Winding type ultrasonic atomization coating machine

By designing spraying, scraping and recycling mechanisms in a winding ultrasonic atomizing coating machine, the problem of paint flow and dripping is solved, effective recycling of paint and uniform coating of coils is achieved, and waste and pollution are reduced.

CN222551143UActive Publication Date: 2025-03-04ZHENGZHOU CHENGYUE SCI INSTR CO LTD
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Patent Information

Application Number
CN202420424075.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2025-03-04
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The existing winding ultrasonic atomizing coating machines lack the mechanism to collect too much paint in a centralized manner, causing the paint to drip along the surface of the coil, causing waste and environmental pollution.

Method used

A winding ultrasonic atomizing coating machine is designed, including a spraying mechanism, a scraping mechanism and a recycling mechanism. The spraying mechanism uses an ultrasonic nozzle to spray paint. The scraping mechanism controls the coating thickness through a scraper. The recycling mechanism collects too much paint through the aggregate box and the electric telescopic rod to prevent it from flowing.

Benefits of technology

Effectively prevent the paint from dripping, reduce waste and environmental pollution, and achieve uniform coating of coils and efficient recycling of coatings.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222551143U_ABST
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Abstract

The utility model relates to the technical field of winding type ultrasonic atomization coating machines, and discloses a winding type ultrasonic atomization coating machine which comprises a device frame, the device frame comprises a coating bottom plate, side plates are symmetrically connected to the two sides of the coating bottom plate, and a plurality of supporting legs are arranged at the bottoms of the side plates. A spraying mechanism, a scraping mechanism and a recycling mechanism are sequentially arranged on a support of a device frame, winding rollers are arranged on a winding mechanism of the device frame, and a coiled material is arranged between the two winding rollers; through cooperation of the spraying mechanism, the scraping mechanism and the recycling mechanism, spraying, coating thickness control and coating recycling work can be conducted on the coiled material, and waste and pollution caused by flowing and dripping of excessive coating are prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding type ultrasonic atomizing coating machines, in particular to a winding type ultrasonic atomizing coating machine. Background Art

[0002] The winding type ultrasonic atomizing coater is a special coating equipment, which combines the winding technology and the ultrasonic atomizing technology, and is mainly used for coating coils (such as films, cloths, etc.).

[0003] At present, some winding ultrasonic atomizing coating machines on the market lack a mechanism to collect excess paint in a centralized manner during coil coating. As a result, the excess paint sprayed on the coil surface may flow and drip along the coil surface due to gravity, which not only leads to a waste of paint, but also causes pollution to the surrounding environment.

[0004] So we proposed a winding type ultrasonic atomizing coating machine to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to solve the problem that some current winding type ultrasonic atomizing coating machines lack a mechanism for centrally collecting excess paint, resulting in the excess paint sprayed on the surface of the coil flowing and dripping along the surface of the coil due to gravity, which not only leads to a waste of paint, but also causes pollution to the surrounding environment.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a winding type ultrasonic atomizing coating machine, including a device frame, the device frame includes a coating base plate, side plates are symmetrically connected on both sides of the coating base plate, a plurality of supporting legs are arranged at the bottom of the side plates, and brackets are arranged on the side plates, and spraying mechanisms, scraping mechanisms, and recycling mechanisms are arranged on the brackets in sequence, winding mechanisms are symmetrically arranged at both ends of the device frame, winding mechanisms are each provided with a winding roller, a coil is arranged between the two winding rollers, U-shaped support rods are arranged on the two side plates near the two ends, an electric telescopic rod is arranged on the lower surface of the U-shaped support rod, a lower pressure roller is arranged at the bottom end of the electric telescopic rod, and a material unloading slot and an adaptation slot are opened on the coating base plate.

[0007] Furthermore, the spraying mechanism includes a mounting block, wherein both ends of the mounting block are symmetrically connected with a first L-shaped connecting rod fixed to the bracket, and a plurality of evenly distributed mounting grooves are opened on the mounting block, an ultrasonic nozzle is arranged in the mounting groove, and fixing bolts are arranged at positions corresponding to the mounting grooves on the side surfaces of the mounting block, and the ultrasonic nozzle is fixed in the mounting groove by fixing bolts.

[0008] Furthermore, the scraper mechanism includes a first mechanism box, the first mechanism box is symmetrically connected to a first connecting column fixed to the bracket, and a second mechanism box is arranged in the first mechanism box, limiting plates are symmetrically arranged on both sides of the second mechanism box, the inner side wall of the first mechanism box is symmetrically provided with limiting grooves slidably connected to the limiting plates, a mechanism spring is arranged between the lower surface of the limiting plate and the inner bottom wall of the limiting groove, a plurality of scraper knives are arranged in the second mechanism box, the scraper knife includes a clamping block slidably connected to the second mechanism box, the lower surface of the clamping block is connected to a knife plate, and the second mechanism box A threaded column is connected to the top thread, a first rotating pinching plate is connected to the top of the threaded column, and a rotating plate is connected to the bottom of the threaded column, a lower pressure plate is arranged in the second mechanism box, a rotating groove which is rotatably connected to the rotating plate is opened on the upper surface of the lower pressure plate, and the lower pressure plate is in contact with the clamping block, a digital micrometer is arranged on the upper surface of the first mechanism box, a measuring rod of the digital micrometer is in contact with the second mechanism box, both ends of the first mechanism box and the second mechanism box are arranged as open structures, the knife plate is located behind the unloading slot, and knife taking slots are opened at the positions of the two side plates corresponding to the knife plate.

[0009] Furthermore, the recovery mechanism includes a third mechanism box, which is symmetrically connected to a second connecting column fixed to the bracket, and a threaded rod is arranged in the third mechanism box, a worm gear is arranged at the center position of the threaded rod, and a worm matched with the worm gear is arranged in the third mechanism box, one end of the worm is connected to a second rotating pinching plate, and two symmetrical moving blocks are connected to the threaded rod, and a second L-shaped connecting rod is arranged at the bottom of each moving block, a clamping ring is arranged at one end of the second L-shaped connecting rod, and a material collection box is arranged on the clamping ring, and the material collection box is located below the unloading slot, and the second L-shaped connecting rod is matched with the matching slot.

[0010] Furthermore, the clamping ring includes a ring body, a plurality of mechanism cavities are opened around the ring body, a baffle is fixed in the mechanism cavity, a compression spring and a pull plate are arranged between the baffle and the inner end surface of the mechanism cavity, a side surface of the pull plate is connected to a clamping block, and the other side surface of the pull plate is connected to a pulling wire, an annular groove connected to the mechanism cavity is opened on the upper surface of the ring body, a rotating ring is rotatably connected in the annular groove, a plurality of evenly distributed pinching blocks are connected around the side of the rotating ring, one end of the pulling wire passes through the baffle and is connected to the rotating ring, a plurality of clamping grooves are opened around the outer surface of the aggregate box, and the clamping grooves are adapted to the clamping blocks.

[0011] Furthermore, the lower surface of the fixing block is configured as an arc-shaped structure.

[0012] Furthermore, a first thread and a second thread are symmetrically provided on the surface of the threaded rod, and a thread direction of the first thread is opposite to a thread direction of the second thread.

[0013] Furthermore, a drying box is arranged on the two side panels near the recovery mechanism, and the drying box comprises a box body, a plurality of evenly distributed electric heating rods are arranged in the box body, and a fan is arranged on the top of the box body.

[0014] The beneficial effects of the utility model are as follows: a spraying mechanism, a scraping mechanism, and a recycling mechanism are sequentially arranged on the bracket of the device frame, and a winding roller is arranged on the winding mechanism of the device frame, and a coil is arranged between the two coil rollers. The coil can be sprayed, the coating thickness can be controlled, and the coating can be recycled through the cooperation of the spraying mechanism, the scraping mechanism, and the recycling mechanism, thereby preventing waste and pollution caused by excessive coating flowing and dripping. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the winding type ultrasonic atomizing coating machine of the utility model;

[0016] Figure 2 It is a partial structural schematic diagram of the winding type ultrasonic atomizing coating machine of the utility model;

[0017] Figure 3 This utility model Figure 2 A magnified schematic diagram of the local structure A;

[0018] Figure 4 It is a schematic cross-sectional view of the winding type ultrasonic atomizing coating machine of the utility model;

[0019] Figure 5 This utility model Figure 4 A magnified schematic diagram of the local structure B;

[0020] Figure 6 It is a schematic diagram of the spraying mechanism of the winding type ultrasonic atomizing coating machine of the utility model;

[0021] Figure 7 It is a schematic diagram of the scraping mechanism of the winding type ultrasonic atomizing coating machine of the utility model;

[0022] Figure 8 This is a first structural schematic diagram of the recovery mechanism of the winding type ultrasonic atomizing coating machine of the utility model;

[0023] Fig. 9 This is a second structural schematic diagram of the recovery mechanism of the winding type ultrasonic atomizing coating machine of the utility model;

[0024] Fig.10 It is a schematic diagram of the cross-sectional structure of the recovery mechanism of the winding type ultrasonic atomizing coating machine of the utility model;

[0025] Fig.11 This utility model Fig.10 Enlarged schematic diagram of the local structure C.

[0026] The names corresponding to the marks in the figure are:

[0027] 1. Coating bottom plate; 101. Feeding slot; 102. Adapting slot; 103. Knife taking slot; 2. Side plate; 3. Support leg; 4. Bracket; 5. Winding mechanism; 6. Coil; 7. U-shaped support rod; 8. Electric telescopic rod; 9. Lower pressure roller; 10. Mounting block; 11. Mounting block; 12. Ultrasonic nozzle; 13. Fixing bolt; 14. First mechanism box; 141. Limiting groove; 15. First connecting column; 16. Second mechanism box; 17. Limiting plate; 18. Mechanism spring; 19. Scraper; 191. Block; 192. Knife plate; 20. Threaded column; 21. First rotating pinch plate; 22. Rotating Plate; 23, lower pressure plate; 24, digital micrometer; 25, third mechanism box; 26, second connecting column; 27, threaded rod; 271, first thread; 272, second thread; 28, worm gear; 29, worm; 30, second rotating pinch plate; 31, moving block; 32, second L-shaped connecting rod; 33, fixing ring; 331, ring body; 3311, mechanism cavity; 332, baffle; 333, compression spring; 334, pull plate; 335, fixing block; 336, pulling line; 337, rotating ring; 338, pinch block; 34, collection box; 35, drying box; 351, box body; 352, electric heating rod. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.

[0029] Embodiments of the present utility model:

[0030] Embodiment 1

[0031] like Figure 1-Figure 11As shown, the utility model provides a winding type ultrasonic atomizing coating machine, including a winding type ultrasonic atomizing coating machine, including a device frame, the device frame includes a coating bottom plate 1, the coating bottom plate 1 is symmetrically connected with side plates 2 on both sides, a plurality of supporting legs 3 are arranged at the bottom of the side plate 2, and a bracket 4 is arranged on the side plate 2, and a spraying mechanism, a scraping mechanism, and a recycling mechanism are arranged on the bracket 4 in sequence, and a winding mechanism 5 is symmetrically arranged at both ends of the device frame, and a winding roller is arranged on the winding mechanism 5, and a coil 6 is arranged between the two winding rollers, and U-shaped support rods 7 are arranged near the two ends on the two side plates 2, and the lower surface of the U-shaped support rod 7 is provided with an electric A movable telescopic rod 8, a lower pressure roller 9 is arranged at the bottom end of the electric telescopic rod 8, a material unloading slot 101 and an adapting slot 102 are provided on the coating bottom plate 1, and the spraying mechanism includes a mounting block 10, and the two ends of the mounting block 10 are symmetrically connected with a first L-shaped connecting rod 11 fixed to the bracket 4, and a plurality of evenly distributed mounting grooves are provided on the mounting block 10, and an ultrasonic nozzle 12 is arranged in the mounting groove, and fixing bolts 13 are arranged at positions corresponding to the mounting grooves on the sides of the mounting block 10, and the ultrasonic nozzle 12 is fixed in the mounting groove by the fixing bolts 13, and the number of ultrasonic nozzles 12 to be installed can be selected according to the actual size of the coil 6.

[0032] The scraper mechanism includes a first mechanism box 14, on which a first connecting column 15 fixed to the bracket 4 is symmetrically connected, and a second mechanism box 16 is arranged in the first mechanism box 14, and limiting plates 17 are symmetrically arranged on both sides of the second mechanism box 16, and the inner side wall of the first mechanism box 14 is symmetrically provided with limiting grooves 141 slidably connected to the limiting plates 17, and a mechanism spring 18 is arranged between the lower surface of the limiting plate 17 and the inner bottom wall of the limiting groove 141, and a plurality of scraper knives 19 are arranged in the second mechanism box 16, and the scraper knife 19 includes a clamping block 191 slidably connected to the second mechanism box 16, and a knife plate 192 is connected to the lower surface of the clamping block 191, and a threaded column 20 is threadedly connected to the top of the second mechanism box 16, and a first rotating pinching plate 21 is connected to the top of the threaded column 20, and a rotating plate 22 is connected to the bottom of the threaded column 20, and a plurality of scraper knives 19 are arranged in the second mechanism box 16. A lower pressure plate 23 is provided, and a rotating groove rotatably connected to the rotating plate 22 is provided on the upper surface of the lower pressure plate 23, and the lower pressure plate 23 is in contact with the block 191. A digital micrometer 24 is provided on the upper surface of the first mechanism box 14, and the measuring rod of the digital micrometer 24 is in contact with the second mechanism box 16. Both ends of the first mechanism box 14 and the second mechanism box 16 are set to open structures, and the knife plate 192 is located behind the unloading groove 101. The two side plates 2 are provided with knife taking grooves 103 at positions corresponding to the knife plate 192. The height of the scraper knife 19 can be adjusted by the cooperation of the digital micrometer 24, the second mechanism box 16, the limit plate 17 and the mechanism spring 18, so as to adjust the thickness of the coating film. According to actual needs, the number of scraper knives 19 can be increased or decreased by rotating the first rotating pinching plate 21 and the threaded column 20 and lifting the lower pressure plate 23.

[0033] The recovery mechanism includes a third mechanism box 25, on which a second connecting column 26 fixed to the bracket 4 is symmetrically connected, and a threaded rod 27 is arranged in the third mechanism box 25, and a first thread 271 and a second thread 272 are symmetrically opened on the surface of the threaded rod 27, and the thread direction of the first thread 271 is opposite to the thread direction of the second thread 272, and a worm gear 28 is arranged at the center of the threaded rod 27, and a worm 29 adapted to the worm gear 28 is arranged in the third mechanism box 25, and one end of the worm 29 is connected to a second rotating pinching plate 30, and two symmetrical moving blocks 31 are connected to the threaded rod 27, and the bottom of the moving blocks 31 is provided with a second L-shaped connecting rod 32, and the second A clamping ring 33 is provided at one end of the L-shaped connecting rod 32, and a collecting box 34 is provided on the clamping ring 33. The collecting box 34 is located below the unloading slot 101. The second L-shaped connecting rod 32 is adapted to the adapting slot 102. The two collecting boxes 34 can be adjusted by rotating the second rotating pinching plate 30 so that they are always below the two sides of the coil 6. During the movement of the coil 6, the spraying mechanism will spray the paint on the surface of the coil 6, and then the scraper 19 of the scraping mechanism will scrape the paint to control the thickness and flatness of the paint on the surface of the coil 6. Excessive paint will accumulate and flow to the coils 6 on both sides, and then fall into the collecting box 34 through the unloading slot 101 for collection.

[0034] Embodiment 2

[0035] like Figure 1-Figure 11As shown, on the basis of the first embodiment of the present invention: the fixing ring 33 includes a ring body 331, a plurality of mechanism cavities 3311 are opened around the ring body 331, a baffle 332 is fixed in the mechanism cavity 3311, a compression spring 333 and a pull plate 334 are arranged between the baffle 332 and the inner end surface of the mechanism cavity 3311, a side of the pull plate 334 is connected to a fixing block 335, and the other side of the pull plate 334 is connected to a pulling wire 336, an annular groove connected to the mechanism cavity 3311 is opened on the upper surface of the ring body 331, a rotating ring 337 is rotatably connected in the annular groove, a plurality of evenly distributed pinching blocks 338 are connected around the side of the rotating ring 337, one end of the pulling wire 336 passes through the baffle 332 and is connected to the rotating ring 337, a plurality of fixing grooves are opened around the outer surface of the collecting box 34, and the fixing The groove is adapted to the fixing block 335, and the fixing block 335 can be pulled out of the fixing groove by rotating the rotating ring 337 through the pulling line 336 to release the fixing, and the collection box 34 can be removed to process the paint inside it. The lower surface of the fixing block 335 is set to an arc structure. Through such a setting, when installing the collection box 34, it is only necessary to press the collection box 34 upward to quickly fix and install it, which is simple and convenient. A drying box 35 is set near the recovery mechanism on the two side panels 2. The drying box 35 includes a box body 351, and a plurality of evenly distributed electric heating rods 352 are set in the box body 351, and a fan 353 is set on the top of the box body 351. Through such a setting, the hot air can be blown to the surface of the coil 6 through the cooperation of the fan 353 and the electric heating rod 352 to dry the paint.

Claims

1. A winding type ultrasonic atomizing coating machine, comprising a device frame, characterized in that: The device frame comprises a coating base plate (1), the coating base plate (1) is symmetrically connected to side plates (2) on both sides, a plurality of supporting legs (3) are arranged at the bottom of the side plates (2), and a bracket (4) is arranged on the side plates (2), and a spraying mechanism, a scraping mechanism, and a recycling mechanism are arranged on the bracket (4) in sequence, and a winding mechanism (5) is symmetrically arranged at both ends of the device frame, and a winding roller is arranged on the winding mechanism (5), and a coil (6) is arranged between the two winding rollers, and U-shaped support rods (7) are arranged near the two ends of the two side plates (2), and an electric telescopic rod (8) is arranged on the lower surface of the U-shaped support rod (7), and a lower pressure roller (9) is arranged at the bottom end of the electric telescopic rod (8), and a material unloading slot (101) and an adapting slot (102) are opened on the coating base plate (1).

2. A winding type ultrasonic atomizing coater according to claim 1, characterized in that: The spraying mechanism comprises a mounting block (10), wherein two ends of the mounting block (10) are symmetrically connected to a first L-shaped connecting rod (11) fixed to a bracket (4), and the mounting block (10) is provided with a plurality of evenly distributed mounting grooves, wherein an ultrasonic nozzle (12) is arranged in the mounting groove, and fixing bolts (13) are arranged at positions corresponding to the mounting grooves on the side surfaces of the mounting block (10), and the ultrasonic nozzle (12) is fixed in the mounting groove by the fixing bolts (13).

3. A winding type ultrasonic atomizing coater according to claim 1, characterized in that: The scraper mechanism comprises a first mechanism box (14), the first mechanism box (14) is symmetrically connected to a first connecting column (15) fixed to the bracket (4), and a second mechanism box (16) is arranged in the first mechanism box (14), and limiting plates (17) are symmetrically arranged on both sides of the second mechanism box (16), and the inner side wall of the first mechanism box (14) is symmetrically provided with limiting grooves (141) slidably connected to the limiting plates (17), and a mechanism spring (18) is arranged between the lower surface of the limiting plate (17) and the inner bottom wall of the limiting groove (141), and a plurality of scraper knives (19) are arranged in the second mechanism box (16), and the scraper knives (19) include a clamping block (191) slidably connected to the second mechanism box (16), and the lower surface of the clamping block (191) is connected to a knife plate (192), and the top of the second mechanism box (16) A threaded column (20) is threadedly connected, the top of the threaded column (20) is connected to a first rotating pinching plate (21), and the bottom of the threaded column (20) is connected to a rotating plate (22). A lower pressure plate (23) is arranged in the second mechanism box (16), and a rotating groove rotatably connected to the rotating plate (22) is opened on the upper surface of the lower pressure plate (23), and the lower pressure plate (23) is in contact with the block (191). A digital micrometer (24) is arranged on the upper surface of the first mechanism box (14), and the measuring rod of the digital micrometer (24) is in contact with the second mechanism box (16). Both ends of the first mechanism box (14) and the second mechanism box (16) are arranged as open structures. The knife plate (192) is located behind the unloading slot (101), and knife removal slots (103) are opened at positions of the two side plates (2) corresponding to the knife plate (192).

4. A winding type ultrasonic atomizing coater according to claim 1, characterized in that: The recovery mechanism comprises a third mechanism box (25), the third mechanism box (25) is symmetrically connected to a second connection column (26) fixed to the bracket (4), a threaded rod (27) is arranged in the third mechanism box (25), a worm wheel (28) is arranged at the center of the threaded rod (27), a worm (29) matched with the worm wheel (28) is arranged in the third mechanism box (25), and one end of the worm (29) is connected to a second rotating pinching plate (3 0), the threaded rod (27) is connected to two symmetrical moving blocks (31), the bottom of each moving block (31) is provided with a second L-shaped connecting rod (32), one end of the second L-shaped connecting rod (32) is provided with a clamping ring (33), a material collection box (34) is provided on the clamping ring (33), the material collection box (34) is located below the material discharge slot (101), and the second L-shaped connecting rod (32) is adapted to the adapting slot (102).

5. A winding type ultrasonic atomizing coating machine according to claim 4, characterized in that: The clamping ring (33) comprises a ring body (331), a plurality of mechanism cavities (3311) are arranged around the ring body (331), a baffle (332) is fixed in the mechanism cavity (3311), a compression spring (333) and a pull plate (334) are arranged between the baffle (332) and the inner end surface of the mechanism cavity (3311), a clamping block (335) is connected to one side of the pull plate (334), and a pulling wire (336) is connected to the other side of the pull plate (334). The upper surface of the ring body (331) is provided with an annular groove connected to the mechanism cavity (3311), a rotating ring (337) is rotatably connected in the annular groove, and the side of the rotating ring (337) is surrounded by a plurality of evenly distributed pinching blocks (338), one end of the pulling wire (336) passes through the baffle (332) and is connected to the rotating ring (337), and a plurality of fixing grooves are formed on the outer surface of the collecting box (34), and the fixing grooves are adapted to the fixing blocks (335).

6. A winding type ultrasonic atomizing coater according to claim 5, characterized in that: The lower surface of the fixing block (335) is configured as an arc-shaped structure.

7. A winding type ultrasonic atomizing coating machine according to claim 4, characterized in that: The surface of the threaded rod (27) is symmetrically provided with a first thread (271) and a second thread (272), and the thread direction of the first thread (271) is opposite to the thread direction of the second thread (272).

8. A winding type ultrasonic atomizing coating machine according to claim 1, characterized in that: A drying box (35) is arranged on the two side panels (2) near the recovery mechanism. The drying box (35) comprises a box body (351). A plurality of evenly distributed electric heating rods (352) are arranged inside the box body (351), and a fan (353) is arranged on the top of the box body (351).