Copper wire coiling machine
By designing an efficient ring collection mechanism in the copper wire coil machine, the shutdown and replacement problem caused by a single inclined rod full copper coil is solved, and efficient collection and ring efficiency of copper coils are improved.
Patent Information
- Application Number
- CN202421175879.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-28
AI Technical Summary
During the copper coil collection process of existing copper wire coil machines, a single inclined rod is likely to be filled with the copper coil, which requires workers to replace the inclined rod, and the shutdown and replacement affects work efficiency.
A copper wire coiling machine is designed, including a coil collecting mechanism. This mechanism drives the collection connecting rod and the collection drive rack to move by cutting the cylinder piston rod, and drives the collection drive gear and transmission ratchet to rotate, realizing the rotation of the collection rod and efficient collection of the copper coil.
Through an efficient collection mechanism, the number of copper coils is increased, the idle time of the ringing machine is reduced, the efficiency of copper wires is improved, and the production efficiency of copper wires is ensured.
Smart Images

Figure CN222552029U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of copper wire processing equipment, and more specifically, particularly relates to a copper wire looping machine. Background Art
[0002] When processing copper rings, the copper wire needs to be looped. The existing looping machine is generally used for operation. When looping the copper wire, the copper wire is passed through the guide wheel of the looping machine to realize the looping of the copper wire. After the copper wire is looped, the cutting knife is driven by the cylinder to cut the copper wire, and the cut copper ring falls onto the collecting inclined rod.
[0003] The existing application number is: CN201811436149.9. The present invention discloses an automatic iron wire looping welding machine, which relates to the field of welding machinery, including: a conveying mechanism, a coiling mechanism, a clamping mechanism, and a cutting mechanism; the conveying mechanism and the coiling mechanism are arranged on a vertical plate in sequence; the clamping mechanism includes a support plate, a mounting seat, an upper conductive clamping assembly, a lower conductive clamping assembly, a horizontal push mechanism, and an up-and-down push mechanism; the support plate is arranged on one side of the vertical plate, the mounting seat is fixed on the support plate, the up-and-down push mechanism is arranged on the mounting seat, the upper conductive clamping assembly is electrically connected to one output end of the welding power supply, and the lower conductive clamping assembly is electrically connected to the other output end of the welding power supply; the horizontal push mechanism pushes the upper conductive clamping assembly and the lower conductive clamping assembly to move forward and backward to clamp the iron ring, and the up-and-down push mechanism pushes the upper conductive clamping assembly to move up and down, so that the two ends of the iron ring are contacted and welded. It replaces the traditional process, reduces the workload, and improves the efficiency.
[0004] Based on the above, in order to facilitate the collection of copper coils, an inclined rod is generally set in front of the circle making machine. After the copper coils are cut, they will fall onto the inclined rod for collection. However, with the setting of a single inclined rod, the inclined rod will soon be filled with copper coils, requiring workers to replace the inclined rod. The circle making machine needs to be shut down when replacing the inclined rod, which affects the working efficiency of the circle making machine. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a copper wire looping machine to solve the problem that in order to facilitate the collection of copper coils, an inclined rod is generally set in front of the looping machine. After the copper coils are cut, they will fall onto the inclined rod for collection. However, with the setting of a single inclined rod, the inclined rod will soon be filled with copper coils, which requires workers to replace the inclined rod. When replacing the inclined rod, the looping machine needs to be shut down, which affects the working efficiency of the looping machine.
[0006] The purpose and effect of the copper wire looping machine of the utility model are achieved by the following specific technical means:
[0007] A copper wire looping machine comprises a looping machine body, a control box, a cutting cylinder, a looping guide wheel, a collecting and fixing box, a looping protection mechanism and a looping collection mechanism;
[0008] The control box is fixedly connected to the upper right end of the circle making machine body;
[0009] The cutting cylinder is fixedly connected to the front left side of the circle making machine body, and the right end of the piston rod of the cutting cylinder is fixedly connected to the cutting knife structure;
[0010] The circle making guide wheels are provided in multiple groups, and the multiple groups of circle making guide wheels are rotatably connected to the front end of the circle making machine body respectively;
[0011] The collecting and fixing box is fixedly connected to the front of the circle making machine body, and a slide groove structure is arranged on the left side of the rear end of the collecting and fixing box;
[0012] The looping protection mechanism is arranged above the front end of the looping machine body;
[0013] The looping collection mechanism is arranged inside the collection fixing box.
[0014] Furthermore, the looping protection mechanism includes: a protection support frame, a protection baffle and a protection return spring;
[0015] The protective support frames are provided with two groups in total, and the two groups of protective support frames are respectively fixedly connected to the front of the circle making machine body;
[0016] The protective baffle is rotatably connected to the inner sides of the two sets of protective support frames, and the protective baffle is an L-shaped plate structure;
[0017] The protective reset spring is a right-angle spring structure, and the protective reset spring is fixedly connected to the left side of the rotating shaft of the protective baffle.
[0018] Further, the looping collection mechanism includes: a collection drive rack, a collection connecting rod and a collection drive gear;
[0019] The collection drive rack is slidably connected to the interior of the collection fixed box;
[0020] The collecting connecting rod is slidably connected to the inside of the slide slot of the collecting fixed box, the rear end of the collecting connecting rod is fixedly connected to the piston rod of the cutting cylinder, and the front end of the collecting connecting rod is fixedly connected to the collecting driving rack;
[0021] The collection driving gear is rotatably connected to the interior of the collection fixing box.
[0022] Furthermore, the looping collection mechanism also includes: a collection transmission ratchet;
[0023] The collection transmission ratchet is rotatably connected to the interior of the collection fixing box, and the collection transmission ratchet is coaxially fixedly connected to the rear end of the collection driving gear.
[0024] Furthermore, the looping collection mechanism also includes: a collection drive pin and a collection drive groove wheel;
[0025] The collection drive pin is rotatably connected to the interior of the collection fixed box, and the collection drive pin is coaxially fixedly connected to the front end of the collection transmission ratchet;
[0026] The collection drive groove wheel is rotatably connected to the interior of the collection fixed box, and the collection drive groove wheel and the collection drive pin together form a groove wheel structure.
[0027] Furthermore, the circle collection mechanism also includes: a collection drive disk, a collection rod and a collection gear rod;
[0028] The collecting drive disk is rotatably connected to the front end of the collecting fixed box, and the collecting drive disk is coaxially fixedly connected to the rear end of the collecting drive groove wheel;
[0029] The collecting rods are provided with four groups in total, and the four groups of collecting rods are respectively fixedly connected to the rear end centrifugal position of the collecting driving disk;
[0030] The collecting gear rods are provided with four groups in total, and the four groups of collecting gear rods are respectively fixedly connected to the outer peripheral rear ends of the collecting rods.
[0031] Compared with the prior art, the utility model has the following beneficial effects:
[0032] The utility model provides a looping protection mechanism, and when the copper wire is looped, the protection baffle plate protects the looping area under the action of the protection reset spring, avoiding the copper wire rebounding to injure the worker, and improving the safety of the entire looping machine.
[0033] The utility model sets a looping and collecting mechanism. When the piston rod of the cutting cylinder moves to the left, the piston rod of the cutting cylinder moves to the left, driving the collecting connecting rod to move to the left. The collecting connecting rod moves to the left, driving the collecting driving rack to move to the left. The collecting driving rack moves to the left, driving the collecting driving gear to rotate. At this time, the collecting driving ratchet is in a mating state. The rotation of the collecting driving gear drives the collection driving ratchet to rotate. The rotation of the collecting driving ratchet drives the collection driving pin to rotate. The rotation of the collecting driving pin drives the collection driving groove wheel to rotate. The rotation of the collecting driving groove wheel drives the collection driving disk to rotate. The rotation of the collecting driving disk drives the collection rod to rotate. At this time, the rotation of the collecting rod is realized, the collection quantity of the copper coil is increased, the collection of the copper coil is convenient, the idle time of the looping machine is reduced, the looping efficiency of the copper wire is improved, and the production efficiency of the copper wire is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0035] Figure 2 It is a schematic diagram of the protective baffle structure of the utility model.
[0036] Figure 3 It is a structural schematic diagram of the circle protection mechanism of the utility model.
[0037] Figure 4 It is a structural schematic diagram of the circle collecting mechanism of the utility model.
[0038] Figure 5 It is a schematic diagram of the collection transmission ratchet structure of the utility model.
[0039] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0040] 1. Circle making machine body; 101. Protection support frame; 102. Protection baffle; 103. Protection reset spring; 2. Control box; 3. Cut-off cylinder; 4. Circle making guide wheel; 5. Collection fixing box; 501. Collection drive rack; 502. Collection connecting rod; 503. Collection drive gear; 504. Collection transmission ratchet; 505. Collection drive pin; 506. Collection drive groove wheel; 507. Collection drive disk; 508. Collection rod; 509. Collection gear lever. DETAILED DESCRIPTION
[0041] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.
[0042] Embodiment 1:
[0043] As attached Figure 1 To Attachment Figure 4 As shown:
[0044] The utility model provides a copper wire looping machine, comprising a looping machine body 1, a control box 2, a cutting cylinder 3, a looping guide wheel 4, a collecting and fixing box 5 and a looping protection mechanism;
[0045] The control box 2 is fixedly connected to the upper right end of the circle making machine body 1;
[0046] The cutting cylinder 3 is fixedly connected to the front left side of the ring making machine body 1, and the right end of the piston rod of the cutting cylinder 3 is fixedly connected with a cutting knife structure;
[0047] There are multiple sets of circle making guide wheels 4, and the multiple sets of circle making guide wheels 4 are rotatably connected to the front end of the circle making machine body 1;
[0048] The collecting and fixing box 5 is fixedly connected to the front of the loop making machine body 1, and a chute structure is arranged on the left side of the rear end of the collecting and fixing box 5;
[0049] The circle making protection mechanism is arranged above the front end of the circle making machine body 1.
[0050] The loop protection mechanism includes: a protection support frame 101, a protection baffle 102 and a protection return spring 103;
[0051] There are two sets of protective support frames 101, and the two sets of protective support frames 101 are respectively fixedly connected to the front of the circle making machine body 1;
[0052] The protective baffle 102 is rotatably connected to the inner sides of the two sets of protective support frames 101, and the protective baffle 102 is an L-shaped plate structure;
[0053] The protection return spring 103 is a right-angle spring structure, and the protection return spring 103 is fixedly connected to the left side of the rotating shaft of the protection baffle 102 .
[0054] During use, when the copper wire is looped, the protective baffle 102 protects the looping area under the action of the protective reset spring 103, avoiding the copper wire rebounding and injuring workers, and improving the safety of the entire looping machine.
[0055] Embodiment 2:
[0056] The utility model provides a copper wire looping machine, based on the first embodiment, as Figures 1 to 5 As shown, it also includes a circle collecting mechanism, which is arranged inside the collecting fixed box 5.
[0057] The circle collection mechanism includes: a collection drive rack 501, a collection connecting rod 502, a collection drive gear 503, a collection drive ratchet 504, a collection drive pin 505, a collection drive groove wheel 506, a collection drive disk 507, a collection rod 508 and a collection gear lever 509;
[0058] The collection drive rack 501 is slidably connected to the interior of the collection fixed box 5;
[0059] The collecting connecting rod 502 is slidably connected to the inside of the slide groove of the collecting fixed box 5, the rear end of the collecting connecting rod 502 is fixedly connected to the piston rod of the cutting cylinder 3, and the front end of the collecting connecting rod 502 is fixedly connected to the collecting driving rack 501;
[0060] The collection driving gear 503 is rotatably connected to the interior of the collection fixing box 5;
[0061] The collection transmission ratchet 504 is rotatably connected to the interior of the collection fixed box 5, and the collection transmission ratchet 504 is coaxially fixedly connected to the rear end of the collection driving gear 503;
[0062] The collection drive pin 505 is rotatably connected to the interior of the collection fixed box 5, and the collection drive pin 505 is coaxially fixedly connected to the front end of the collection transmission ratchet 504;
[0063] The collection drive groove wheel 506 is rotatably connected to the inside of the collection fixed box 5, and the collection drive groove wheel 506 and the collection drive pin 505 together form a groove wheel structure;
[0064] The collection drive disk 507 is rotatably connected to the front end of the collection fixed box 5, and the collection drive disk 507 is coaxially fixedly connected to the rear end of the collection drive groove wheel 506;
[0065] There are four groups of collecting rods 508, and the four groups of collecting rods 508 are respectively fixedly connected to the rear end centrifugal position of the collecting driving disk 507;
[0066] There are four groups of collecting levers 509 in total, and the four groups of collecting levers 509 are fixedly connected to the outer periphery rear ends of the collecting levers 508 respectively.
[0067] In use, when the copper wire is circled, the cutting cylinder 3 is opened, and the piston rod of the cutting cylinder 3 moves to the right to cut the copper wire that has been circled. At the same time, the piston rod of the cutting cylinder 3 moves to the right to drive the collecting connecting rod 502 to move to the right, and the collecting connecting rod 502 moves to the right to drive the collecting driving rack 501 to move to the right, and the collecting driving rack 501 moves to the right to drive the collecting driving gear 503 to rotate. At this time, the collecting driving ratchet 504 is in a non-cooperative state. When the piston rod of the cutting cylinder 3 moves to the left, the piston rod of the cutting cylinder 3 moves to the left to drive the collecting connecting rod 502 to move to the left, and the collecting connecting rod 502 moves to the left to drive The collection drive rack 501 moves to the left, and the collection drive rack 501 moves to the left, driving the collection drive gear 503 to rotate. At this time, the collection drive ratchet 504 is in a mating state, and the collection drive gear 503 rotates to drive the collection drive ratchet 504 to rotate. The collection drive ratchet 504 rotates to drive the collection drive pin 505 to rotate. The collection drive pin 505 rotates to drive the collection drive groove wheel 506 to rotate. The collection drive groove wheel 506 rotates to drive the collection drive disk 507 to rotate. The collection drive disk 507 rotates to drive the collection rod 508 to rotate. At this time, the rotation of the collection rod 508 is realized, the collection quantity of the copper coil is increased, and the collection of the copper coil is convenient.
Claims
1. A copper wire looping machine, comprising a looping machine body (1), a control box (2), a cut-off cylinder (3), a looping guide wheel (4), a collecting and fixing box (5), a looping protection mechanism and a looping collection mechanism; characterized in that: The control box (2) is fixedly connected to the upper right end of the circle making machine body (1); the cut-off cylinder (3) is fixedly connected to the front left side of the circle making machine body (1), and the right end of the piston rod of the cut-off cylinder (3) is fixedly connected to a cutting knife structure; the circle making guide wheels (4) are provided in multiple groups, and the multiple groups of circle making guide wheels (4) are rotatably connected to the front end of the circle making machine body (1); the collecting fixed box (5) is fixedly connected to the front of the circle making machine body (1), and a slide groove structure is provided on the left side of the rear end of the collecting fixed box (5); the circle making protection mechanism is provided above the front end of the circle making machine body (1); and the circle making collection mechanism is provided inside the collecting fixed box (5).
2. A copper wire looping machine as claimed in claim 1, characterized in that: The circle-making protection mechanism comprises: a protection support frame (101), a protection baffle (102) and a protection reset spring (103); the protection support frame (101) is provided with two groups, and the two groups of protection support frames (101) are respectively fixedly connected to the front of the circle-making machine body (1); the protection baffle (102) is rotatably connected to the inner side of the two groups of protection support frames (101), and the protection baffle (102) is an L-shaped plate structure; the protection reset spring (103) is a right-angle spring structure, and the protection reset spring (103) is fixedly connected to the left side of the rotating shaft of the protection baffle (102).
3. A copper wire looping machine as claimed in claim 1, characterized in that: The circle collection mechanism comprises: a collection drive rack (501), a collection connecting rod (502) and a collection drive gear (503); the collection drive rack (501) is slidably connected to the inside of the collection fixed box (5); the collection connecting rod (502) is slidably connected to the inside of the slide groove of the collection fixed box (5), the rear end of the collection connecting rod (502) is fixedly connected to the piston rod of the cutting cylinder (3), and the front end of the collection connecting rod (502) is fixedly connected to the collection drive rack (501); the collection drive gear (503) is rotatably connected to the inside of the collection fixed box (5).
4. A copper wire looping machine as claimed in claim 3, characterized in that: The circle collection mechanism also includes: a collection transmission ratchet (504); the collection transmission ratchet (504) is rotatably connected to the inside of the collection fixing box (5), and the collection transmission ratchet (504) is coaxially fixedly connected to the rear end of the collection driving gear (503).
5. A copper wire looping machine as claimed in claim 4, characterized in that: The circle collection mechanism further comprises: a collection drive pin (505) and a collection drive groove wheel (506); the collection drive pin (505) is rotatably connected to the inside of the collection fixed box (5), and the collection drive pin (505) is coaxially fixedly connected to the front end of the collection transmission ratchet (504); the collection drive groove wheel (506) is rotatably connected to the inside of the collection fixed box (5), and the collection drive groove wheel (506) and the collection drive pin (505) together form a groove wheel structure.
6. A copper wire looping machine as claimed in claim 5, characterized in that: The circling collection mechanism further comprises: a collection drive disk (507), a collection rod (508) and a collection gear rod (509); the collection drive disk (507) is rotatably connected to the front end of the collection fixed box (5), and the collection drive disk (507) is coaxially fixedly connected to the rear end of the collection drive groove wheel (506); the collection rods (508) are arranged in four groups, and the four groups of collection rods (508) are respectively fixedly connected to the rear end centrifugal position of the collection drive disk (507); the collection gear rods (509) are arranged in four groups, and the four groups of collection gear rods (509) are respectively fixedly connected to the outer peripheral rear end of the collection rods (508).
Citation Information
Patent Citations
Automatic wire coiling and welding machine
CN109531169B