Efficient plastic extruder

By designing a combination of fixture, motor, mixing shaft, internal mixing rod, external mixing rod, mandrel and spiral blades in the plastic extruder, the problem of easy blockage of the feed hopper of the plastic extruder is solved, achieving uniform mixing of raw materials and efficient feeding, and improving production efficiency.

CN222554186UActive Publication Date: 2025-03-04FUJIAN NANPING HUAYANG WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202420572585.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2025-03-04
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The feed hopper of existing plastic extruders is funnel-shaped, which can easily lead to clogging of raw materials and reduce production efficiency.

Method used

A high-efficiency plastic extruder is designed, using a combination of a fixture, motor, agitating shaft, an inner stirring rod, an outer stirring rod, a mandrel and a spiral blade. Through the design of the stirring shaft and a spiral blade, the raw material is avoided and the uniformity of the raw material and the feed speed are improved.

Benefits of technology

Through the design of stirring and spiral blades, the raw material is effectively avoided, the plastic balance and feeding speed are improved, the production efficiency of the plastic extruder is improved, and the damaged spiral blades are facilitated.

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Abstract

The utility model discloses an efficient plastic extruder which comprises an extruder main body and a feed hopper and is characterized by further comprising a fixing frame, the fixing frame is formed by welding a plurality of rods, a mounting ring is fixedly arranged on the outer wall of the feed hopper in a surrounding mode, an inserting column is fixedly arranged at the position, located at the bottom of each rod, of the fixing frame, and the fixing frame is detachably installed on the mounting ring through the inserting columns. A motor is fixedly arranged in the middle of the top of the fixing frame, the output end of the motor is fixedly connected with a stirring shaft and extends into the feeding hopper, a plurality of inner stirring rods are fixedly and annularly arranged on the outer wall of the stirring shaft and evenly arranged in the axial direction of the stirring shaft, a mandrel is arranged at the bottom of the stirring shaft, and spiral blades are fixedly and spirally arranged on the outer wall of the mandrel. Through the arrangement of the motor, the stirring shaft and the inner stirring rod, raw materials entering the feeding hopper can be uniformly mixed, so that the balance of plastics is improved, and through the arrangement of the core shaft and the spiral blade, the feeding speed can be ensured while the raw materials are prevented from being blocked, and the production efficiency of the plastic extruder is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of extruders, in particular to a high-efficiency plastic extruder. Background Art

[0002] In plastic extrusion molding equipment, plastic extruder is usually called the main machine, and the subsequent equipment plastic extrusion molding machine is called the auxiliary machine. Plastic extruder (main machine) can be matched with various plastic molding auxiliary machines such as pipes, films, holding materials, monofilaments, flat wires, strapping tapes, extruded nets, plates (sheets), profiles, granulation, cable coating, etc. to form various plastic extrusion molding production lines and produce various plastic products.

[0003] The utility model with publication number CN211917644U discloses a high-efficiency plastic extruder, including a base plate, a feed box and a dynamic air box, the top of the base plate is fixed with a dynamic air box by bolts, a driving motor is installed inside the dynamic air box through a mounting frame, and a reducer is installed on the top of the driving motor through the mounting frame, the top of the base plate is fixed with a frame by bolts, and the top of the frame is fixed with a feed box by bolts, a No. 1 spiral feed rod is installed inside the feed box through a bearing, and a No. 2 bolt feed rod is installed on one side of the No. 1 spiral feed rod through a bearing, a heating plate is fixed on the inside of the feed box by bolts, and an electric heating tube is fixed inside the heating plate by bolts, a feed hopper is welded on the top of the feed box, and an air outlet is opened at one end of the top of the feed box. The utility model adopts double-screw driving, which can cool the discharge material and effectively improve the working efficiency. At the same time, it has auxiliary functions such as sound insulation and exhaust filtration, and is suitable for being widely promoted and used.

[0004] The above existing solutions have the following problems: the feed hopper is funnel-shaped and may be clogged by raw materials, resulting in reduced production efficiency. Utility Model Content

[0005] The purpose of the utility model is to provide a high-efficiency plastic extruder to solve the above technical problems.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency plastic extruder, comprising an extruder body and a feed hopper, and also comprising a fixed frame, wherein the fixed frame is welded from a plurality of rods, the outer wall fixed ring of the feed hopper is provided with a mounting ring, the fixed frame is located at the bottom of each rod and is fixed with a plug post, the fixed frame is detachably mounted on the mounting ring through the plug post, a motor is fixedly provided in the middle of the top of the fixed frame, the output end of the motor is fixedly connected to a stirring shaft and extends into the feed hopper, a plurality of inner stirring rods are provided on the outer wall fixed ring of the stirring shaft and a plurality of groups are evenly arranged along the axial direction of the stirring shaft, a core shaft is provided at the bottom of the stirring shaft, and a spiral blade is provided on the outer wall fixed spiral ring of the core shaft.

[0007] Preferably, a threaded hole is provided at the bottom of the stirring shaft, and a mounting rod for being inserted into the threaded hole and threadedly connected to the threaded hole is fixedly provided at the end of the core shaft.

[0008] Preferably, fixing rods are symmetrically fixedly provided on both sides of the stirring shaft at the bottom of the fixing frame, and a plurality of outer stirring rods are fixedly provided on the fixing rods, and the outer stirring rods are staggered with the inner stirring rods.

[0009] Preferably, the mounting ring is provided with a mounting groove for inserting the plug, the plug is provided with a through groove, the inner wall of the mounting groove is provided with a block groove, a block for inserting the through groove to limit the plug is slidably provided in the block groove, a threaded groove is provided at one end of the block away from the mounting groove, a screw is threadedly connected to the threaded groove, a rotating groove for the screw to pass through and rotatably connected to the screw is provided at the bottom of the block groove, and a knob is fixedly connected to one end of the screw located outside the rotating groove.

[0010] Preferably, the outer wall fixing sleeve of the plug column is provided with a stop plate.

[0011] Preferably, the inner wall of the block groove is symmetrically provided with limiting grooves, and a limiting block fixedly connected to the side wall of the block is slidably provided in the limiting groove.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: through the arrangement of the fixed frame, the motor, the stirring shaft, the inner stirring rod, the outer stirring rod, the core shaft and the spiral blades, the raw materials entering the feed hopper can be mixed evenly, thereby improving the balance of the plastic; the arrangement of the core shaft and the spiral blades can avoid the blockage of the raw materials while ensuring the feeding speed and the production efficiency of the plastic extruder; through the arrangement of the plug, the mounting ring, the mounting groove, the through groove, the block, the threaded groove, the screw and the knob, the fixed frame can be conveniently disassembled and assembled, thereby replacing the spiral blades. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0014] Figure 1 Schematic diagram of the appearance of this embodiment;

[0015] Figure 2 is a cross-sectional view of the feed hopper of this embodiment;

[0016] Figure 3 It is an enlarged view of point A of this embodiment;

[0017] Figure 4This is a disassembled diagram of the stirring shaft and the mandrel of this embodiment;

[0018] Figure 5 This is a disassembled view of the fixing bracket and the mounting ring of this embodiment.

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 1. Extruder body; 2. Feed hopper; 3. Fixed frame; 4. Motor; 5. Stirring shaft; 6. Inner stirring rod; 7. Mandrel; 8. Spiral blade; 9. Threaded hole; 10. Mounting rod; 11. Fixed rod; 12. Outer stirring rod; 13. Insert column; 14. Mounting ring; 15. Mounting groove; 16. Through groove; 17. Block groove; 18. Block; 19. Threaded groove; 20. Screw; 21. Rotating groove; 22. Knob; 23. Abutment plate; 24. Limiting groove; 25. Limiting block. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5 The utility model provides a technical solution: a high-efficiency plastic extruder, including an extruder body 1 and a feed hopper 2, and also includes a fixed frame 3, the fixed frame 3 is welded by multiple rods, the outer wall fixed ring of the feed hopper 2 is provided with a mounting ring 14, the fixed frame 3 is located at the bottom of each rod and is fixed with a plug column 13, the fixed frame 3 is detachably mounted on the mounting ring 14 through the plug column 13, a motor 4 is fixedly provided in the middle of the top of the fixed frame 3, the output end of the motor 4 is fixedly connected to a stirring shaft 5 and extends into the feed hopper 2, a plurality of inner stirring rods 6 are provided on the outer wall fixed ring of the stirring shaft 5 and a plurality of groups are evenly arranged along the axial direction of the stirring shaft 5, a core shaft 7 is provided at the bottom of the stirring shaft 5, and a spiral blade 8 is provided on the outer wall fixed spiral ring of the core shaft 7.

[0023] Specifically, a threaded hole 9 is provided at the bottom of the stirring shaft 5, and a mounting rod 10 is fixedly provided at the end of the core shaft 7 for being inserted into the threaded hole 9 and threadedly connected to the threaded hole 9. The core shaft 7 can be conveniently disassembled through the cooperation of the mounting rod 10 and the threaded hole 9, thereby facilitating the replacement of damaged spiral blades 8.

[0024] Specifically, fixed rods 11 are symmetrically fixed on both sides of the stirring shaft 5 at the bottom of the fixed frame 3, and multiple outer stirring rods 12 are fixed on the fixed rods 11. The outer stirring rods 12 are staggered with the inner stirring rod 6. When the inner stirring rod 6 rotates, the stationary outer stirring rods 12 move in the opposite direction relative to the rotating inner stirring rod 6. When the inner stirring rod 6 stirs the raw materials, part of the raw materials are intercepted by the outer stirring rods 12 and move relative to the stirred raw materials, thereby increasing the diversity of raw material movement during stirring and improving the stirring and mixing uniformity effect.

[0025] Specifically, the mounting ring 14 is provided with a mounting groove 15 for inserting the plug post 13, the plug post 13 is provided with a through groove 16, the inner wall of the mounting groove 15 is provided with a block groove 17, and a block 18 for inserting into the through groove 16 to limit the plug post 13 is slidably provided in the block groove 17, a threaded groove 19 is provided at one end of the block 18 away from the mounting groove 15, a screw 20 is threadedly connected to the threaded groove 19, a rotating groove 21 for the screw 20 to pass through and rotatably connected to the screw 20 is provided at the bottom of the block groove 17, a knob 22 is fixedly connected to the end of the screw 20 located outside the rotating groove 21, and the screw 20 is rotated by rotating the knob 22, and the screw 20 is driven to rotate by rotating the knob 22, and the threaded connection between the screw 20 and the threaded groove 19 drives the block 18 to move, so that the block 18 can be moved into the through groove 16 to limit the plug post 13.

[0026] Specifically, a retaining plate 23 is fixedly sleeved on the outer wall of the plug post 13. When installing the fixing frame 3, the plug post 13 is aligned with the mounting groove 15 and inserted until the retaining plate 23 abuts against the mounting ring 14. At this time, the through groove 16 is directly opposite to the block groove 17. The knob 22 is turned to insert the block 18 into the through groove 16 to limit the plug post 13 and complete the fixation.

[0027] Specifically, the inner wall of the block groove 17 is symmetrically provided with a limit groove 24, and a limit block 25 fixedly connected to the side wall of the block 18 is slidably provided in the limit groove 24. The limit of the limit groove 24 and the limit block 25 can prevent the block 18 from sliding out of the block groove 17 too much and causing the plug column 13 to fail to be properly clamped.

[0028] A specific application example of this embodiment is:

[0029] When the device is in use, the motor 4 is started, the motor 4 drives the stirring shaft 5 to rotate, thereby driving the inner stirring rod 6 to rotate, the stirring shaft 5 drives the core shaft 7 to rotate, and the spiral blade 8 rotates. After the raw material is poured from the feed hopper 2, the raw material is stirred and mixed under the action of the inner stirring rod 6 and the outer stirring rod 12, thereby improving the balance of the plastic. The rotating spiral blade 8 pushes the raw material into the extruder, which can avoid the blockage of the raw material and ensure the feeding speed, thereby ensuring the production efficiency of the plastic extruder. When the spiral blade 8 needs to be replaced , rotating the knob 22 drives the screw rod 20 to rotate, and the threaded connection between the screw rod 20 and the threaded groove 19 drives the block 18 to move so that the block 18 is moved out of the through groove 16, so that the fixing frame 3 can be disassembled, and the core shaft 7 is screwed out for replacement. When installing the fixing frame 3, the plug column 13 is aligned with the installation groove 15 and inserted until the abutment plate 23 abuts against the installation ring 14. At this time, the through groove 16 and the block groove 17 are opposite. The knob 22 is turned to insert the block 18 into the through groove 16 to limit the plug column 13, thereby completing the fixation of the fixing frame 3.

[0030] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0031] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that modifications may be made to the embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency plastic extruder, comprising an extruder body (1) and a feed hopper (2), characterized in that: The invention also comprises a fixing frame (3), wherein the fixing frame (3) is welded from a plurality of rods, a mounting ring (14) is provided on the outer wall fixing ring of the feed hopper (2), a plug post (13) is fixedly provided at the bottom of each rod of the fixing frame (3), and the fixing frame (3) is detachably mounted on the mounting ring (14) via the plug post (13), a motor (4) is fixedly provided at the middle of the top of the fixing frame (3), an output end of the motor (4) is fixedly connected to a stirring shaft (5) and extends into the feed hopper (2), a plurality of inner stirring rods (6) are provided on the outer wall fixing ring of the stirring shaft (5), and a plurality of groups are evenly provided along the axial direction of the stirring shaft (5), a core shaft (7) is provided at the bottom of the stirring shaft (5), and a spiral blade (8) is provided on the outer wall fixing spiral ring of the core shaft (7).

2. A high-efficiency plastic extruder according to claim 1, characterized in that: A threaded hole (9) is provided at the bottom of the stirring shaft (5), and a mounting rod (10) is fixedly provided at the end of the core shaft (7) for being inserted into the threaded hole (9) and threadedly connected to the threaded hole (9).

3. A high-efficiency plastic extruder according to claim 1, characterized in that: The bottom of the fixed frame (3) is symmetrically fixed with fixed rods (11) on both sides of the stirring shaft (5), and a plurality of outer stirring rods (12) are fixedly arranged on the fixed rods (11). The outer stirring rods (12) and the inner stirring rods (6) are arranged in an alternating manner.

4. A high-efficiency plastic extruder according to claim 1, characterized in that: The mounting ring (14) is provided with a mounting groove (15) for inserting the plug post (13), the plug post (13) is provided with a through groove (16), the inner wall of the mounting groove (15) is provided with a block groove (17), a block (18) is slidably provided in the block groove (17) for inserting the through groove (16) to limit the plug post (13), a thread groove (19) is provided at one end of the block (18) away from the mounting groove (15), a screw rod (20) is connected to the inner thread of the thread groove (19), a rotation groove (21) is provided at the bottom of the block groove (17) for the screw rod (20) to pass through and is rotatably connected to the screw rod (20), and a knob (22) is fixedly connected to one end of the screw rod (20) located outside the rotation groove (21).

5. A high-efficiency plastic extruder according to claim 4, characterized in that: The outer wall of the plug post (13) is fixedly sleeved with a stop plate (23).

6. A high-efficiency plastic extruder according to claim 4, characterized in that: The inner wall of the clamping block groove (17) is symmetrically provided with a limiting groove (24), and a limiting block (25) fixedly connected to the side wall of the clamping block (18) is slidably provided in the limiting groove (24).

Citation Information

Patent Citations

  • High-efficiency plastic extruder

    CN211917644U