole one-piece molding structure, including an insole body, on which a plurality of vibration units are encapsulated, and the insole body is equipped with a functional module for controlling the vibration unit at the heel, and is made into an integrated component and then encapsulated at the heel of the insole body through a prefabricated TPU base, the functional module includes a protective box encapsulating a power supply and a main control board, a vibration motor and an independent board with a charging serial port and a switch, and an opening for accommodating the charging serial port is opened on the side of the TPU base.

[0006] By adopting the above technical solution, by encapsulating the power supply and main control board components in the functional module in a protective box and integrating the components on the insole body, it is convenient for users to split the insole body independently and install it on different shoes for massage, and it is also convenient for users to charge.

[0007] Preferably, the functional module is equipped with a remote controller for controlling the independent panel, and the remote controller can synchronously control the paired insole bodies to operate at the same frequency via Bluetooth.

[0008] By adopting the above technical solution, the paired insoles are synchronously controlled through Bluetooth to work at the same frequency, thereby improving the user experience.

[0009] Preferably, the vibration units are fixed on the insole body by glue potting.

[0010] By adopting the above technical solution, the glue-filling packaging method can achieve a waterproof function, preventing sweat and the like from invading the interior and affecting the normal use of electrical components.

[0011] Preferably, the functional module is packaged as a whole by laminating with a TPU film and vacuum-packing, and then the mold frame and the TPU base are glued and packaged.

[0012] By adopting the above technical solution, the functional module is encapsulated by TPU film and the TPU base is bonded with glue, which can improve the stability of the functional module after encapsulation and prevent shaking during use from affecting the normal use of electrical components and circuits.

[0013] Preferably, the insole body and the TPU base are integrally formed by a silicone injection method.

[0014] By adopting the above technical solution, the gap between the insole body and the TPU base can be closed through one-piece molding by silicone injection method, so that the fit and fixation are tighter to improve the packaging stability and waterproof performance, and the silicone used has the same hardness as the insole body and will not affect the foot feel due to uneven hardness.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] By integrating the components with massage function and circuit control elements into the insole body, the battery and main control board of the functional module are pre-packaged together by glue injection, and then integrated with other components by TPU film bonding, vacuum packaging, glue bonding, and silicone injection molding to further improve the packaging stability and waterproof performance, thereby protecting the normal use of electrical components and circuits. At the same time, it is convenient for users to take off and change shoes for use and charging. The silicone used has the same hardness as the insole body, which will not affect the foot feel due to uneven hardness. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is an appearance diagram of an integrated structure of a smart insole and a remote control;

[0018] Figure 2 This is an exploded view of the insole body and TPU base;

[0019] Figure 3 This is a back view of a one-piece structure of a smart insole;

[0020] Figure 4 This is a packaging demonstration diagram of a smart insole integrated molding structure;

[0021] Figure 5 This is a schematic diagram of the packaging of the TPU base;

[0022] Figure 6 This is a schematic diagram of the packaging of the functional module.

[0023] Figure numerals: 1. insole body; 2. TPU base; 3. vibration unit; 4. protection box; 5. vibration motor; 6. independent board. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0025] An intelligent insole integrally formed structure, such as Figure 1-Figure 5 As shown, it includes an insole body 1, on which a plurality of vibration units 3 are encapsulated, and a functional module for controlling the vibration unit 3 is provided at the heel of the insole body 1, and is made into an integrated component and then encapsulated at the heel of the insole body 1 through a prefabricated TPU base 2. The functional module includes a protective box 4 encapsulating a power supply and a main control board, a vibration motor 5, and an independent board 6 with a charging serial port and a switch, and an opening for accommodating the charging serial port is provided on the side of the TPU base 2.

[0026] like Figure 6 As shown, the functional module is equipped with a remote control for controlling the independent board 6, and the remote control can synchronously control the paired insole bodies 1 to work at the same frequency through Bluetooth. The switches on the remote control include a start switch for starting the remote control by pressing and holding for 2 seconds, and three gear switches for selecting the gear of the vibration working mode by lightly pressing. The remote control has an indicator light, which can flash red when the insole body 1 functional module is charged through the charging serial port external power supply, indicating that it is in the charging state, and the green light remains on when it is full; the red light remains on in the standby state, and the vibration working mode gear is indicated by the low-frequency or high-frequency flashing of the red light when the vibration working mode is in progress;

[0027] like Figure 6As shown, the functional module is vacuum-packaged together by bonding the TPU film, and is bonded and packaged with the mold frame and the TPU base 2 by glue. The battery and the main control board in the protection box 4 are pre-packaged by glue injection, and then the protection box 4 and the vibration motor 5 in the functional module are arranged and assembled and placed in the mold frame, and the TPU film is placed above the functional module. After being placed in the mold frame, it is sealed and preheated to soften the TPU film. The air in the sealed mold frame is extracted by a vacuum pump, and the softened TPU film is gradually adhered to and adsorbed on the functional module along with the mold frame, and is integrally formed after static cooling. Glue is pre-coated on the TPU base 2, and after the TPU base 2 is fixed by another set of mold frames, the functional module packaged as a whole by the TPU film is prevented from being fixed by glue at the pre-examined groove on the TPU base 2.

[0028] like Figure 4 As shown, the insole body 1 and the TPU base 2 are integrally formed by a silicone injection method, and the functional module and the TPU base 2 are bonded and fixed to form the insole body 1 at the heel. After being sent into a fixed mold, silicone is injected from the holes and grooves. The insole body 1 is left to stand and wait for the injected silicone to be cold-cut to complete the integrated packaging. The vibration unit 3 on the insole body 1 is also integrally packaged by laminating a TPU film and vacuuming. A wire is reserved on the inner side of the insole body 1 and extends from the lower end into the pre-installed position of the TPU base 2. The vibration unit 3 is integrally formed and packaged on the insole body 1 by the same silicone injection method.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An intelligent insole integrally formed structure, comprising an insole body (1), characterized in that: The insole body (1) is encapsulated with a plurality of vibration units (3); the insole body (1) is provided with a functional module for controlling the vibration unit (3) at the heel, and is made into an integrated component and then encapsulated at the heel of the insole body (1) through a prefabricated TPU base (2); the functional module comprises a protection box (4) encapsulating a power supply and a main control board, a vibration motor (5), and an independent board (6) with a charging serial port and a switch; and an opening for accommodating the charging serial port is provided on the side of the TPU base (2).

2. The one-piece smart insole structure according to claim 1, characterized in that: The functional module is equipped with a remote controller for controlling the independent board (6), and the remote controller can synchronously control the paired insole bodies (1) to operate at the same frequency via Bluetooth.

3. The one-piece smart insole structure according to claim 1, characterized in that: The vibration units (3) are fixed on the insole body (1) by means of glue potting and packaging.

4. The one-piece smart insole structure according to claim 1, characterized in that: The functional module is packaged as a whole by laminating with a TPU film and vacuuming, and is then packaged by gluing the mold frame and the TPU base (2).

5. The one-piece smart insole structure according to any one of claims 1 to 4, characterized in that: The insole body (1) and the TPU base (2) are integrally formed by a silicone injection method.

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