Dust removal equipment for maltodextrin production
By setting up a discharge port and a stop plate at the right end of the screen basket of the dust removal equipment for maltodextrin production, and lifting the screen basket with a lifting carrier, the problems of inconvenience in collecting raw materials and affecting production efficiency are solved, and a more efficient raw material discharge process is achieved.
Patent Information
- Application Number
- CN202421093681.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the cleaning and dust removal process of existing maltodextrin production, the collection of raw materials is inconvenient and affects production efficiency.
A dust removal equipment for maltodextrin production is designed. By setting a discharge port at the right end of the screen basket and inserting and installing a retaining plate in the discharge port, the screen basket is lifted to a position that is flat with the guide bucket. The retaining plate transfers raw materials to the guide bucket for unloading, omitting the step of separating the filter structure from the treatment box.
It realizes convenient collection and rapid reset of raw materials, improves production efficiency and makes use more convenient.
Smart Images

Figure CN222551521U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of maltodextrin production equipment, and specifically relates to dust removal equipment for maltodextrin production. Background Art
[0002] In the production process of maltodextrin, the raw malt needs to be cleaned. The main reason is to remove impurities and dirt: malt may be contaminated by soil, dust, insects and other impurities during planting, harvesting and storage. Through cleaning, these impurities and dirt can be effectively removed to ensure the hygiene, safety and quality of the product.
[0003] After searching, it is found that there is an authorized patent in the prior art, the patent publication number is: CN211412944U, and the patent name is: A dust removal device for the production of insoluble maltodextrin, which is provided with a freely lifting supporting frame to carry the malt extract production and processing raw materials, so that the raw materials are immersed in water for cleaning, and the mixed dust is effectively removed. However, since the filter plate and the supporting frame are installed in a snap-fit manner, after the raw materials are deashed, the filter plate needs to be taken out together with the raw materials, and the raw materials need to be poured out for collection, which makes the raw materials inconvenient to collect. After collecting the raw materials, it is not convenient to quickly reset the filter plate, which affects the overall production efficiency and is quite inconvenient to use. For this reason, a dust removal device for maltodextrin production is provided to solve the above technical problems. Utility Model Content
[0004] In view of the dust removal device for producing insoluble maltodextrin in the prior art, there are problems such as inconvenience in collecting raw materials and affecting production efficiency during the process of cleaning and dusting the raw materials. The utility model provides a dust removal device for producing maltodextrin, which sets a discharge port at the right end of the screen basket and inserts and installs a baffle plate in the discharge port. After cleaning the dust off the maltodextrin raw materials, the lifting carrier can be used to lift them to a position level with the guide hopper. After the baffle plate is pulled out, the maltodextrin raw materials in the screen basket are transferred to the guide hopper for unloading. The unloading process omits the step of separating the filtering structure from the processing box, which is not only more convenient to use, but also improves work efficiency, effectively solving the problem of inconvenience in collecting raw materials and affecting production efficiency during the process of cleaning and dusting the raw materials in the prior art dust removal device for producing insoluble maltodextrin. The specific technical scheme is as follows:
[0005] A dust removal device for maltodextrin production comprises a processing box, a lifting carrier is movably installed in the processing box, a screen basket for containing maltodextrin raw materials is installed in the lifting carrier, a discharge port is provided at the right end of the screen basket, slots are symmetrically provided in the discharge port, a baffle plate for sealing the discharge port is inserted and installed between two slots, and a guide hopper is fixedly installed at the right end of the processing box.
[0006] In the above technical solution, two U-shaped limit blocks are symmetrically fixedly installed on the front and rear surfaces of the processing box, the lifting carrier includes a C-shaped bracket, the C-shaped bracket is located in the processing box, the screen basket is installed in the C-shaped bracket, and inverted J-shaped rods are fixedly installed at the four corners of the upper surface of the C-shaped bracket. The inverted J-shaped rods are slidably connected to the corresponding U-shaped limit blocks, a fixing plate is fixedly installed between the lower surfaces of the four inverted J-shaped rods, and a hydraulic telescopic column is fixedly installed between the upper surface of the fixing plate and the lower surface of the processing box.
[0007] In the above technical solution, the front and rear surfaces of the right end of the screen basket are fixedly installed with adapter shafts, and the adapter shafts are rotatably connected to the right end of the C-shaped bracket. The left end of the screen basket is fixedly installed with a strap, and the strap is placed on the upper surface of the C-shaped bracket.
[0008] In the above technical solution, a water inlet connecting pipe is fixedly installed on the rear surface of the processing box, and a drain pipe with a valve is fixedly installed on the front surface of the processing box.
[0009] In the above technical solution, a handle is fixedly mounted on the upper surface of the buttress.
[0010] In the above technical solution, the right surface of the screen basket is in contact with the inner wall of the processing box.
[0011] Compared with the prior art, the dust removal equipment for maltodextrin production of the utility model has the following beneficial effects:
[0012] 1. The utility model sets a discharge port at the right end of the screen basket, and inserts and installs a baffle plate in the discharge port. After cleaning the dust off the maltodextrin raw material, the lifting carrier can be used to lift it to a position level with the guide hopper. After the baffle plate is pulled out, the maltodextrin raw material in the screen basket is sent to the guide hopper for unloading by using the baffle plate. The unloading process omits the step of separating the filtering structure from the processing box, which is not only more convenient to use, but also can improve work efficiency.
[0013] Second, the utility model rotatably connects the right end of the screen basket with the C-shaped bracket by means of a transfer shaft. After the processing box has been used for a period of time, the screen basket can be turned over and lifted with the transfer shaft as the axis, so as to clean the settled dust in the processing box. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a schematic diagram of the structure of the utility model when discharging materials.
[0016] Figure 3 This is a schematic diagram of the lifting carrier structure of the utility model.
[0017] Figure 4 This is a schematic diagram of the screen basket structure of the utility model.
[0018] Figure 5 It is a schematic diagram of the top structure of the utility model.
[0019] Figure 1-5 Among them: 1. Processing box; 11. Water inlet connecting pipe; 12. Drain pipe with valve; 13. U-shaped limit block; 14. Guide hopper; 2. Lifting carrier; 21. C-shaped bracket; 22. Inverted J-shaped rod; 23. Fixed plate; 24. Hydraulic telescopic rod; 3. Screen basket; 31. Discharge port; 311. Slot; 32. Baffle plate; 33. Lap board; 4. Adapter shaft. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-Figure 5 , the utility model provides a technical solution:
[0022] A dust removal device for maltodextrin production, comprising a processing box 1, a lifting carrier 2 is movably installed in the processing box 1, a screen basket 3 for containing maltodextrin raw materials is installed in the lifting carrier 2, a discharge port 31 is opened at the right end of the screen basket 3, slots 311 are symmetrically opened in the discharge port 31, a blocking plate 32 for blocking the discharge port 31 is inserted and installed between the two slots 311, a guide hopper 14 is fixedly installed at the right end of the processing box 1, a water inlet connecting pipe 11 is fixedly installed on the rear surface of the processing box 1, and a drain pipe 12 with a valve is fixedly installed on the front surface of the processing box 1;
[0023] Before use, connect the water inlet connection pipe 11 to the external water supply equipment, and use the external water supply equipment to inject gas-purified water into the processing box 1. When injecting water, make the water level higher than the position of the sieve basket 3. When using, combine Figure 1As shown, the maltodextrin raw material that needs to be deashed is put into the screen basket 3, and then the lifting carrier 2 is used to drive the screen basket 3 to sink into the processing box 1 for soaking and deashing. The lifting carrier 2 can also be used to drive the screen basket 3 to move up and down in a cycle, and repeatedly rinse it in water to achieve a better deashing effect. After the deashing is completed, the lifting carrier 2 is used to drive the screen basket 3 to move up to a position level with the guide hopper 14. After that, the maltodextrin raw material collection vehicle is placed at the unloading end of the guide hopper 14. Finally, the baffle plate 32 is pulled out, and the malt paste with deashing in the screen basket 3 is removed by the baffle plate 32. The refined raw material is sent to the guide hopper 14, and the guide hopper 14 is used to guide the maltodextrin raw material into the collection vehicle for collection. When it is used next time, the baffle plate 32 is reinserted between the two slots 311 to seal the discharge port 31 for use. When the water in the treatment box 1 needs to be replaced, the valved drain pipe 12 can be opened to drain the dirty water in the treatment box 1, and the treatment box 1 can be refilled with water. Compared with the prior art, the entire unloading process omits the step of separating the filtering structure from the treatment box, which is not only more convenient to use, but also can improve work efficiency.
[0024] It should be noted that two U-shaped limit blocks 13 are symmetrically fixedly installed on the front and rear surfaces of the processing box 1, and the lifting carrier 2 includes a C-shaped bracket 21, the C-shaped bracket 21 is located in the processing box 1, and the screen basket 3 is installed in the C-shaped bracket 21. Inverted J-shaped rods 22 are fixedly installed at the four corners of the upper surface of the C-shaped bracket 21, and the inverted J-shaped rods 22 are slidingly connected to the corresponding U-shaped limit blocks 13. A fixed plate 23 is fixedly installed between the lower surfaces of the four inverted J-shaped rods 22, and a hydraulic telescopic column 24 is fixedly installed between the upper surface of the fixed plate 23 and the lower surface of the processing box 1. The hydraulic telescopic column 24 can use the fixed plate 23 and the inverted J-shaped rod 22 to drive the C-shaped bracket 21 to move up and down in the processing box 1, thereby driving the screen basket 3 to move up and down, thereby realizing the soaking and deashing or brushing and dusting of the maltodextrin raw material in the screen basket 3.
[0025] In addition, in order to facilitate the cleaning of the ash and soil deposited in the processing box 1, Figure 3 and Figure 4 As shown, the front and rear surfaces of the right end of the screen basket 3 are fixedly installed with a transfer shaft 4, and the transfer shaft 4 is rotatably connected to the right end of the C-type bracket 21. The left end of the screen basket 3 is fixedly installed with a strap 33, and the strap 33 is placed on the upper surface of the C-type bracket 21. A handle is fixedly installed on the upper surface of the strap 33. When cleaning the settled dust at the bottom of the inner cavity of the processing box 1, the handle can be used to drive the screen frame 3 to flip around the transfer shaft 4 as the axis, so as to facilitate the cleaning of the dust in the processing box 1 through the C-type bracket 21.
[0026] Finally, during unloading, in order to ensure that the maltodextrin raw material will fall into the processing box 1, when designing and installing the screen frame 3, it is necessary to fit the right surface of the screen basket 3 with the inner wall of the processing box 1. In this way, it can be ensured that the screen basket 3 can be seamlessly connected with the left end of the guide hopper 14 during unloading, thereby preventing the maltodextrin raw material from falling into the processing box 1.
Claims
1. A dust removal device for maltodextrin production, comprising a treatment box (1), characterized in that: A lifting carrier (2) is movably installed in the processing box (1), a screen basket (3) for containing maltodextrin raw materials is installed in the lifting carrier (2), a discharge port (31) is provided at the right end of the screen basket (3), slots (311) are symmetrically provided in the discharge port (31), a blocking plate (32) for blocking the discharge port (31) is inserted and installed between the two slots (311), and a guide hopper (14) is fixedly installed at the right end of the processing box (1).
2. A dust removal device for maltodextrin production according to claim 1, characterized in that: Two U-shaped limit blocks (13) are symmetrically fixedly installed on the front and rear surfaces of the processing box (1); the lifting carrier (2) comprises a C-shaped bracket (21); the C-shaped bracket (21) is located in the processing box (1); the screen basket (3) is installed in the C-shaped bracket (21); inverted J-shaped rods (22) are fixedly installed at the four corners of the upper surface of the C-shaped bracket (21); the inverted J-shaped rods (22) are slidably connected to the corresponding U-shaped limit blocks (13); a fixed plate (23) is fixedly installed between the lower surfaces of the four inverted J-shaped rods (22); and a hydraulic telescopic column (24) is fixedly installed between the upper surface of the fixed plate (23) and the lower surface of the processing box (1).
3. A dust removal device for maltodextrin production according to claim 2, characterized in that: The front and rear surfaces of the right end of the sieve basket (3) are fixedly mounted with adapter shafts (4), and the adapter shafts (4) are rotatably connected to the right end of the C-shaped bracket (21). The left end of the sieve basket (3) is fixedly mounted with a strap (33), and the strap (33) is mounted on the upper surface of the C-shaped bracket (21).
4. A dust removal device for maltodextrin production according to claim 3, characterized in that: A water inlet connection pipe (11) is fixedly mounted on the rear surface of the treatment box (1), and a drain pipe (12) with a valve is fixedly mounted on the front surface of the treatment box (1).
5. A dust removal device for maltodextrin production according to claim 3, characterized in that: A handle is fixedly mounted on the upper surface of the buttress plate (33).
6. A dust removal device for maltodextrin production according to claim 3, characterized in that: The right surface of the screen basket (3) is in contact with the inner wall of the processing box (1).
Citation Information
Patent Citations
Dust removal device for producing insoluble maltodextrin
CN211412944U