Rubber belt scratch repair device system
By adopting a combined structure of positioning roller, synchronous belt, driven wheel and tensioner in the rubber belt scratch repair device, combined with the motor and gear system, the existing device has solved the problem of complex and time-consuming operation when dealing with multiple scratches, achieving good positioning effect and efficient repair process.
Patent Information
- Application Number
- CN202421704993.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-18
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-07-18
AI Technical Summary
The existing rubber belt scratch repair device is complicated and time-consuming when dealing with multiple scratches, resulting in poor positioning effect.
A rubber belt scratch repair device system is designed, which adopts a combined structure of positioning roller, synchronous belt, driven wheel and tensioning wheel. The synchronous rotation and movement of the rubber belt is realized through the motor and gear system, which is convenient for observing and repairing the damage of the rubber belt.
This device can effectively improve the positioning effect of rubber belts, simplify the operation process, reduce labor and time consumption, and improve repair efficiency.
Smart Images

Figure CN222554312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber belts, in particular to a rubber belt scratch repair device system. Background Art
[0002] Rubber belts are widely used in industrial production. When a rubber belt is scratched, a repair device is needed to repair the rubber belt.
[0003] When using the existing rubber belt scratch repair device, it is necessary to use a positioning component to position the rubber belt. The positioning structure of the traditional rubber belt repair device often uses a splint to clamp the rubber belt to repair the damaged position. This method has a simple structure, but in actual use, when there are multiple scratches on the surface of the rubber belt, the operator needs to open and close the splint multiple times, and then adjust the position of the rubber belt to repair the rubber belt. This process requires a lot of manpower and time. Therefore, it is necessary to design and modify the rubber belt scratch repair device to effectively prevent the phenomenon of poor positioning effect. Utility Model Content
[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide a rubber belt scratch repair device system, which has the advantage of good positioning effect, and solves the problem that the positioning structure of the traditional rubber belt repair device often uses a splint to clamp the rubber belt, and then repairs the damaged position. This method has a simple structure, but in actual use, when there are multiple scratches on the surface of the rubber belt, the operator needs to open and close the splint multiple times, and then adjust the position of the rubber belt, and then repair the rubber belt. This process requires a lot of manpower and time.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rubber belt scratch repair device system, comprising a support plate, a through hole is opened on the front side of the support plate, a movable block is movably connected inside the through hole, a rotating shaft is movably connected inside the support plate and inside the movable block, a positioning roller is fixedly connected to the front side of the rotating shaft, a driven wheel is fixedly connected to the back side of the rotating shaft, support blocks are fixedly connected to both sides of the back side of the support plate, a first threaded rod is movably connected inside the support block, the first threaded rod is threadedly connected to the movable block, and the first A turning handle is fixedly connected to the right side of the threaded rod, a sliding groove is provided on the back side of the support plate, and a slider is movably connected inside the sliding groove, a tensioning wheel is movably connected to the back side of the slider, the driven wheel and the tensioning wheel are connected through a synchronous belt transmission, a fixed block is fixedly connected to the back side of the support plate, a tension spring is fixedly connected to the top of the fixed block, the tension spring is fixedly connected to the slider, anti-slip strips are provided on the surface of the positioning roller, and the number of anti-slip strips is several, and the anti-slip strips are evenly distributed on the surface of the positioning roller in a ring shape, and a magnifying glass is fixedly connected to the front side of the support plate.
[0006] As a preferred embodiment of the utility model, a first motor is fixedly connected to the back side of the support plate, a first gear is fixedly connected to the output end of the first motor, a second gear is sleeved on the surface of the rotating shaft, and the first gear is meshed with the second gear.
[0007] As a preferred embodiment of the utility model, the front side of the support plate is fixedly connected to a drive box, the interior of the drive box is movably connected to a positive and negative threaded rod, the top and bottom of the surface of the positive and negative threaded rod are threadedly connected to a mounting block, the front side of the mounting block is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a brush rod, the top of the drive box is fixedly connected to a third motor, the output end of the third motor is fixedly connected to the positive and negative threaded rod, and the mounting block is movably connected to the drive box.
[0008] As a preferred embodiment of the utility model, the front side of the support plate is fixedly connected to a nozzle via a mounting plate, the back side of the support plate is fixedly connected to a water tank, the top of the water tank is connected to a water inlet pipe, the left side of the water tank is connected to a water pump, and the water pump and the nozzle are connected via a pipe.
[0009] As a preferred embodiment of the utility model, stirring rods are movably connected to both sides of the water tank, and a fourth motor is fixedly connected to both sides of the back side of the water tank, and the output end of the fourth motor is fixedly connected to the stirring rod.
[0010] As a preferred embodiment of the utility model, movable columns are fixedly connected to both sides of the back side of the support plate, the surfaces of the movable columns are movably connected to the support columns, the front sides of the support columns are threadedly connected to bolts, the front sides of the movable columns are provided with card slots, the bolts are movably connected to the card slots, the bottoms of the support columns are fixedly connected to the base plate, and the tops of the base plate are movably connected to the collection box.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] 1. The utility model adopts the method that the operator puts the rubber belt to be repaired on the surfaces of two positioning rollers, and then the operator rotates the handle to drive the first threaded rod to rotate, thereby driving the movable block to move to the right, thereby tensioning the rubber belt. The operator can start the first motor to rotate to drive the first gear to rotate, thereby driving the second gear to rotate, thereby driving the rotating shaft to rotate. Through the arrangement of the synchronous belt, the driven wheel and the tensioning wheel, the two rotating shafts can be rotated synchronously, thereby driving the positioning roller to rotate, thereby driving the rubber belt to move, thereby facilitating the operator to observe the damage condition of the rubber belt surface. The device has the advantage of good positioning effect.
[0013] 2. In the utility model, through the arrangement of the first motor, the first gear and the second gear, the operator can start the first motor to rotate to drive the first gear to rotate, and then drive the second gear to rotate, and then drive the rotating shaft to rotate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the back side of the structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure of the drive box of the utility model;
[0017] Figure 4 For this utility model Figure 2 A schematic diagram of the enlarged structure in the middle.
[0018] In the figure: 1. support plate; 2. opening; 3. movable block; 4. rotating shaft; 5. positioning roller; 6. driven wheel; 7. sliding block; 8. tensioning wheel; 9. fixing block; 10. tension spring; 11. support block; 12. first threaded rod; 13. rotating handle; 14. magnifying glass; 15. driving box; 16. positive and negative threaded rod; 17. mounting block; 18. second motor; 19. brush rod; 20. third motor; 21. nozzle; 22. water tank; 23. water pump; 24. fourth motor; 25. first motor; 26. first gear; 27. second gear; 28. movable column; 29. support column; 30. bolt; 31. bottom plate; 32. collecting box. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figures 1 to 4 As shown, a rubber belt scratch repair device system comprises a support plate 1, a through hole 2 is opened on the front of the support plate 1, a movable block 3 is movably connected inside the through hole 2, a rotating shaft 4 is movably connected inside the support plate 1 and inside the movable block 3, a positioning roller 5 is fixedly connected to the front of the rotating shaft 4, a driven wheel 6 is fixedly connected to the back of the rotating shaft 4, support blocks 11 are fixedly connected to both sides of the back of the support plate 1, a first threaded rod 12 is movably connected inside the support block 11, the first threaded rod 12 is threadedly connected to the movable block 3, and the right side of the first threaded rod 12 is fixedly connected to the positioning roller 5. A turning handle 13 is connected, a slide groove is arranged on the back of the support plate 1, and a slider 7 is movably connected inside the slide groove, a tensioning wheel 8 is movably connected to the back of the slider 7, the driven wheel 6 is connected to the tensioning wheel 8 through a synchronous belt transmission, a fixed block 9 is fixedly connected to the back of the support plate 1, a tension spring 10 is fixedly connected to the top of the fixed block 9, the tension spring 10 is fixedly connected to the slider 7, an anti-slip strip is arranged on the surface of the positioning roller 5, and the number of the anti-slip strips is several, and the anti-slip strips are evenly distributed on the surface of the positioning roller 5 in a ring shape, and a magnifying glass 14 is fixedly connected to the front of the support plate 1.
[0021] refer to Figure 2 A first motor 25 is fixedly connected to the back of the support plate 1 , a first gear 26 is fixedly connected to the output end of the first motor 25 , a second gear 27 is sleeved on the surface of the rotating shaft 4 , and the first gear 26 meshes with the second gear 27 .
[0022] As a technical optimization solution of the utility model, through the setting of the first motor 25, the first gear 26 and the second gear 27, the operator can start the first motor 25 to rotate and drive the first gear 26 to rotate, and then drive the second gear 27 to rotate, and then drive the rotating shaft 4 to rotate.
[0023] refer to Figure 1 and Figure 3A driving box 15 is fixedly connected to the front of the supporting plate 1, and a positive and negative threaded rod 16 is movably connected inside the driving box 15. The top and bottom of the surface of the positive and negative threaded rod 16 are threadedly connected to a mounting block 17, and a second motor 18 is fixedly connected to the front of the mounting block 17, and a brush rod 19 is fixedly connected to the output end of the second motor 18. A third motor 20 is fixedly connected to the top of the driving box 15, and the output end of the third motor 20 is fixedly connected to the positive and negative threaded rod 16, and the mounting block 17 is movably connected to the driving box 15.
[0024] As a technical optimization scheme of the utility model, through the setting of the drive box 15, the forward and reverse threaded rod 16, the mounting block 17, the second motor 18, the brush rod 19 and the third motor 20, the operator can start the third motor 20 to rotate and drive the forward and reverse threaded rod 16 to rotate, thereby driving the two mounting blocks 17 to approach each other, and then driving the second motor 18 and the brush rod 19 on the upper and lower sides to approach each other until the brush rod 19 contacts the rubber belt, and then the operator starts the second motor 18 to rotate and drives the brush rod 19 to rotate, thereby cleaning the stains on the surface of the rubber belt.
[0025] refer to Figure 1 and Figure 2 The front of the support plate 1 is fixedly connected with a nozzle 21 through a mounting plate, the back of the support plate 1 is fixedly connected with a water tank 22, the top of the water tank 22 is connected with a water inlet pipe, the left side of the water tank 22 is connected with a water pump 23, and the water pump 23 is connected to the nozzle 21 through a pipeline.
[0026] As a technical optimization solution of the utility model, through the arrangement of the nozzle 21, the water tank 22 and the water pump 23, the operator can start the water pump 23 to make the nozzle 21 spray water, thereby washing the rubber belt.
[0027] refer to Figure 2 Both sides of the water tank 22 are movably connected with stirring rods, and both sides of the back of the water tank 22 are fixedly connected with the fourth motor 24, and the output end of the fourth motor 24 is fixedly connected to the stirring rods.
[0028] As a technical optimization solution of the utility model, through the setting of the fourth motor 24 and the stirring rod, the operator can add detergent into the water tank 22, and then start the fourth motor 24 to rotate and drive the stirring rod to rotate, thereby diluting and mixing the detergent.
[0029] refer to Figure 1 and Figure 2Movable columns 28 are fixedly connected to both sides of the back side of the support plate 1, and the surface of the movable column 28 is movably connected to the support column 29, and the front side of the support column 29 is threadedly connected to the bolt 30. A card slot is provided on the front side of the movable column 28, and the bolt 30 is movably connected to the card slot. The bottom of the support column 29 is fixedly connected to the bottom plate 31, and the top of the bottom plate 31 is movably connected to the collection box 32.
[0030] As a technical optimization solution of the utility model, through the setting of the movable column 28, the support column 29 and the bolt 30, the operator can adjust the height of the movable column 28, and then adjust the height of the support plate 1, and then use the bolt 30 to lock the position of the movable column 28. Through the setting of the collection box 32, stains and wastewater can be collected.
[0031] The working principle and use process of the utility model are as follows: when in use, the operator puts the rubber belt to be repaired on the surfaces of the two positioning rollers 5, and then the operator rotates the handle 13 to drive the first threaded rod 12 to rotate, thereby driving the movable block 3 to move to the right, thereby driving the rotating shaft 4 and the positioning roller 5 located on the right to move to the right, thereby tensioning the rubber belt. The operator can start the first motor 25 to rotate and drive the first gear 26 to rotate, thereby driving the second gear 27 to rotate, thereby driving the rotating shaft 4 to rotate. Through the arrangement of the synchronous belt, the driven wheel 6 and the tensioning wheel 8, the two rotating shafts 4 can be made to rotate synchronously, thereby driving the positioning roller 5 to rotate, thereby driving the rubber belt to move, thereby facilitating the operator to observe the damage condition of the rubber belt surface.
[0032] The operator can clean the rubber belt, and then apply glue or rubber filler to the scratched area several times after the rubber belt is dry;
[0033] Under the action of the tension spring 10, the slider 7 is always subjected to a downward pulling force, so that the tensioning wheel 8 tensions the synchronous belt, thereby ensuring that when one of the rotating shafts 4 rotates, the two rotating shafts 4 can rotate synchronously through the setting of the driven wheel 6, the synchronous belt and the tensioning wheel 8.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rubber belt scratch repair device system, comprising a support plate (1), characterized in that: The support plate (1) has a through opening (2) on the front side, a movable block (3) is movably connected to the interior of the through opening (2), a rotating shaft (4) is movably connected to the interior of the support plate (1) and the interior of the movable block (3), a positioning roller (5) is fixedly connected to the front side of the rotating shaft (4), a driven wheel (6) is fixedly connected to the back side of the rotating shaft (4), support blocks (11) are fixedly connected to both sides of the back side of the support plate (1), a first threaded rod (12) is movably connected to the interior of the support block (11), the first threaded rod (12) is threadedly connected to the movable block (3), a rotating handle (13) is fixedly connected to the right side of the first threaded rod (12), and the The back of the support plate (1) is provided with a slide groove, and a slider (7) is movably connected inside the slide groove, and a tension wheel (8) is movably connected to the back of the slider (7), and the driven wheel (6) and the tension wheel (8) are connected via a synchronous belt transmission. The back of the support plate (1) is fixedly connected with a fixed block (9), and the top of the fixed block (9) is fixedly connected with a tension spring (10), and the tension spring (10) is fixedly connected to the slider (7). The surface of the positioning roller (5) is provided with anti-slip strips, and the number of anti-slip strips is several, and the anti-slip strips are evenly distributed on the surface of the positioning roller (5) in an annular shape. The front of the support plate (1) is fixedly connected with a magnifying glass (14).
2. A rubber belt scratch repair device system according to claim 1, characterized in that: A first motor (25) is fixedly connected to the back of the support plate (1), a first gear (26) is fixedly connected to the output end of the first motor (25), a second gear (27) is sleeved on the surface of the rotating shaft (4), and the first gear (26) meshes with the second gear (27).
3. A rubber belt scratch repair device system according to claim 1, characterized in that: The front side of the support plate (1) is fixedly connected to a drive box (15), the interior of the drive box (15) is movably connected to a positive and negative threaded rod (16), the top and bottom of the surface of the positive and negative threaded rod (16) are both threadedly connected to a mounting block (17), the front side of the mounting block (17) is fixedly connected to a second motor (18), the output end of the second motor (18) is fixedly connected to a brush rod (19), the top of the drive box (15) is fixedly connected to a third motor (20), the output end of the third motor (20) is fixedly connected to the positive and negative threaded rod (16), and the mounting block (17) is movably connected to the drive box (15).
4. A rubber belt scratch repair device system according to claim 1, characterized in that: The front side of the support plate (1) is fixedly connected to a nozzle (21) via a mounting plate, the back side of the support plate (1) is fixedly connected to a water tank (22), the top of the water tank (22) is connected to a water inlet pipe, the left side of the water tank (22) is connected to a water pump (23), and the water pump (23) is connected to the nozzle (21) via a pipeline.
5. A rubber belt scratch repair device system according to claim 4, characterized in that: Both sides of the water tank (22) are movably connected to stirring rods, and both sides of the back side of the water tank (22) are fixedly connected to a fourth motor (24), and the output end of the fourth motor (24) is fixedly connected to the stirring rod.
6. A rubber belt scratch repair device system according to claim 1, characterized in that: Both sides of the back side of the support plate (1) are fixedly connected to movable columns (28), the surface of the movable column (28) is movably connected to a support column (29), the front side of the support column (29) is threadedly connected to a bolt (30), the front side of the movable column (28) is provided with a slot, the bolt (30) is movably connected to the slot, the bottom of the support column (29) is fixedly connected to a bottom plate (31), and the top of the bottom plate (31) is movably connected to a collection box (32).