Roller press for laminated glass production
By designing a roll press for laminated glass production with sliding rods, moving blocks and electric push rods, the problem that traditional roll presses cannot self-adjust the roller height and pressure, achieving higher quality laminated glass production.
Patent Information
- Application Number
- CN202420625259.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-29
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-29
AI Technical Summary
The traditional roll press for laminated glass production cannot self-adjust the roller height and pressure, which can easily lead to glass breakage or bubbles that cannot be completely eliminated, resulting in unqualified glass quality.
A roller press including a sliding rod, a moving block, an insulated box, an electric push rod, a lift plate, a mounting frame, a roller, a lead screw and a motor is designed. By controlling the motor and an electric push rod to adjust the rotation of the lead screw and the roller, the self-adjusting roller press of the laminated glass is achieved.
Self-adjustment roller pressing of laminated glass is achieved, avoiding the problems of glass breakage and bubble residues, and improving the quality and production efficiency of glass.
Smart Images
Figure CN222554487U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laminated glass production, and more specifically, to a roller press for laminated glass production. Background Art
[0002] Laminated glass is a composite glass product made of two or more pieces of glass with one or more layers of organic polymer interlayer in between. After special high-temperature pre-pressing (or vacuuming) and high-temperature and high-pressure process treatment, the glass and the interlayer are permanently bonded together. A roller press is a device used to compact laminated glass. However, traditional roller presses cannot adjust the rolling height and pressure by themselves. It is easy for the pressure to be too high and the glass to be crushed, or the pressure is too low, and the bubbles between the interlayer and the glass cannot be completely eliminated, resulting in unqualified quality of the laminated glass. In addition, laminated glass is mostly placed directly on the upper end of the processing platform for rolling. This method is not convenient for taking the rolled glass after the rolling is completed, which reduces the production efficiency of laminated glass. Utility Model Content
[0003] 1. Technical issues to be resolved
[0004] In view of the problems existing in the prior art, the utility model provides a roller press for the production of laminated glass to solve the technical problem that the traditional roller press mentioned in the background technology cannot self-regulate the roller height and pressure, and is prone to the problem that the pressure is too high and the glass is crushed, or the pressure is too low and the bubbles between the interlayer and the glass cannot be completely eliminated, resulting in the quality of the laminated glass being unqualified.
[0005] (II) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a roller press for producing laminated glass, comprising a box body, a sliding rod is fixedly provided on the inner wall of the box body and at both the front and rear ends, a moving block is slidably provided on the sliding rod, a heat insulation box is fixedly provided on the lower end face of the moving block, an electric push rod is provided inside the heat insulation box, the output end of the electric push rod passes through the heat insulation box and is provided with a lifting plate, a mounting frame is provided on the lower end face of the lifting plate, a roller is rotatably provided inside the mounting frame, a lead screw is rotatably provided inside the box body, the lead screw is threadedly mounted on the moving block, a motor is provided on the outer wall of the box body, the output end of the motor is fixedly connected to the lead screw, a placing device is provided inside the box body, and the placing device is located at the lower end of the roller.
[0007] The utility model is further configured as follows: the placement device includes a placement box, a lower end surface of the placement box and both sides are fixedly provided with mounting blocks, the interior of the mounting blocks are rotatably provided with wheels, and the inner wall of the box body and both sides are provided with slide rails, the wheels are located inside the slide rails and are installed in cooperation with the slide rails to facilitate the movement of the placement box.
[0008] The utility model is further configured such that through holes are provided on both sides of the box body, locking pins are slidably provided inside the through holes, locking holes are provided on both sides of the placement box, one end of the locking pin passes through the through holes and is located inside the locking holes, so as to facilitate fixing of the placement box.
[0009] The utility model is further configured such that a spring is fixedly provided on the outer end of the through hole and on the outer wall of the box body, a pull block is fixedly provided on the other end of the locking pin, and the other end of the spring is fixedly connected to the inner wall of the pull block, so as to facilitate pushing the locking pin into the locking hole.
[0010] The utility model is further configured such that a heating box is fixedly provided on the upper end surface of the box body, an electric heating wire is provided inside the heating box, a blower is provided on the upper end surface of the box body and on one side of the heating box, and an output end of the blower is connected to the heating box to facilitate sending hot air into the box body.
[0011] The utility model is further configured such that a wind collecting box is provided on the rear end face of the box body, a nozzle is provided on the outer wall of the wind collecting box and located inside the box body, a plurality of nozzles are provided and are evenly distributed, a connecting pipe is provided on the outer wall of the heating box, and the other end of the connecting pipe is connected to the wind collecting box to facilitate heating of the laminated glass.
[0012] The utility model is further configured such that the front end surface of the box body is hingedly provided with door bodies on both sides, and the inner walls of the door bodies are provided with sealing rings, which abut against the outer walls of the box body to facilitate closing the front end of the box body.
[0013] The utility model is further configured that an observation window is provided on the outer wall of the door body, so as to facilitate viewing of the internal conditions of the box body.
[0014] (III) Beneficial effects
[0015] Compared with the prior art, the utility model provides a roller press for producing laminated glass, which has the following beneficial effects:
[0016] 1. By setting a sliding rod, a moving block, a heat insulation box, an electric push rod, a lifting plate, a mounting frame, a roller, a lead screw and a motor, the user can control the motor to rotate the lead screw, and then the lead screw will drive the moving block and the roller to rotate, so as to achieve the effect of rolling the laminated glass. In addition, the height of the roller can be adjusted by controlling the electric push rod, so as to self-adjust the pressure of the rolling, which is convenient to use.
[0017] 2. By providing a placement box, a mounting block, wheels, a slide rail, a locking pin, a locking hole, a spring and a pull block, the user can pull the pull block outward to disengage one end of the locking pin from the locking hole. At this time, the placement box can be taken out by the cooperation of the wheels and the slide rail to facilitate taking out the glass inside.
[0018] 3. By setting up a heating box, an electric heating wire, a blower, an air collecting box, a nozzle and a connecting pipe, the user can generate heat through the electric heating wire, and then turn on the blower to allow the heat to enter the air collecting box through the connecting pipe and be sprayed out through the nozzle to heat the laminated glass and achieve a better bonding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is an overall schematic diagram of a roller press for producing laminated glass when it is not in use;
[0020] Figure 2 This is a schematic diagram of the installation of components inside the box;
[0021] Figure 3 It is a schematic diagram of the positions of the sliding rod, the sliding rail, the through hole and the spring on the box body;
[0022] Figure 4 It is a schematic diagram of the installation position of the air collecting box and the connecting pipe on the box body;
[0023] Figure 5 This is a schematic diagram of the position of the electric heating wire inside the heating box;
[0024] Figure 6 Exploded view of the installation of thermal insulation box, electric push rod, lifting plate, mounting frame and roller;
[0025] Figure 7 Schematic diagram of the position of the sealing ring on the door body.
[0026] In the figure: 1. box body; 2. sliding rod; 3. moving block; 4. heat insulation box; 5. electric push rod; 6. lifting plate; 7. mounting frame; 8. roller; 9. lead screw; 10. motor; 11. placement box; 12. mounting block; 13. wheel; 14. slide rail; 15. through hole; 16. locking pin; 17. locking hole; 18. spring; 19. pull block; 20. heating box; 21. electric heating wire; 22. blower; 23. air collecting box; 24. nozzle; 25. connecting pipe; 26. door body; 27. sealing ring; 28. observation window. DETAILED DESCRIPTION
[0027] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0029] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0030] See also Figure 1-7 A roller press for producing laminated glass comprises a box body 1, on the inner wall of the box body 1 and at both the front and rear ends are fixedly provided with sliding rods 2, on the sliding rods 2 are slidingly provided with moving blocks 3, a heat insulation box 4 is fixedly provided on the lower end surface of the moving block 3, an electric push rod 5 is arranged inside the heat insulation box 4, the output end of the electric push rod 5 passes through the heat insulation box 4 and is provided with a lifting plate 6, the lower end surface of the lifting plate 6 is provided with a mounting frame 7, a roller 8 is rotatably arranged inside the mounting frame 7, a lead screw 9 is rotatably arranged inside the box body 1, the lead screw 9 is threadedly mounted with the moving block 3, a motor 10 is arranged on the outer wall of the box body 1, the output end of the motor 10 is fixedly connected with the lead screw 9, a placing device is arranged inside the box body 1, and the placing device is located at the lower end of the roller 8.
[0031] In this embodiment, the placement device includes a placement box 11, and mounting blocks 12 are fixedly provided on the lower end surface of the placement box 11 and on both sides, and wheels 13 are rotatably provided inside the mounting blocks 12. Slide rails 14 are provided on the inner wall of the box body 1 and on both sides, and the wheels 13 are located inside the slide rails 14 and are installed in coordination with the slide rails 14. Through holes 15 are provided on both side surfaces of the box body 1, and locking pins 16 are slidably provided inside the through holes 15. Locking holes 17 are provided on both side surfaces of the placement box 11, one end of the locking pin 16 passes through the through hole 15 and is located inside the locking hole 17, and a spring 18 is fixedly provided at the outer end of the through hole 15 and on the outer wall of the box body 1, and a pull block 19 is fixedly provided on the other end of the locking pin 16, and the other end of the spring 18 is fixedly connected to the inner wall of the pull block 19.
[0032] More specifically, the user can control the motor 10 to rotate the lead screw 9, and the lead screw 9 will drive the moving block 3 and the roller 8 to rotate, so as to achieve the effect of rolling the laminated glass. The user can also control the electric push rod 5 to adjust the height of the roller 8 to self-regulate the rolling pressure. When the glass needs to be taken, the pull block 19 can be pulled outward to disengage one end of the locking pin 16 from the locking hole 17. At this time, the placement box 11 can be taken out by the cooperation of the wheel 13 and the slide rail 14, so as to facilitate the taking of the glass inside it.
[0033] See also Figure 2 and Figure 5 As an implementation method for heating the glass inside the box body 1: a heating box 20 is fixedly provided on the upper end surface of the box body 1, an electric heating wire 21 is provided inside the heating box 20, a blower 22 is provided on the upper end surface of the box body 1 and on one side of the heating box 20, the output end of the blower 22 is connected with the heating box 20, a wind collecting box 23 is provided on the rear end surface of the box body 1, a nozzle 24 is provided on the outer wall of the wind collecting box 23 and located inside the box body 1, a plurality of nozzles 24 are arranged and are evenly distributed, a connecting pipe 25 is provided on the outer wall of the heating box 20, and the other end of the connecting pipe 25 is connected with the wind collecting box 23.
[0034] Specifically, the user can turn on the blower 22 to blow the heat generated by the electric heating wire 21 into the box body 1, so as to heat the laminated glass through the nozzle 24 to achieve a better bonding effect.
[0035] Please refer to Figure 1 and Figure 7 As a further implementation method of closing the front end of the box body 1: a door body 26 is hinged on both sides of the front end surface of the box body 1, and a sealing ring 27 is provided on the inner wall of the door body 26. The sealing ring 27 is against the outer wall of the box body 1, and an observation window 28 is provided on the outer wall of the door body 26.
[0036] Specifically, the user can close the front end of the box body 1 through the door body 26 .
[0037] To sum up, when the overall equipment is in use: the user can pull the pull block 19 outward to disengage one end of the locking pin 16 from the locking hole 17, and then the placement box 11 can be taken out through the cooperation of the wheel 13 and the slide rail 14 to place the laminated glass to be rolled into the placement box 11, and then push the placement box 11 into the slide rail 14, and make the locking pin 16 enter the locking hole 17, and then close the door body 26, and then control the motor 10 to rotate the screw 9, and then the screw 9 will drive the moving block 3 and the roller 8 to rotate, so as to achieve the effect of rolling the laminated glass, and the height of the roller 8 can also be adjusted by controlling the electric push rod 5 to self-adjust the rolling pressure, and in the process of rolling, heat can also be generated by the electric heating wire 21, and then the blower 22 is turned on to allow the heat to enter the air collecting box 23 through the connecting pipe 25, and sprayed out through the nozzle 24, so as to heat the laminated glass and make its bonding effect better.
[0038] When the laminated glass needs to be rolled, the motor 10 is controlled to rotate the lead screw 9, and the lead screw 9 will drive the moving block 3 and the roller 8 to rotate, so as to achieve the effect of rolling the laminated glass. The height of the roller 8 can also be adjusted by controlling the electric push rod 5 to self-regulate the rolling pressure.
[0039] When the storage box 11 needs to be taken out, the user can pull the pull block 19 outward to disengage one end of the locking pin 16 from the locking hole 17 , and then the storage box 11 can be taken out through the cooperation of the wheels 13 and the slide rails 14 .
[0040] During rolling, heat can be generated by the electric heating wire 21, and then the blower 22 is turned on to allow the heat to enter the air collecting box 23 through the connecting pipe 25 and be sprayed out through the nozzle 24 to heat the laminated glass and achieve a better bonding effect.
[0041] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A roller press for producing laminated glass, comprising a housing (1), characterized in that: A sliding rod (2) is fixedly provided on the inner wall of the box body (1) and at both the front and rear ends. A moving block (3) is slidably provided on the sliding rod (2). A heat insulation box (4) is fixedly provided on the lower end surface of the moving block (3). An electric push rod (5) is provided inside the heat insulation box (4). The output end of the electric push rod (5) passes through the heat insulation box (4) and is provided with a lifting plate (6). The lower end surface of the lifting plate (6) is provided with a mounting frame (7). A roller (8) is rotatably provided inside the mounting frame (7). A lead screw (9) is rotatably provided inside the box body (1). The lead screw (9) is threadedly mounted on the moving block (3). A motor (10) is provided on the outer wall of the box body (1). The output end of the motor (10) is fixedly connected to the lead screw (9). A placement device is provided inside the box body (1). The placement device is located at the lower end of the roller (8).
2. The roller press for producing laminated glass according to claim 1, characterized in that: The placement device comprises a placement box (11), the lower end surface of the placement box (11) and both sides thereof are fixedly provided with mounting blocks (12), the interior of the mounting blocks (12) are rotatably provided with wheels (13), and the inner wall of the box body (1) and both sides thereof are provided with slide rails (14), the wheels (13) are located inside the slide rails (14) and are installed in coordination with the slide rails (14).
3. The roller press for producing laminated glass according to claim 2, characterized in that: Both sides of the box body (1) are provided with through holes (15), and locking pins (16) are slidably provided inside the through holes (15). Both sides of the placement box (11) are provided with locking holes (17), and one end of the locking pin (16) passes through the through holes (15) and is located inside the locking holes (17).
4. The roller press for producing laminated glass according to claim 3, characterized in that: A spring (18) is fixedly provided at the outer end of the through hole (15) and on the outer wall of the box body (1), a pull block (19) is fixedly provided at the other end of the locking pin (16), and the other end of the spring (18) is fixedly connected to the inner wall of the pull block (19).
5. The roller press for producing laminated glass according to claim 1, characterized in that: A heating box (20) is fixedly provided on the upper end surface of the box body (1), an electric heating wire (21) is provided inside the heating box (20), and a blower (22) is provided on the upper end surface of the box body (1) and on one side of the heating box (20), and the output end of the blower (22) is connected to the heating box (20).
6. The roller press for producing laminated glass according to claim 5, characterized in that: A wind collecting box (23) is provided on the rear end face of the box body (1), a nozzle (24) is provided on the outer wall of the wind collecting box (23) and located inside the box body (1), and a plurality of nozzles (24) are provided and are evenly distributed. A connecting pipe (25) is provided on the outer wall of the heating box (20), and the other end of the connecting pipe (25) is connected to the wind collecting box (23).
7. The roller press for producing laminated glass according to claim 1, characterized in that: The front end surface of the box body (1) is hingedly provided with a door body (26) on both sides, and a sealing ring (27) is provided on the inner wall of the door body (26), and the sealing ring (27) abuts against the outer wall of the box body (1).
8. The roller press for producing laminated glass according to claim 7, characterized in that: An observation window (28) is provided on the outer wall of the door body (26).