Injection molding part runner separating mechanism
By designing a three-coordinate moving mechanism and fixture for separation of the runners of injection molded parts, the problem of long standby time for existing injection molds to clamp components in mass production is solved, and more efficient runner processing and production efficiency are achieved.
Patent Information
- Application Number
- CN202420216830.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-01-30
AI Technical Summary
During the mass production process of existing multi-channel injection molds, clamping components require a large amount of standby operation, resulting in inefficiency and increased costs.
A flow channel separation mechanism for injection molded parts is designed, including a bracket, a three-coordinate moving mechanism and a fixture. The fixture is driven to move in the space through the three-coordinate moving mechanism, and the flow channel can be removed or discarded to any position.
Improves the degree of automation of injection molding, reduces the standby time of clamping components, improves production efficiency and reduces costs.
Smart Images

Figure CN222554121U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of processing loading and unloading equipment, in particular to a flow channel separation mechanism for injection molded parts. Background Art
[0002] An injection mold is a tool used to produce plastic products. When the existing multi-channel injection mold is in use, the heated and melted plastic is injected into the mold for cooling and molding. In actual processing, the runners in the mold need to be processed in time before the next injection molding process can be carried out. Therefore, the utility model patent with application number CN202023349559.5 discloses a device for automatically picking up waste materials from the cutting circle runners, which relates to the field of automatic material picking technology for plastic molds, and includes a drive assembly installed on an injection molding machine and a first clamping assembly installed on the drive assembly, and the drive assembly and the first clamping assembly are located above the injection molding machine; the drive assembly includes a sliding drive component for driving the first clamping component to displace, a first lifting drive component for driving the first clamping component to lift and lower, and a first hinged drive component for driving the first clamping component to rotate; the first clamping assembly is arranged to clamp the runner waste. The clamping assembly in this solution is located above the injection molding machine and is used to process the flow channel generated in the injection molding machine on a "one-to-one" basis. However, during mass production, if the injection molding machine needs to be processed on a "one-to-one" basis, the clamping assembly will have a lot of standby time, consumption costs will increase, and overall efficiency will be low. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes an injection molded part runner separation mechanism, which can drive a clamp to move to any position to take out or discard the runner, thereby improving efficiency.
[0004] The injection molded part runner separation mechanism according to the first aspect of the embodiment of the utility model includes a bracket, a three-coordinate moving mechanism and a clamp, the bracket is rotatably connected with a rotating arm, and the rotating arm can pivot on a vertical plane; the three-coordinate moving mechanism and the end of the rotating arm are fixedly connected; the clamp includes a main body, a driving rod and two clamping jaws, the lower end of the main body is provided with a rotating groove, the upper end of the main body is provided with a sliding groove, the sliding groove is arranged along the vertical direction, the driving rod is inserted into the sliding groove and extends into the rotating groove, the driving rod and the sliding groove are slidably connected, one end of the clamping jaw is rotatably connected to one end of the driving rod extending into the rotating groove, and the other end is provided with a clamping part, and the middle part of the clamping jaw is rotatably connected to the rotating groove; wherein, the clamp is connected to the three-coordinate moving mechanism, and the clamp is driven to move in space by the three-coordinate moving mechanism.
[0005] The injection molded part runner separation mechanism according to the embodiment of the utility model has at least the following beneficial effects: by utilizing the three-coordinate moving mechanism and cooperating with the rotating arm on the bracket, the clamp can be driven to move to any position to remove or discard the runner, thereby improving automation.
[0006] According to some embodiments of the present invention, the clamping jaw rotates to move the two clamping portions closer to or farther away from each other, and the clamping portions are arranged on opposite sides of the clamping jaw.
[0007] According to some embodiments of the present invention, the clamping portion is composed of a plurality of clamping teeth.
[0008] According to some embodiments of the utility model, the driving rod is a rack rod, the main body is provided with a mounting groove, the mounting groove is rotatably connected to a driving gear, and the driving gear is meshed with the rack rod.
[0009] According to some embodiments of the present utility model, a driving motor is fixedly connected to the outer side of the main body, and an output shaft of the driving motor is fixedly connected to the center of the driving gear.
[0010] According to some embodiments of the utility model, the three-coordinate moving mechanism includes an X-axis track, a Y-axis track, a Z-axis track and a moving part, the X-axis track is fixedly connected to the end of the rotating arm, the Y-axis track is slidably connected to the X-axis track and can slide along the X-axis track, the Z-axis track is slidably connected to the Y-axis track and can slide along the Y-axis track, the moving part is slidably connected to the Z-axis track and can slide along the Z-axis track, and the main body is connected to the moving part.
[0011] According to some embodiments of the utility model, the movable member is in the shape of an elongated strip and is parallel to the Z-axis track, and one end of the main body away from the clamp is rotatably connected to the end of the movable member so that the main body can pivot around the length direction of the movable member.
[0012] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:
[0014] Figure 1 It is a schematic diagram of a flow channel separation mechanism for an injection molded part according to an embodiment of the utility model;
[0015] Figure 2 It is a schematic diagram of the installation of the three-coordinate moving mechanism and the fixture of the injection molded part runner separation mechanism according to the embodiment of the utility model;
[0016] Figure 3 It is a cross-sectional schematic diagram of a fixture of a flow channel separation mechanism for an injection molded part according to an embodiment of the utility model;
[0017] Figure 4 It is a three-dimensional schematic diagram of the three-coordinate moving mechanism of the injection molded part runner separation mechanism according to an embodiment of the utility model.
[0018] 100, bracket; 110, rotating arm;
[0019] 200, three-coordinate moving mechanism; 210, X-axis track; 220, Y-axis track; 230, Z-axis track; 240, moving part;
[0020] 300, clamp; 310, main body; 311, rotating groove; 312, sliding groove; 313, mounting groove; 320, driving rod; 321, driving gear; 330, clamping claw; 331, clamping part; DETAILED DESCRIPTION
[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0022] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0024] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0025] Reference Figures 1 to 4The injection molded part runner separation mechanism of the utility model embodiment includes a bracket 100, a three-coordinate moving mechanism 200 and a clamp 300. The bracket 100 is rotatably connected to a rotating arm 110, and the rotating arm 110 can pivot on a vertical plane; the three-coordinate moving mechanism 200 and the ends of the rotating arm 110 are fixedly connected; the clamp 300 includes a main body 310, a driving rod 320 and two clamping claws 330, the lower end of the main body 310 is provided with a rotating groove 311, the upper end of the main body 310 is provided with a sliding groove 312, and the sliding groove 313 is provided on the upper end of the main body 310. The groove 312 is arranged along the vertical direction, the driving rod 320 is inserted into the sliding groove 312 and extends into the rotating groove 311, the driving rod 320 and the sliding groove 312 are slidably connected, one end of the clamping jaw 330 and the end of the driving rod 320 extending into the rotating groove 311 are rotatably connected, and the other end is provided with a clamping portion 331, and the middle part of the clamping jaw 330 is rotatably connected to the rotating groove 311; wherein, the clamp 300 is connected to the three-coordinate moving mechanism 200, and the three-coordinate moving mechanism 200 drives the clamp 300 to move in space.
[0026] In the specific use process of this embodiment, the bracket 100 is arranged between two adjacent injection molding machines. After one of the injection molding machines completes the injection molding process, the three-coordinate moving mechanism 200 is used to drive the clamp 300 to extend between the upper mold and the lower mold of the injection mold, and the clamp 300 is attached to the molding surface. The runner is clamped out by the clamp 300, and the clamp 300 is returned to the original position along the original route, and the runner is abandoned. At this time, the other injection molding machine is performing the injection molding process; after the other injection molding machine completes the work, the previous injection molding machine restarts the injection molding work, and at the same time, the three-coordinate moving mechanism 200 is used to drive the clamp 300. 0 extends between the upper mold and the lower mold of the injection mold that has completed the injection molding process at this time, and makes the clamp 300 fit the molding surface, uses the clamp 300 to clamp out the runner, and returns the clamp 300 to the original position along the original route, and abandons the runner; specifically, in the position where the three-coordinate moving mechanism 200 cannot be directly moved to, the clamp 300 can be extended obliquely into the injection molding machine by rotating the rotating arm, so as to adapt to the injection molding machine with large volume and wide width. Accordingly, two or more injection molding machines can be separated by the runner separation mechanism of the injection molded part of the present embodiment, which effectively improves the use efficiency and reduces the production cost.
[0027] In summary, by utilizing the three-coordinate moving mechanism 200 and cooperating with the rotating arm 110 on the bracket 100 , the clamp 300 can be driven to move to any position to take out or discard the flow channel, thereby improving automation.
[0028] It should be mentioned that the clamping jaw 330 rotates to make the two clamping parts 331 approach or move away from each other to clamp or discard the flow channel, and specifically, the clamping parts 331 are arranged on opposite sides of the clamping jaw 330. The clamping parts 331 clamp the main flow channel by directly contacting the flow channel, and further, in order to improve the clamping stability, the clamping part 331 is composed of a plurality of clamping teeth to increase the friction between the clamping part 331 and the main flow channel and improve the clamping stability.
[0029] As can be seen from the above, the driving rod 320 synchronously drives the clamping jaw 330 to rotate by lifting and lowering to clamp the flow channel, wherein the driving rod 320 is a rack rod, and the main body 310 is built with a mounting groove 313, and the mounting groove 313 is rotatably connected to the driving gear 321, and the driving gear 321 is meshed with the rack rod. By utilizing the meshing between the driving gear 321 and the rack rod, the rotation of the driving gear 321 can drive the rack rod to rise and fall. Furthermore, the outer side of the main body 310 is fixedly connected to a driving motor, and the output shaft of the driving motor is fixedly connected to the center of the driving gear 321.
[0030] It should be mentioned that the three-coordinate moving mechanism 200 includes an X-axis rail 210, a Y-axis rail 220, a Z-axis rail 230 and a moving part 240. The X-axis rail 210 is fixedly connected to the end of the rotating arm 110, the Y-axis rail 220 is slidably connected to the X-axis rail 210 and can slide along the X-axis rail 210, the Z-axis rail 230 is slidably connected to the Y-axis rail 220 and can slide along the Y-axis rail 220, the moving part 240 is slidably connected to the Z-axis rail 230 and can slide along the Z-axis rail 230, and the main body 310 is connected to the moving part 240. The Y-axis rail 220, the Z-axis rail 230 and the moving part 240 move on the X-axis rail 210, the Y-axis rail 220 and the Z-axis rail 230 respectively, so that the moving part 240 can reach any position in the space covered by the length of the X-axis rail 210, the Y-axis rail 220 and the Z-axis rail 230, and combined with the rotation of the rotating arm, the clamp 300 can reach a farther position.
[0031] It should be mentioned that the movable member 240 is in the shape of an elongated strip and is parallel to the Z-axis track 230. The end of the main body 310 away from the clamp 330 is rotatably connected to the end of the movable member 240 so that the main body 310 can pivot around the length direction of the movable member 240, so that the direction of the two clamps 330 can be changed, which is convenient for discarding the flow channel.
[0032] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A flow channel separation mechanism for injection molded parts, characterized in that: include: A bracket (100) is rotatably connected to a rotating arm (110), wherein the rotating arm (110) can pivot in a vertical plane; A three-coordinate moving mechanism (200) is fixedly connected to the end of the rotating arm (110); The clamp (300) comprises a main body (310), a driving rod (320) and two clamping jaws (330), wherein a rotation groove (311) is arranged at the lower end of the main body (310), a slide groove (312) is arranged at the upper end of the main body (310), and the slide groove (312) is arranged in a vertical direction, the driving rod (320) is inserted into the slide groove (312) and extends into the rotation groove (311), the driving rod (320) and the slide groove (312) are slidably connected, one end of the clamping jaw (330) is rotationally connected to one end of the driving rod (320) extending into the rotation groove (311), and the other end is provided with a clamping portion (331), and the middle part of the clamping jaw (330) is rotationally connected to the rotation groove (311); The fixture (300) is connected to the three-coordinate moving mechanism (200), and the three-coordinate moving mechanism (200) drives the fixture (300) to move in space.
2. The injection molded part runner separation mechanism according to claim 1, characterized in that: The clamping jaw (330) rotates to move the two clamping portions (331) closer to or farther away from each other, and the clamping portions (331) are arranged on opposite sides of the clamping jaw (330).
3. The injection molded part runner separation mechanism according to claim 1 or 2, characterized in that: The clamping portion (331) is composed of a plurality of clamping teeth.
4. The injection molded part runner separation mechanism according to claim 1, characterized in that: The driving rod (320) is a rack rod, and the main body (310) is provided with a mounting groove (313) therein, the mounting groove (313) is rotatably connected to a driving gear (321), and the driving gear (321) is meshed with the rack rod.
5. The injection molded part runner separation mechanism according to claim 4, characterized in that: A driving motor is fixedly connected to the outer side of the main body (310), and an output shaft of the driving motor is fixedly connected to the center of the driving gear (321).
6. The injection molded part runner separation mechanism according to claim 1, characterized in that: The three-coordinate moving mechanism (200) comprises an X-axis track (210), a Y-axis track (220), a Z-axis track (230) and a moving member (240); the X-axis track (210) is fixedly connected to the end of the rotating arm (110); the Y-axis track (220) is slidably connected to the X-axis track (210) and can slide along the X-axis track (210); the Z-axis track (230) is slidably connected to the Y-axis track (220) and can slide along the Y-axis track (220); the moving member (240) is slidably connected to the Z-axis track (230) and can slide along the Z-axis track (230); and the main body (310) is connected to the moving member (240).
7. The injection molded part runner separation mechanism according to claim 6, characterized in that: The moving member (240) is in the shape of an elongated strip and is parallel to the Z-axis track (230). One end of the main body (310) away from the clamp (330) is rotatably connected to the end of the moving member (240) so that the main body (310) can pivot around the length direction of the moving member (240).
Citation Information
Patent Citations
Device facilitating automatic taking of slitting ring runner waste
CN214491342U