Efficient rubber auxiliary dispersing equipment
By designing a highly efficient rubber additive dispersion equipment driven by funnel, feed pipe and hydraulic rod, the problems of low additive dispersion efficiency and difficult to clean the stirring device in the existing equipment are solved, and efficient dispersion and stirring of the additives are achieved, and cleaning efficiency is improved.
Patent Information
- Application Number
- CN202420469293.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-12
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The existing rubber additive dispersion equipment is inefficient when dispersing the additive evenly into the rubber, and the agitator is not easy to clean, resulting in wasted time.
A high-efficiency rubber additive dispersion device is designed, using a funnel to input materials, and the material distribution pipe outputs the materials to different depths of the mixing barrel. The hydraulic rod is used to drive the fixed block to move up and down. The spray head rinses the mixing blade, rotating rod and scraper at high pressure to improve cleaning efficiency.
The efficient dispersion and stirring of additives are achieved, the stirring rate and cleaning efficiency are significantly improved, and the consumption of human resources is reduced.
Smart Images

Figure CN222550672U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a dispersing device, in particular to a high-efficiency rubber additive dispersing device. Background Art
[0002] Rubber additives are a series of chemicals added during the production and processing of natural rubber or synthetic rubber. Their main functions are to improve the processing properties of rubber materials, give the final product the specific properties required, and extend the service life of rubber products. These additives include but are not limited to vulcanizers, accelerators, antioxidants, softeners, fillers, colorants and antioxidants. Rubber additive dispersing equipment is a machine or equipment used to evenly disperse additives into a rubber matrix. These devices are crucial to ensuring the quality and performance of rubber products, because evenly dispersed additives can improve the processability and final use performance of the product. When the existing rubber additive dispersing equipment inputs additives into the rubber, it usually takes a lot of time to evenly disperse the additives into the rubber after placing the additives on the upper surface of the rubber, which greatly wastes time, and the stirring device in the equipment is not easy to clean after use, and it takes a lot of time. Therefore, the purpose of this utility model is to provide an efficient rubber additive dispersing equipment. Utility Model Content
[0003] The main purpose of the utility model is to provide a highly efficient rubber additive dispersing device to solve the problems in the related art that the additive cannot be dispersed efficiently and the stirring device is difficult to clean.
[0004] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a high-efficiency rubber additive dispersing equipment is provided, including a base, a plurality of bottom columns are fixedly arranged below the base, wheels are fixedly arranged at one end of the bottom columns, a fixed column is fixedly arranged at one end above the base, a movable column is arranged on the fixed column, a hanging plate is fixedly arranged at one end of the movable column, a stirring part is arranged below the hanging plate, a stirring barrel is arranged below the stirring part, and a cleaning part is arranged on one side of the stirring part.
[0005] Furthermore, the stirring part comprises a first fixed block, a cavity is defined in the first fixed block, a second power source is fixedly disposed in the cavity, and a cover is fixedly disposed at one end of an output shaft of the second power source.
[0006] Furthermore, a groove is provided on the lower surface of the cover, a first through hole is penetrated through the cover, a material delivery pipe is fixedly arranged in the first through hole, and a plurality of evenly arrayed material distribution pipes are fixedly arranged on the side wall of the material delivery pipe.
[0007] Furthermore, a second fixed block is fixedly provided at the center of the lower surface of the cover, a cavity is opened in the second fixed block, a third power source is fixedly provided in the cavity, a rotating rod is fixedly provided at one end of the output shaft of the third power source, and a plurality of stirring blades are provided on the rotating rod.
[0008] Furthermore, a funnel is fixedly provided at one end of the feeding pipe, a connecting rope is fixedly provided on the side wall of the funnel, a bucket cover is fixedly provided at one end of the connecting rope, and a scraper is fixedly provided on the lower surface of the cover.
[0009] Furthermore, the cleaning part comprises a third fixed block, a cavity is defined in the third fixed block, a fourth power source is fixedly disposed in the cavity, and a fourth fixed block is fixedly disposed at one end of a piston rod of the fourth power source.
[0010] Furthermore, a plurality of water spray heads are fixedly arranged on one side of the fourth fixed block, a connecting pipe is fixedly arranged on the fourth fixed block, and a water storage tank is fixedly arranged on one end of the connecting pipe.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] In the high-efficiency rubber additive dispersing equipment, a funnel is used to input materials into a mixing barrel, a material distribution pipe is used to output materials into materials of different depths in the mixing barrel, a fourth hydraulic rod is used to drive the fourth fixed block to move up and down, and water spray heads inclined at different angles are used to perform high-pressure washing on the mixing blades, rotating rods and scrapers, which greatly improves the cleaning efficiency and better fits the mixing blades at different angles to avoid residues caused by insufficient washing. A bucket cover is used to close the funnel to prevent impurities from entering the funnel, a connecting rope is used to connect the bucket cover and the funnel, and a scraper is used to rotate to scrape the materials on the side wall of the mixing barrel to make the mixing more uniform, thereby greatly improving the mixing rate and reducing the consumption of human resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the preferred embodiment of the utility model;
[0014] Figure 2 This is a schematic diagram of a cross-section structure of a preferred embodiment of the utility model;
[0015] Figure 3 It is a schematic diagram of the structure of a side view in a preferred embodiment of the utility model.
[0016] Illustration: 1. Base; 101. Bottom column; 102. Wheel; 103. Fixed column; 104. Moving column; 105. Hanging plate; 106. Mixing barrel; 107. First hydraulic rod; 108. Discharge pipe; 109. Liquid pump;
[0017] 2. First fixed block; 201. Second motor; 202. Cover; 203. Second fixed block; 204. Third motor; 205. Rotating rod; 206. Stirring blade; 207. Scraper; 208. Groove;
[0018] 3. Material delivery pipe; 301. Funnel; 302. Bucket cover; 303. Connecting rope; 304. Material distribution pipe;
[0019] 4. Third fixed block; 401. Fourth hydraulic rod; 402. Fourth fixed block; 403. Sprinkler head; 404. Connecting pipe; 405. Water tank. DETAILED DESCRIPTION
[0020] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0021] See also Figure 1-Figure 3 As shown, the purpose of this embodiment is to make the additives dispersed into the rubber more efficiently and quickly, and to make it more convenient to clean the stirring device. In view of this, a high-efficiency rubber additive dispersing device is provided, including a base 1, a plurality of bottom columns 101 are fixedly arranged below the base 1, a wheel 102 is fixedly arranged at one end of the bottom column 101, a fixed column 103 is fixedly arranged at one end above the base 1, a movable column 104 is arranged on the fixed column 103, a hanging plate 105 is fixedly arranged at one end of the movable column 104, a stirring part is arranged below the hanging plate 105, a stirring barrel 106 is arranged below the stirring part, and a cleaning part is arranged on one side of the stirring part. The base 1 is used to fix the bottom columns 101 and the wheels 102, the wheels 102 are used to move the equipment, the fixed columns 103 are used to fix the wheels 102 below the base 1, the hanging plate 105 is used to fix the stirring part and the cleaning part, the stirring barrel 106 is used to put materials into stirring, and the cleaning part is used to clean the stirring part after the operation is completed.
[0022] The stirring part includes a first fixed block 2, a cavity is formed in the first fixed block 2, a second power source is fixedly arranged in the cavity, and a cover 202 is fixedly arranged at one end of the output shaft of the second power source. The second power source in the first fixed block 2 is used to drive the cover 202 to rotate. The second power source in this embodiment preferably adopts a second motor 201, and one end of the output shaft of the second motor 201 drives the cover 202 to rotate, thereby driving the scraper 207 to rotate and scrape the material on the side wall of the stirring barrel 106 to better stir it more evenly.
[0023] A groove 208 is provided on the lower surface of the cover 202, a first through hole is provided through the cover 202, a material delivery pipe 3 is fixedly provided in the first through hole, a plurality of evenly arrayed material distribution pipes 304 are fixedly provided on the side wall of the material delivery pipe 3, a second fixed block 203 is fixedly provided at the center of the lower surface of the cover 202, a cavity is provided in the second fixed block 203, a third power source is fixedly provided in the cavity, a rotating rod 205 is fixedly provided at one end of the output shaft of the third power source, and a plurality of stirring blades 206 are provided on the rotating rod 205. The groove 208 on the cover 202 is used to be clamped on the upper end of the mixing barrel 106. The mixing barrel 106 and the lid 202 are made to fit more closely, the feed pipe 3 is used to input the material into the material in the mixing barrel 106, and the distribution pipe 304 on the side wall of the feed pipe 3 is used to better disperse the material in the feed pipe 3 to the material positions at different depths in the mixing barrel 106, so that the material can be mixed better and faster, and the third power source in the second fixed block 203 is used to drive the rotating rod 205 to rotate. The third power source in this embodiment preferably adopts the third motor 204, and one end of the output shaft of the third motor 204 drives the rotating rod 205 to rotate, and the rotating rod 205 drives the stirring blade 206 to rotate to stir the material.
[0024] A funnel 301 is fixedly provided at one end of the feeding pipe 3, a connecting rope 303 is fixedly provided on the side wall of the funnel 301, a bucket cover 302 is fixedly provided at one end of the connecting rope 303, and a scraper 207 is fixedly provided on the lower surface of the cover 202. The funnel 301 is used to receive materials so that the operator can put the materials into the funnel 301 and then output them from the material distribution pipe 304, the bucket cover 302 is used to close the funnel 301 to prevent impurities from entering the funnel 301, and the connecting rope 303 is used to connect the bucket cover 302 with the funnel 301.
[0025] The cleaning part includes a third fixed block 4, a cavity is provided in the third fixed block 4, a fourth power source is fixedly arranged in the cavity, and a fourth fixed block 402 is fixedly arranged at one end of the piston rod of the fourth power source. The fourth power source in the third fixed block 4 is used to drive the fourth fixed block 402 to move up and down. The fourth power source in this embodiment preferably adopts a fourth hydraulic rod 401, and one end of the piston rod of the fourth hydraulic rod 401 is fixedly connected to the fourth fixed block 402, so that the fourth fixed block 402 can move up and down to better rinse the stirring blade 206.
[0026] A plurality of water spray heads 403 are fixedly arranged on one side of the fourth fixed block 402, a connecting pipe 404 is fixedly arranged on the fourth fixed block 402, a water storage tank 405 is fixedly arranged at one end of the connecting pipe 404, and a booster pump is arranged in the water storage tank 405 for liquid pressurization. A plurality of water spray heads 403 are fixedly arranged on one side of the fourth fixed block 402 for high-pressure washing of the stirring blade 206, the rotating rod 205 and the scraper 207. The angles of the upper and lower rows of water spray heads 403 are different, so that the inclined surface of the inclined stirring blade 206 can be better cleaned, and the connecting pipe 404 can better input the water of the water storage tank 405 into the fourth fixed block 402.
[0027] When the utility model is used, the material is first input from the funnel 301 and then output from the material distribution pipe 304 to the material of different depths in the mixing barrel 106, and then the second motor 201 and the third motor 204 are started, the output shaft of the second motor 201 drives the cover 202 to rotate, the cover 202 drives the scraper 207 to rotate to scrape the material off the side wall of the mixing barrel 106, the third motor 204 drives the rotating rod 205 to rotate, the rotating rod 205 drives the stirring blade 206 to rotate to stir the material, and after the operation is completed, the product is discharged from the discharge pipe 108 at the lower end of the mixing barrel 106 106, start the first hydraulic rod 107 to drive the movable column 104 to move up and down, and then drive the first fixed block 2 and the cover 202 to move up and down, move the stirring blade 206 and the scraper 207 from the inside of the mixing barrel 106 to the outside of the barrel, start the second motor 201 to drive the cover 202, the stirring blade 206 and the scraper 207 to rotate, and then start the fourth hydraulic rod 401 to drive the fourth fixed block 402 to move up and down, and use the water spray head 403 to perform high-pressure washing on the stirring blade 206, the rotating rod 205 and the scraper 207, thereby greatly improving the cleaning efficiency.
[0028] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An efficient rubber additive dispersing device, comprising a base (1), characterized in that: A plurality of bottom columns (101) are fixedly arranged below the base (1), a wheel (102) is fixedly arranged at one end of the bottom column (101), a fixed column (103) is fixedly arranged at one end above the base (1), a movable column (104) is arranged on the fixed column (103), a hanging plate (105) is fixedly arranged at one end of the movable column (104), a stirring portion is arranged below the hanging plate (105), a stirring bucket (106) is arranged below the stirring portion, and a cleaning portion is arranged on one side of the stirring portion.
2. The high-efficiency rubber additive dispersing equipment according to claim 1, characterized in that: The stirring portion comprises a first fixed block (2), a cavity is provided in the first fixed block (2), a second power source is fixedly arranged in the cavity, and a cover (202) is fixedly arranged at one end of an output shaft of the second power source.
3. The high-efficiency rubber additive dispersing equipment according to claim 2, characterized in that: A groove (208) is provided on the lower surface of the cover (202), a first through hole is penetrated through the cover (202), a material delivery pipe (3) is fixedly arranged in the first through hole, and a plurality of evenly arrayed material distribution pipes (304) are fixedly arranged on the side wall of the material delivery pipe (3).
4. The high-efficiency rubber additive dispersing equipment according to claim 3 is characterized in that: A second fixed block (203) is fixedly arranged at the center of the lower surface of the cover (202), a cavity is opened in the second fixed block (203), a third power source is fixedly arranged in the cavity, a rotating rod (205) is fixedly arranged at one end of the output shaft of the third power source, and a plurality of stirring blades (206) are arranged on the rotating rod (205).
5. The high-efficiency rubber additive dispersing equipment according to claim 4, characterized in that: A funnel (301) is fixedly provided at one end of the conveying pipe (3), a connecting rope (303) is fixedly provided on the side wall of the funnel (301), a hopper cover (302) is fixedly provided at one end of the connecting rope (303), and a scraper (207) is fixedly provided on the lower surface of the cover (202).
6. The high-efficiency rubber additive dispersing equipment according to claim 5, characterized in that: The cleaning part comprises a third fixed block (4), a cavity is provided in the third fixed block (4), a fourth power source is fixedly arranged in the cavity, and a fourth fixed block (402) is fixedly arranged at one end of a piston rod of the fourth power source.
7. The high-efficiency rubber additive dispersing equipment according to claim 6, characterized in that: A plurality of water spray heads (403) are fixedly arranged on one side of the fourth fixed block (402), a connecting pipe (404) is fixedly arranged on the fourth fixed block (402), and a water storage tank (405) is fixedly arranged on one end of the connecting pipe (404).