Waste recovery device for sponge production and processing

By designing a sponge waste recycling device including a crushing mechanism, a conveying mechanism and a collection mechanism, the problem of sponge waste occupying space and falling in the prior art is solved, and the effect of efficient collection and stable transportation is achieved.

CN222553978UActive Publication Date: 2025-03-04常州艾美环保科技有限公司
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Patent Information

Application Number
CN202420480359.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-04
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The existing sponge waste recycling device lacks a crushing device, which causes large sponges to occupy the space of the collection box, affecting the collection efficiency, and the sponge waste is prone to falling off during transportation.

Method used

A waste recycling device for sponge production and processing is designed, including a storage box, a crushing mechanism, a conveying mechanism and a collection mechanism. The crushing mechanism crushes the sponge waste into a small volume through a shaft, roller and crushing knife. The conveying mechanism stabilizes the crushed waste by adjusting the motor and conveying belt. The collection mechanism ensures that the waste does not fall through the collection box and limit block.

Benefits of technology

By crushing sponge waste, it reduces its space and improves collection efficiency; by stabilizing conveying and collection mechanisms, it prevents sponge waste from falling, and improves the stability and use efficiency of the device.

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    Figure CN222553978U_ABST
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Abstract

The utility model discloses a waste recovery device for sponge production and processing, which comprises a base, a storage box, a feed port, a crushing mechanism, a driving mechanism, a discharge port, a bracket, an adjusting mechanism, a conveying mechanism and a collecting mechanism, the storage box is arranged on one side of the upper end of the base, and the feed port penetrating through the storage box is arranged at the upper end of the outer part of the storage box; a crushing mechanism penetrating through the feeding port is arranged on the lower side of the interior of the feeding port, a discharging port penetrating through the side wall of the containing box is formed in the middle of the interior of the containing box, a support is arranged in the middle of the upper end of the base, adjusting mechanisms penetrating through the support are arranged on the front side and the rear side of the interior of the support, and two conveying mechanisms are arranged in the middle of the interior of the support; a collecting mechanism is arranged on the other side of the upper end of the base, and a driving mechanism is arranged at the other end of the shaft rod on the front side. Compared with the prior art, the device has the advantages that the space utilization rate is high, and the collection efficiency is good; the stability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of sponge processing, in particular to a waste material recovery device for sponge production and processing. Background Art

[0002] Sponge is one of the common rubber materials in life. It is often used to make cleaning tools and is widely used in cleaning kitchens, bathrooms and other places. The porous structure allows the sponge to absorb water better and quickly drain the water without breeding bacteria. In addition, the sponge can also be used as a sound insulation and shock insulation material, which is often used in electrical appliances, furniture and other fields. It can effectively absorb noise, reduce shock, and prevent shock, thereby improving the quality of life. When processing sponges, a large amount of waste is often generated, which needs to be recycled to save resources. A waste recovery device for sponge processing described in publication number CN212948129U has positioning blocks fixedly connected to both sides of the body, a limiting groove is provided on the front side of the positioning block, a collection box is provided at the bottom of the body, positioning rods are fixedly connected to both sides of the collection box, and the top of the positioning rod is fixedly connected to the limiting block. The various components are used in combination to realize the recycling of waste materials and facilitate subsequent processing. However, the prior art still has the following defects:

[0003] 1. In the prior art, positioning rods are fixedly connected on both sides of the collection box, and the top of the positioning rods is fixedly connected to a limiting block, which is convenient for installing the collection box and the body together, but lacks a crushing device. Large pieces of sponge easily occupy a large amount of space inside the collection box, affecting the collection efficiency.

[0004] 2. In the prior art, positioning blocks are fixedly connected on both sides of the body, a limiting groove is provided on the front side of the positioning block, and a collection box is provided at the bottom of the body to collect the waste. However, the weight of the sponge waste is relatively low, and the waste may fall during transportation. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the above-mentioned defects and provide a waste material recovery device for sponge production and processing.

[0006] In order to solve the above technical problems, the technical solution provided by the utility model is: a waste recycling device for sponge production and processing, comprising a base, a storage box is arranged on one side of the upper end of the base, a feed port penetrating therethrough is arranged on the outer upper end of the storage box, a crushing mechanism penetrating therethrough is arranged on the lower side of the inner part of the feed port, a discharge port penetrating therethrough is arranged in the middle of the inner part of the storage box, a bracket is arranged in the middle of the upper end of the base, an adjustment mechanism penetrating therethrough is arranged on the front and rear sides of the inner part of the bracket, two conveying mechanisms are arranged in the middle of the inner part of the bracket, a collecting mechanism is arranged on the other side of the upper end of the base, the crushing mechanism comprises two shafts, both ends of the shafts penetrate the feed port and are rotatably connected thereto, a roller is sleeved on the shaft, a crushing knife is arranged on the roller, one end of the shaft is sleeved with a gear, and the other end of the shaft on the front side is provided with a driving mechanism.

[0007] As an improvement, the driving mechanism includes four support columns, one end of each support column is fixedly connected to the feed port, the other end of each support column is provided with a support plate, and the end of each support plate away from the support column is provided with a driving motor used in conjunction with the shaft rod.

[0008] As an improvement, the adjustment mechanism includes a screw rod, the upper and lower ends of which are rotatably connected to the bracket and the base respectively, an adjustment motor for use with the screw rod is provided on the outer upper side of the bracket, a slider is provided on the screw rod, and the slider is connected to the conveying mechanism.

[0009] As an improvement, the conveying mechanism includes two support plates located inside the bracket, support rods are provided at both ends of opposite sides of the two support plates, a conveying motor for cooperating with the support rods is provided at one end of the front support plate, rollers are provided on the support rods, and a conveyor belt for connection is wound around the two rollers.

[0010] As an improvement, the collection mechanism includes a collection box, the outer bottom end of the collection box is slidably connected to the base, a handle is provided on the outer front side of the collection box, two limit blocks are provided at the outer bottom end of the collection box, and a limit groove is provided on one side of the upper end of the base for use with the limit block.

[0011] The advantages of the utility model compared with the prior art are: 1. The utility model is provided with a storage box at the upper end of the base, a feed port is provided on the upper side of the storage box, two shaft rods are provided inside the feed port, the front shaft rods can be driven to rotate by a driving motor, and under the meshing action of the two gears, the two rollers will drive the crushing knife to start moving, and the waste entering the feed port is crushed to make it into a small volume of sponge, thereby reducing the space occupied by a single waste and improving the space utilization rate and collection efficiency.

[0012] 2. The utility model is provided with a bracket in the middle of the upper end of the base, and an adjustment mechanism and a conveying mechanism are arranged inside the bracket. The screw rod can be driven to rotate by the adjustment motor, so as to adjust the distance between the two conveyor belts to meet the conveying requirements of different sponges. At the same time, the conveying motor can drive the roller to rotate, so that the upper and lower conveyor belts can be used in conjunction to clamp the sponge waste to prevent it from falling and improve the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model is a three-dimensional schematic diagram of a waste material recovery device for sponge production and processing.

[0014] Figure 2 It is a right view of a waste material recovery device for sponge production and processing according to the utility model.

[0015] Figure 3 It is a front sectional view of a waste material recovery device for sponge production and processing according to the utility model.

[0016] Figure 4 It is a three-dimensional diagram of the partial structure of a waste material recovery device for sponge production and processing according to the utility model.

[0017] Figure 5 It is an exploded view of a partial structure of a waste recovery device for sponge production and processing according to the utility model.

[0018] Figure 6 It is an exploded view of the local structure of a waste recovery device for sponge production and processing of the utility model.

[0019] As shown in the figure: 1. Base; 2. Storage box; 3. Feed port; 4. Crushing mechanism; 41. Shaft; 42. Roller; 43. Crushing knife; 44. Gear; 45. Driving mechanism; 451. Support column; 452. Support plate; 453. Driving motor; 5. Discharge port; 6. Bracket; 7. Adjusting mechanism; 71. Screw rod; 72. Adjusting motor; 73. Slider; 8. Conveying mechanism; 81. Support plate; 82. Support rod; 83. Conveying motor; 84. Roller; 85. Conveyor belt; 9. Collecting mechanism; 91. Collecting box; 92. Handle; 93. Limiting block; 94. Limiting groove. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] In the description of the utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.

[0022] Combined with Figure 1-6 , the utility model is further described in detail. A waste recycling device for sponge production and processing includes a base 1, a storage box 2 is fixedly connected to one side of the upper end of the base 1 for temporarily storing sponge waste, a feed port 3 is arranged on one side above the base 1, the feed port 3 penetrates the upper outer wall of the storage box 2 and is fixedly connected thereto, a discharge port 5 is fixedly connected to the middle of the interior of the storage box 2, and the discharge port 5 is connected thereto through a through hole provided in the side wall of the storage box 2, so as to facilitate the waste to be sent to the subsequent mechanism, an inverted U-shaped bracket 6 is fixedly connected to the middle of the upper end of the base 1, and in order to achieve stable transportation of waste and prevent waste from falling, two conveying brackets distributed up and down are arranged in the middle of the upper side of the base 1. Mechanism 8, the conveying mechanism 8 includes two support plates 81 located inside the bracket 6, the two support plates 81 on the lower side are fixedly connected to the base 1, and support rods 82 are rotatably connected at both ends of the opposite sides of the two support plates 81, and a conveying motor 83 is fixedly connected to one end of the front support plate 81, and the output end of the conveying motor 83 passes through the support plate 81 and is fixedly connected to the support rod 82. The output ends of the two conveying motors 83 on the upper and lower sides have different rotation directions. Two rollers 84 are arranged between the two support plates 81, and the rollers 84 are sleeved on the support rod 82 and fixedly connected thereto, and a conveyor belt 85 for connection is wound around the two rollers 84, so that the rollers 84 can drive the conveyor belt 85 to move.

[0023] In order to facilitate users to adjust the clamping force between the two conveyor belts 85 on the upper and lower sides according to different sponge wastes, an adjustment mechanism 7 used in conjunction with the conveying mechanism 8 is connected to the front and rear ends of the interior of the bracket 6. The adjustment mechanism 7 includes a screw rod 71. The upper and lower ends of the screw rod 71 are rotatably connected to the bracket 6 and the base 1 respectively. An adjusting motor 72 is fixedly connected to the upper side of the exterior of the bracket 6. The output end of the adjusting motor 72 passes through the bracket 6 and is fixedly connected to the screw rod 71. A slider 73 is sleeved on the screw rod 71. The slider 73 is provided with an internal thread used in conjunction with the screw rod 71 to facilitate the screw rod 71 to drive it to move. The opposite sides of the two sliders 73 are respectively fixedly connected to the two support plates 81 on the upper side.

[0024] In order to collect the waste transported by the conveyor belt 85, a collecting mechanism 9 is movably connected to the other side of the upper end of the base 1, and the collecting mechanism 9 includes a collecting box 91, which is slidably connected to the upper side of the base 1. A handle 92 is fixedly connected to the external front side of the collecting box 91 to facilitate the user to pull the collecting box 91, and two trapezoidal limit blocks 93 are fixedly connected to the external bottom end of the collecting box 91 to prevent the collecting box 91 from shaking on the base 1 and affecting the collection efficiency. At the same time, two limit grooves 94 are opened on one side of the upper end of the base 1. The shape and size of the limit groove 94 are consistent with the limit block 93, so that the limit block 93 can slide along the limit groove 94.

[0025] In order to crush the sponge waste and improve the internal space utilization rate of the collection box 91, a crushing mechanism 4 is connected to the lower side of the feed port 3, and the crushing mechanism 4 includes two shafts 41. The two ends of the shaft 41 pass through the feed port 3 and are rotatably connected thereto. Two rollers 42 are arranged on the lower side of the feed port 3. The rollers 42 are sleeved on the shaft 41 and fixedly connected thereto. A crushing knife 43 is fixedly connected to the rollers 42. The crushing knives 43 sleeved on the front and rear rollers 42 can be used in combination to fully crush the waste. A gear 44 is sleeved on one end of the shaft 41. The gear 44 is fixedly connected to the shaft 41, and the two gears 44 on the front and rear sides are meshed and connected.

[0026] In order to provide the power required by the crushing mechanism 4, a driving mechanism 45 is fixedly connected to the front end of the outer wall of one side of the feed port 3, and the driving mechanism 45 includes four support columns 451, and the support columns 451 are fixedly connected to the outer wall of the feed port 3, and a support plate 452 is fixedly connected to the end of the support column 451 away from the feed port 3, and a driving motor 453 is fixedly connected to one end of the support plate 452, and the output end of the driving motor 453 passes through the support plate 452 and is fixedly connected to the front shaft 41.

[0027] During the specific implementation of the present invention, the driving motor 453 and the conveying motor 83 are first started, and then the sponge waste is added into the feed port 3. At this time, the driving motor 453 will drive the shaft rod 41 on the front side to rotate. Under the meshing action of the two gears 44, the shaft rod 41 on the rear side will also start to rotate synchronously, so that the roller 42 drives the crushing knife 43 to crush the sponge waste, so that the sponge waste is broken into smaller pieces. Then, the crushed sponge waste will slide along the discharge port 5 until it falls on the conveyor belt 85 on the lower side. At this time, the conveying motor 83 will drive the support rod 82 on one side to rotate. 5, the support rod 82 on the other side will also start to rotate synchronously, thereby driving the conveyor belt 85 to move, and then start the adjustment motor 72 to drive the screw rod 71 to rotate, so that the slider 73 drives the upper support plate 81 to move up and down, so that the upper and lower conveyor belts 85 can generate pressure on the crushed waste to fix it, prevent the sponge waste from falling from the conveyor belt and affecting the collection efficiency. After the crushed fragments enter the collection box 91, hold the handle 92, pull the limit block 93 out of the base 1 along the limit groove 94, collect and process the waste in the collection box 91, and complete the use process of the device.

[0028] The above description of the utility model and its implementation methods is not restrictive. The drawings show only one implementation method of the utility model, and the actual structure is not limited thereto. In short, if ordinary technicians in this field are inspired by it and design structural methods and embodiments similar to the technical solution without creativity without departing from the purpose of the invention of the utility model, they should all fall within the protection scope of the utility model.

Claims

1. A waste material recovery device for sponge production and processing, comprising a base (1), characterized in that: A storage box (2) is provided on one side of the upper end of the base (1); a feed port (3) is provided on the upper end of the storage box (2) and passes through it; a crushing mechanism (4) is provided on the lower side of the feed port (3) and passes through it; a discharge port (5) is provided in the middle of the storage box (2) and passes through its side wall; a bracket (6) is provided in the middle of the upper end of the base (1); an adjustment mechanism (7) is provided on the front and rear sides of the bracket (6) and passes through it; and a There are two conveying mechanisms (8), a collecting mechanism (9) is arranged on the other side of the upper end of the base (1), the crushing mechanism (4) comprises two shafts (41), both ends of the shafts (41) pass through the feed port (3) and are rotatably connected thereto, a roller (42) is sleeved on the shaft (41), a crushing knife (43) is arranged on the roller (42), one end of the shaft (41) is sleeved with a gear (44), and the other end of the shaft (41) on the front side is provided with a driving mechanism (45).

2. A waste recycling device for sponge production and processing according to claim 1, characterized in that: The driving mechanism (45) includes four supporting columns (451), one end of each supporting column (451) is fixedly connected to the feed port (3), the other end of each supporting column (451) is provided with a supporting plate (452), and the end of each supporting plate (452) away from the supporting column (451) is provided with a driving motor (453) used in conjunction with the shaft rod (41).

3. A waste recycling device for sponge production and processing according to claim 1, characterized in that: The adjusting mechanism (7) comprises a screw rod (71), the upper and lower ends of which are rotatably connected to the bracket (6) and the base (1) respectively; an adjusting motor (72) for use with the screw rod (71) is arranged on the upper outer side of the bracket (6); a sliding block (73) is sleeved on the screw rod (71), and the sliding block (73) is connected to the conveying mechanism (8).

4. The waste recycling device for sponge production and processing according to claim 1, characterized in that: The conveying mechanism (8) comprises two support plates (81) located inside the bracket (6), support rods (82) are arranged at two ends of opposite sides of the two support plates (81), a conveying motor (83) used in conjunction with the support rods (82) is arranged at one end of the front support plate (81), a roller (84) is sleeved on the support rod (82), and a conveying belt (85) for connection is wound between the two rollers (84).

5. The waste recycling device for sponge production and processing according to claim 1, characterized in that: The collecting mechanism (9) comprises a collecting box (91), the outer bottom end of the collecting box (91) is slidably connected to the base (1), a handle (92) is provided on the outer front side of the collecting box (91), two limit blocks (93) are provided on the outer bottom end of the collecting box (91), and a limit groove (94) used in conjunction with the limit block (93) is provided on one side of the upper end of the base (1).

Citation Information

Patent Citations

  • Waste recovery device for sponge processing

    CN212948129U