Roll adjusting mechanism for roll grinder

By designing a roll adjustment mechanism using laser positioning technology on the roll grinder, the problem of low roll height adjustment efficiency in the prior art is solved, rapid adjustment of roll height and tight fixation of roll height are achieved, and grinding processing efficiency is improved.

CN222553006UActive Publication Date: 2025-03-04SHANDONG HONGWANG INDUSTRY CO LTD
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Patent Information

Application Number
CN202420553114.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-20
Publication Date
2025-03-04
Estimated Expiration
2034-03-20

AI Technical Summary

Technical Problem

When existing roll grinders process rolls of different diameters, they can adjust the roll height through manual observation and repeated comparison, which is low efficiency, resulting in inconvenient roll grinding.

Method used

A roll adjustment mechanism is designed, using laser positioning technology to achieve rapid adjustment of the roll height and top-tight fixation through the combination of sleeve rod, telescopic rod, electric push rod and laser lamp.

Benefits of technology

The laser positioning technology enables rapid adjustment of the roll height, which improves the fixing efficiency of the roll on the grinder, and facilitates efficient grinding and processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The roller adjusting mechanism comprises a bottom plate, two supporting shells are symmetrically installed on the two sides of the upper end of the bottom plate, a loop bar is installed on one side wall of each supporting shell, a telescopic rod is installed in each loop bar, a second electric push rod is installed between each telescopic rod and the corresponding loop bar, and the second electric push rod is connected with the corresponding loop bar. A first electric push rod is mounted on one side of the upper end of the telescopic rod, and a telescopic part of the first electric push rod is connected with a mounting plate of an inverted-T-shaped structure. The adjusting mechanism has the beneficial effects that through the design of the sleeve rod, the telescopic rod, the first electric push rod, the second electric push rod, the mounting plate and the laser lamp, the adjusting mechanism can achieve rapid adjustment of the height of a roller in a bidirectional laser positioning mode in the use process, and it is ensured that the roller can be rapidly jacked and fixed when fixed on a roller grinding machine; and the roller can be conveniently and efficiently ground and machined.
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Description

Technical Field

[0001] The utility model relates to the technical field of roll grinders, in particular to a roll adjusting mechanism for a roll grinder. Background Art

[0002] The roll grinder is a metal cutting machine tool, which consists of a bed, a headstock, a tailstock, a bracket, a longitudinal and transverse slide, a grinding head, a measuring frame and an electrical numerical control system. It is divided into five subsystems: a bearing system, a drive system, a grinding system, a measuring system and a control system. The workpiece is supported by the headstock, the tailstock and the bracket, and is driven to rotate by the headstock. The numerical control system controls the machine tool to perform multi-axis compound motion according to the mathematical model of the roller surface generatrix, and realizes the grinding of the roller surface metal by the grinding wheel during the motion process. The online measurement system feeds back the measurement data to the grinder control system in real time, and the control system performs closed-loop control on the machine tool, thereby completing the precision machining of the workpiece.

[0003] When processing rolls of different diameters, the current roll grinder first places the roll to be processed on a support seat in a hoisting manner, and then repeatedly lifts and lowers the roll for comparison to ensure that the center holes at both ends of the roll are aligned and fixed with the top shaft on the roll grinder. Although the roll can be tightened and fixed under the above adjustment method, the height adjustment of the roll is achieved through manual visual observation and repeated comparison, which makes the height adjustment efficiency of the roll relatively low, and is not conducive to efficient grinding of the roll. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] The technical problem to be solved by the utility model is to provide a roller adjustment mechanism for a roller grinder which can realize rapid adjustment of the roller height by means of laser positioning and facilitate rapid tightening and grinding of the roller in response to the current status of the prior art.

[0006] (II) Technical solution

[0007] The utility model is achieved through the following technical scheme: the utility model proposes a roller adjustment mechanism for a roller grinder, comprising a base plate, two support shells are symmetrically installed on both sides of the upper end of the base plate, a sleeve rod is installed on one side wall of each support shell, a telescopic rod is installed in the sleeve rod, an electric push rod 2 is installed between the telescopic rod and the sleeve rod, an electric push rod 1 is installed on one side of the upper end of the telescopic rod, the telescopic part of the electric push rod 1 is connected to a mounting plate with an inverted T-shaped structure, and two laser lamps are symmetrically installed in the middle of the two side walls of the mounting plate.

[0008] Furthermore, each of the support shells is an upper open structure, and two electric hydraulic rods are symmetrically installed in each of the support shells. The telescopic parts of the two electric hydraulic rods are connected to a support seat, and a placement groove for supporting the rolling roller is opened in the middle of the upper end of the support seat.

[0009] By adopting the above technical solution, the electric hydraulic rod is mainly used to realize automatic adjustment of the height of the support seat, and the support seat is mainly used to realize convenient placement of the roller to be ground.

[0010] Furthermore, support rollers are installed at equal intervals in the placement groove on each of the support seats, and the connection between the placement groove and the support rollers is a concave structure.

[0011] By adopting the above technical solution, the support roller can reduce the friction between the roller and the support seat when the roller rotates during the grinding process.

[0012] Furthermore, the support shell is welded to the base plate, and the sleeve rod is connected to the support shell by bolts.

[0013] By adopting the above technical solution, it can be ensured that the sleeve rod is stably installed and fixed on the supporting shell.

[0014] Furthermore, the telescopic rod is slidably connected to the sleeve rod, the fixing portion of the second electric push rod is connected to the internal bolts of the sleeve rod, and the telescopic portion of the second electric push rod is connected to the internal bolts of the telescopic rod.

[0015] By adopting the above technical solution, the second electric push rod is mainly used to realize the automatic extension adjustment of the telescopic rod from the sleeve rod. At the same time, the cooperation between the sleeve rod and the telescopic rod can also ensure the vertical load-bearing capacity of the second electric push rod.

[0016] Furthermore, the fixing portion of the electric push rod 1 is connected to the telescopic rod by bolts, and the telescopic portion of the electric push rod 1 is connected to the mounting plate by bolts.

[0017] By adopting the above technical solution, the electric push rod is mainly used to adjust the height of the laser lamp. When the center of the rolling roller and the center of the top shaft on the rolling roller grinder coincide with the corresponding light spot of the laser lamp, it means that the height of the rolling roller is adjusted to the correct position, so that the rolling roller can be quickly clamped and fixed.

[0018] Furthermore, the laser lamp is plugged into the mounting plate, and the two laser lamps on the same mounting plate have the same height and are on the same vertical plane.

[0019] By adopting the above technical solution, the laser lamp is the main component for achieving roller height positioning.

[0020] (III) Beneficial effects

[0021] Compared with the prior art, the utility model has the following beneficial effects:

[0022] To solve the problem that when the current roll grinder processes rolls of different diameters, the roll to be processed is first placed on a support seat in a hoisting manner, and then the roll is repeatedly lifted and lowered for comparison to ensure that the center holes at both ends of the roll are aligned and fixed with the top shaft on the roll grinder. Although the roll can be tightened and fixed in the above adjustment method, the height adjustment of the roll is achieved through manual visual observation and repeated comparison, which makes the height adjustment efficiency of the roll relatively low, and is not convenient for efficient grinding of the roll. The utility model adopts the design of a sleeve rod, a telescopic rod, an electric push rod one, an electric push rod two, a mounting plate and a laser lamp, so that the adjustment mechanism can achieve rapid adjustment of the roll height by a two-way laser positioning method when in use, ensuring that the roll can be quickly tightened and fixed when fixed on the roll grinder, thereby facilitating efficient grinding of the roll. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of a roll adjustment mechanism for a roll grinder according to the utility model;

[0024] Figure 2 The utility model is a roll adjustment mechanism for a roll grinder. Figure 1 The enlarged view of point A in the middle;

[0025] Figure 3 The utility model is a schematic diagram of the connection structure between a sleeve rod, a telescopic rod, an electric push rod and a laser lamp in a roll adjustment mechanism for a roll grinder.

[0026] The following are the descriptions of the reference numerals:

[0027] 1. Mounting plate; 2. Electric push rod 1; 3. Telescopic rod; 4. Sleeve rod; 5. Support shell; 6. Bottom plate; 7. Electric hydraulic rod; 8. Support seat; 9. Placement slot; 10. Laser light; 11. Support roller; 12. Electric push rod 2. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0029] like Figure 1-Figure 3As shown, a roll adjustment mechanism for a roll grinder in this embodiment includes a base plate 6, two support shells 5 are symmetrically installed on both sides of the upper end of the base plate 6, a sleeve rod 4 is installed on one side wall of each support shell 5, a telescopic rod 3 is installed in the sleeve rod 4, and an electric push rod 2 12 is installed between the telescopic rod 3 and the sleeve rod 4, the electric push rod 2 12 is mainly used to realize the automatic extension adjustment of the telescopic rod 3 from the sleeve rod 4, and at the same time, the sleeve rod 4 cooperates with the telescopic rod 3 to ensure the vertical bearing capacity of the electric push rod 2 12, an electric push rod 1 2 is installed on one side of the upper end of the telescopic rod 3, the telescopic part of the electric push rod 1 2 is connected with a mounting plate 1 with an inverted T-shaped structure, two laser lamps 10 are symmetrically installed in the middle of the two side walls of the mounting plate 1, the electric push rod 1 2 is mainly used to realize the height adjustment of the laser lamp 10, when the center of the roll and the center of the top shaft on the roll grinder coincide with the light spot of the corresponding laser lamp 10, it means that the height of the roll is adjusted to the correct position, so that the roll can be quickly clamped and fixed.

[0030] like Figure 1-Figure 3 As shown, in the present embodiment, each support shell 5 is an upper open structure, and two electric hydraulic rods 7 are symmetrically installed in each support shell 5. The telescopic parts of the two electric hydraulic rods 7 are connected to the support seat 8. A placement groove 9 for supporting the roller is opened in the middle of the upper end of the support seat 8. The electric hydraulic rod 7 is mainly used to realize automatic adjustment of the height of the support seat 8. The support seat 8 is mainly used to realize the convenient placement of the roller to be ground. Support rollers 11 are evenly installed in the placement groove 9 on each support seat 8. The connection between the placement groove 9 and the support roller 11 is a concave structure. The support roller 11 can reduce the friction between the roller and the support seat 8 when the roller rotates during the grinding process.

[0031] like Figure 1-Figure 3 As shown, in this embodiment, the support shell 5 is welded to the bottom plate 6, and the sleeve rod 4 is bolted to the support shell 5, which can ensure that the sleeve rod 4 is stably installed and fixed on the support shell 5, the telescopic rod 3 is slidably connected to the sleeve rod 4, the fixed part of the electric push rod 12 is bolted to the inside of the sleeve rod 4, the telescopic part of the electric push rod 12 is bolted to the inside of the telescopic rod 3, the fixed part of the electric push rod 1 is bolted to the telescopic rod 3, the telescopic part of the electric push rod 1 is bolted to the mounting plate 1, the laser lamp 10 is plugged into the mounting plate 1, the two laser lamps 10 on the same mounting plate 1 have the same height and are on the same vertical plane, and the laser lamp 10 is the main component for realizing the height positioning of the rolling roller.

[0032] The specific implementation process of this embodiment is as follows: when in use, first install the adjustment mechanism at the specified position on the roll grinder, and then only need to connect the adjustment mechanism to the power supply and control components on the rotary roll grinder to put the adjustment mechanism into use. During use, after the roll to be ground is placed on the support seat 8, the laser lamp 10 is first adjusted to a height that coincides with the center of the top shafts on both sides of the roll grinder under the action of the electric push rod 2 12 and the electric push rod 1 2, and then the roller is lifted after placement under the action of the electric hydraulic rod 7 until the centers of the two ends of the roller coincide with the corresponding light spots of the laser lamp 10, and then the adjusted laser lamp 10 only needs to be retracted under the cooperation of the electric push rod 1 2 and the electric push rod 2 12, so that the top shaft and the roll on the roll grinder can be quickly clamped and fixed, so as to perform efficient grinding on the roll.

[0033] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A roll adjustment mechanism for a roll grinder, characterized in that: The invention comprises a bottom plate (6), two support shells (5) are symmetrically mounted on both sides of the upper end of the bottom plate (6), a sleeve rod (4) is mounted on one side wall of each support shell (5), a telescopic rod (3) is mounted inside the sleeve rod (4), an electric push rod 2 (12) is mounted between the telescopic rod (3) and the sleeve rod (4), an electric push rod 1 (2) is mounted on one side of the upper end of the telescopic rod (3), the telescopic portion of the electric push rod 1 (2) is connected to a mounting plate (1) with an inverted T-shaped structure, and two laser lamps (10) are symmetrically mounted in the middle of both side walls of the mounting plate (1).

2. A roll adjustment mechanism for a roll grinder according to claim 1, characterized in that: Each of the support shells (5) is an upper open structure, and two electric hydraulic rods (7) are symmetrically installed in each of the support shells (5). The telescopic parts of the two electric hydraulic rods (7) are connected to a support seat (8), and a placement groove (9) for supporting the roller is opened in the middle of the upper end of the support seat (8).

3. A roll adjustment mechanism for a roll grinder according to claim 2, characterized in that: Support rollers (11) are installed at equal intervals in the placement groove (9) on each support seat (8), and the connection between the placement groove (9) and the support rollers (11) is a concave structure.

4. A roll adjustment mechanism for a roll grinder according to claim 1, characterized in that: The support shell (5) is welded to the bottom plate (6), and the sleeve rod (4) is bolted to the support shell (5).

5. The roll adjustment mechanism for a roll grinder according to claim 1, characterized in that: The telescopic rod (3) is slidably connected to the sleeve rod (4), the fixed portion of the second electric push rod (12) is connected to the internal bolts of the sleeve rod (4), and the telescopic portion of the second electric push rod (12) is connected to the internal bolts of the telescopic rod (3).

6. A roll adjustment mechanism for a roll grinder according to claim 1, characterized in that: The fixed part of the electric push rod 1 (2) is connected to the telescopic rod (3) by bolts, and the telescopic part of the electric push rod 1 (2) is connected to the mounting plate (1) by bolts.

7. A roll adjustment mechanism for a roll grinder according to claim 1, characterized in that: The laser lamp (10) is plugged into the mounting plate (1), and the two laser lamps (10) on the same mounting plate (1) are at the same height and on the same vertical plane.