Die-casting die of multifunctional reusable aluminum alloy filtering base

Abstract

The utility model discloses a die-casting die of a multifunctional reusable aluminum alloy filtering base. The die-casting die comprises a fixed die assembly, a movable die assembly and a sliding block core-pulling assembly. The fixed mold assembly comprises a fixed mold frame, a water collecting seat I, an upper loose core, a water collecting seat II, a fixed seat, a sprue bush and a fixed mold core; the movable mold assembly comprises a movable mold frame, a movable mold core, a water collecting seat, an air flow cone, an ejector pin structure, a mold frame, an exhaust plate I and an exhaust plate II; the sliding block loose core assembly comprises an oil cylinder, an oil cylinder bracket, a loose core guide block and a sliding block loose core; a space formed between the fixed mold core and the movable mold core is used for placing an aluminum alloy filtering base; the upper end of the aluminum alloy filtering base is connected with a sliding block loose core; and the product runner is divided into two sections which are connected with the large circle position of the aluminum alloy filtering base. The die structure disclosed by the utility model is suitable for die-casting forming and demolding of a large-circle structural part, and the production efficiency and the product quality are greatly improved.

Description

Technical Field

[0001] The utility model relates to a die-casting die of a multifunctional and reusable aluminum alloy filter base, belonging to the technical field of aluminum alloy die-casting dies. Background Art

[0002] The current global warming has led to increasingly severe environmental problems. The filter bases used in traditional fuel vehicles are made of cast iron, which cannot be recycled or decomposed, further exacerbating the increasingly severe environmental pollution. As the global commercial vehicle market continues to increase, new aluminum alloy materials are needed to replace existing plastic materials. The service life is much longer than that of plastic materials, and the cost of recycling and reusing is low, which will naturally reduce the pollution of non-recyclable plastics to the environment.

[0003] In the development of traditional aluminum alloy filter base pressure casting, since the thinnest wall thickness of the product is less than 5mm, the product size is 116mm in length, 94.2mm in width, and 125.5mm in height. There is a risk of shrinkage holes in the large circle of the product on the traditional die-casting mold. The failure to accurately control the pressure of the die-casting process can easily lead to air entanglement, poor product forming, shrinkage holes, etc., resulting in a series of quality instabilities. Utility Model Content

[0004] In view of the problems existing in the above-mentioned prior art, the utility model provides a multifunctional and reusable die-casting mold of an aluminum alloy filter base, thereby solving the above-mentioned technical problems.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is: a multifunctional and reusable die-casting mold of an aluminum alloy filter base, including a fixed mold assembly, a movable mold assembly and a slider core-pulling assembly;

[0006] The fixed mold assembly includes a fixed mold frame, a water collecting seat 1, an upper core pull, a water collecting seat 2, a fixed seat, a gate sleeve and a fixed mold core; the fixed mold core is fixed to the fixed mold frame; the gate sleeve is fastened to the fixed mold frame by screws; the water collecting seat 1 and the water collecting seat 2 are fixed to one side of the fixed mold frame by screws; the upper core pull is fixed to the fixed mold frame by screws, and the upper core pull is located between the water collecting seat 1 and the water collecting seat 2; the fixed seat is fixed to one side of the fixed mold frame by screws;

[0007] The movable mold assembly includes a movable mold frame, a movable mold core, a water collecting seat, a wind flow cone, an ejector structure and a mold frame, an exhaust plate 1 and an exhaust plate 2; the ejector structure includes an ejector and an ejector plate; the movable mold core and the diverter cone are screwed to the movable mold frame; the ejector passes through the movable mold core to fix the ejector plate; the ejector structure is fixed to the mold frame by screws; the exhaust plate 1 and the exhaust plate 2 are fixed to the top of the movable mold frame by screws;

[0008] The slider core pulling assembly includes a cylinder, a cylinder bracket, a core pulling guide block and a slider core pulling; the slider core pulling is fixedly connected to the cylinder by screws; the cylinder is fixedly connected to the cylinder bracket; the slider core pulling assembly is fixed as a whole at the front door position of the movable mold assembly;

[0009] The space formed between the fixed mold core and the movable mold core is used to place the aluminum alloy filter base; the upper end of the aluminum alloy filter base is connected to the slider core; the product flow channel is divided into two sections and connected to the large circle position of the aluminum alloy filter base.

[0010] The beneficial effects of the utility model are as follows: the structure can accurately control the mass density of the product at the inner gate position by arranging multiple flow channels at the large circle connecting end position, thereby enabling the product to be quickly formed after die-casting filling, thereby solving the quality problem caused by air entrainment during the production process. The mold structure of the utility model is suitable for die-casting and demolding of large circle structural parts, which greatly improves production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the runner arrangement structure of the utility model;

[0012] Figure 2 This is a schematic diagram of the fixed mold assembly structure of the utility model;

[0013] Figure 3 It is a schematic diagram of the movable mold assembly and the slider core pulling structure of the utility model.

[0014] In the figure: 1. fixed mold assembly, 11. fixed mold frame, 12. water collecting seat 1, 13. upper core pulling, 14. water collecting seat 2, 15. fixed seat, 16. gate sleeve, 17. fixed mold core, 2. movable mold assembly, 21. movable mold frame, 22. movable mold core, 23. water collecting seat, 24. airflow cone, 25. ejector structure, 26. mold frame, 27. exhaust plate 1, 28. exhaust plate 2, 3. slider core pulling assembly, 31. oil cylinder, 32. oil cylinder bracket, 33. core pulling guide block, 34. slider core pulling, 31. slider core pulling, 41. filter base, 42. flow channel. DETAILED DESCRIPTION

[0015] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the scope of the utility model.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by technicians in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0017] like Figure 2 and Figure 3 As shown, a multifunctional and reusable die-casting mold of an aluminum alloy filter base includes a fixed mold assembly 1, a movable mold assembly 2, and a slider core-pulling assembly 3;

[0018] The fixed mold assembly 1 includes a fixed mold frame 11, a water collecting seat 12, an upper core pull 13, a water collecting seat 2 14, a fixed seat 15, a gate sleeve 16 and a fixed mold core 17; the fixed mold core 17 is fixed on the fixed mold frame 11; the gate sleeve 16 is fastened to the fixed mold frame 11 by screws; the water collecting seat 12 and the water collecting seat 2 14 are fixed to one side of the fixed mold frame 11 by screws; the upper core pull 13 is fixed to the fixed mold frame 11 by screws, and the upper core pull 13 is located between the water collecting seat 12 and the water collecting seat 2 14; the fixed seat 15 is fixed to one side of the fixed mold frame 11 by screws;

[0019] The movable mold assembly 2 includes a movable mold frame 21, a movable mold core 22, a water collecting seat 23, a wind flow cone 24, an ejector structure 25 and a mold frame 26, an exhaust plate 1 27 and an exhaust plate 28; the ejector structure 25 includes an ejector and an ejector plate; the movable mold core 22 and the diverter cone 24 are screwed to the movable mold frame 21; the ejector passes through the movable mold core 22 to fix the ejector plate 25; the ejector structure 25 is fixed to the mold frame 26 by screws; the exhaust plate 1 27 and the exhaust plate 28 are fixed to the top of the movable mold frame 21 by screws;

[0020] The slider core-pulling assembly 3 includes a cylinder 31, a cylinder bracket 32, a core-pulling guide block 33 and a slider core-pulling 34; the slider core-pulling 34 is fixedly connected to the cylinder 31 by screws; the cylinder 31 is fixedly connected to the cylinder bracket 32; the slider core-pulling assembly 3 is fixed as a whole at the front door position of the movable mold assembly 2;

[0021] The space formed between the fixed mold core 17 and the movable mold core 22 is used to place the aluminum alloy filter base 41; the upper end of the aluminum alloy filter base 41 is connected to the slider core 34; the product flow channel 42 is connected to the large circle position of the aluminum alloy filter base 41 in two sections.

[0022] Reference Figure 1The working principle is as follows: a heat preservation furnace is arranged beside the die-casting equipment, molten aluminum is injected into the space formed between the movable mold core 22 and the fixed mold core 17 through the shape of the runner 42 of the fixed mold core through the gate sleeve, and the product is quickly formed under the high pressure of the mold, so that the product reduces the problems of shrinkage holes, air entrainment and poor molding caused by unreasonable runner structure.

[0023] This product is relatively large in size, with the maximum length reaching 116mm, width 94.2mm and height 125.5mm. The conventional runner arrangement is far away from the thin-wall position, and two runners are arranged in the large circle position of the product to connect. Finally, the runner is opened on the fixed mold core, and the molten aluminum passes through the runner to quickly form the product.

[0024] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A multifunctional and reusable die-casting mold for an aluminum alloy filter base, characterized in that: It comprises a fixed mold assembly (1), a movable mold assembly (2) and a slider core-pulling assembly (3); The fixed mold assembly (1) comprises a fixed mold frame (11), a water collecting seat 1 (12), an upper core puller (13), a water collecting seat 2 (14), a fixed seat (15), a sprue sleeve (16) and a fixed mold core (17); the fixed mold core (17) is fixed to the fixed mold frame (11); the sprue sleeve (16) is fastened to the fixed mold frame (11) by screws; the water collecting seat 1 (12) and the water collecting seat 2 (14) are fixed to one side of the fixed mold frame (11) by screws; the upper core puller (13) is fixed to the fixed mold frame (11) by screws, and the upper core puller (13) is located between the water collecting seat 1 (12) and the water collecting seat 2 (14); the fixed seat (15) is fixed to one side of the fixed mold frame (11) by screws; The movable mold assembly (2) comprises a movable mold frame (21), a movable mold core (22), a water collecting seat (23), a diverter cone (24), an ejector structure (25), a mold frame (26), an exhaust plate 1 (27) and an exhaust plate 2 (28); the ejector structure (25) comprises an ejector and an ejector plate; the movable mold core (22) and the diverter cone (24) are screwed to the movable mold frame (21); the ejector passes through the movable mold core (22) to fix the ejector plate; the ejector structure (25) is fixed to the mold frame (26) by screws; the exhaust plate 1 (27) and the exhaust plate 2 (28) are fixed to the top of the movable mold frame (21) by screws; The slider core puller assembly (3) comprises an oil cylinder (31), an oil cylinder bracket (32), a core puller guide block (33) and a slider core puller (34); the slider core puller (34) is fixedly connected to the oil cylinder (31) by screws; the oil cylinder (31) is fixedly connected to the oil cylinder bracket (32); the slider core puller assembly (3) is fixed as a whole at the front door position of the movable mold assembly (2); The space formed between the fixed mold core (17) and the movable mold core (22) is used to place the aluminum alloy filter base (41); the upper end of the aluminum alloy filter base (41) is connected to the slider core (34); the product flow channel (42) is divided into two sections and connected to the large circle position of the aluminum alloy filter base (41).

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