Photovoltaic support surface hot galvanizing device
By designing a hot-dip galvanizing device on the surface of the photovoltaic bracket including zinc pool, protective pool, hydraulic cylinder and adjustment device, the problem of workers burning caused by high-temperature zinc liquid splash during zinc hot-dip is solved, and the effect of improving the safety of hot-dip galvanizing is achieved.
Patent Information
- Application Number
- CN202421215863.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The photovoltaic bracket may splash out of high-temperature zinc liquid during the zinc hot-dip process, causing workers to burn, posing safety risks.
A hot-dip galvanizing device on the surface of the photovoltaic bracket is designed, including a zinc pool, a protective pool, a hydraulic cylinder and a regulating device. The photovoltaic bracket is immersed under the zinc pool through the adjustment device, and then moved up to the protective pool after the zinc liquid adheres. After the zinc droplets fall out and cools, avoiding the high-temperature zinc liquid from contacting the workers.
It effectively prevents high-temperature zinc liquid from scalding workers and improves the safety of hot-dip galvanizing work.
Smart Images

Figure CN222557016U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic bracket production and processing, in particular to a photovoltaic bracket surface hot-dip galvanizing device. Background Art
[0002] Photovoltaic brackets are steel components. The working environment of photovoltaic brackets requires them to be wind-resistant, rain-resistant, and erosion-resistant. Therefore, during the production and processing of photovoltaic brackets, galvanizing equipment will be used to galvanize their surfaces. When the photovoltaic bracket is hot-dip galvanized, high-temperature zinc liquid may splash out and cause burns to workers, posing a safety hazard. Utility Model Content
[0003] The purpose of the present application is to provide a photovoltaic bracket surface hot-dip galvanizing device, aiming to solve the above-mentioned problems in the prior art.
[0004] The present application provides a photovoltaic bracket surface hot-dip galvanizing device, including a zinc pool, on which a protective pool is fixedly connected; the zinc pool is fixedly installed on a base plate, and a slide groove extending in the front-to-back direction is fixedly installed on each of the left and right ends of the base plate, and a support block is slidably connected in the slide groove, and a hydraulic cylinder is fixedly connected to the support block, and a limit rod is fixedly installed on each of the two sides of the hydraulic cylinder, and a support plate is slidably connected to the limit rod, and an adjustment device is fixedly installed on the support plate, and a protective shell is provided on the outer cover of the adjustment device.
[0005] Furthermore, the side walls and the bottom of the zinc pool are both double-layer structures, and a heating plate is sandwiched in the double-layer structure.
[0006] Furthermore, the hydraulic cylinder comprises a cylinder body, one end of which is fixedly and deeply mounted on a support block, the other end of which is slidably connected with a piston rod, and one end of the piston rod away from the cylinder body is fixedly connected to the support plate.
[0007] Furthermore, a through hole penetrating the upper and lower surfaces of the support plate is respectively formed near the four vertices of the support plate, and the inner diameter and position of the through hole match the diameter and position of the limiting rod.
[0008] Furthermore, the adjustment device includes a double-headed motor, with driving gears fixedly connected at both ends of the double-headed motor, and a driven gear vertically engaged with the side of the driving gear, and the driven gear is fixedly connected to a connecting rod, and the connecting rod is rotatably connected to a support column.
[0009] Furthermore, there are two support columns, which are fixedly mounted on the support plate, and a rotating shaft is rotatably connected between the two support columns, and the connecting rod is sleeved on the rotating shaft.
[0010] Furthermore, two circular baffles are fixedly connected to the connecting rod near the left and right ends, and a group of sliding rope groups are connected in the middle of each group of circular baffles. One end of the sliding rope group is fixedly connected to the connecting rod, and the other end of the sliding rope group passes through the support plate through a fine hole. One end of the sliding rope group passing through the support plate is fixedly connected to a hook.
[0011] Furthermore, the support plate is provided with four fine holes penetrating the upper and lower surfaces of the support plate, and the upper and lower ends of the fine holes are arc surfaces.
[0012] Furthermore, the protective shell is provided with four fine holes penetrating the left and right side plates of the protective shell, the left and right ends of the fine holes are arc surfaces, and the fine holes are used for the sliding rope group to pass through.
[0013] Furthermore, the positions of the fine holes on the support plate correspond one-to-one to the positions of the fine holes on the protective shell.
[0014] The beneficial effects of the utility model are as follows: the utility model immerses the photovoltaic bracket into the zinc pool through the adjusting device, and after the zinc liquid adheres to the photovoltaic bracket, the photovoltaic bracket is moved up to the protection pool through the adjusting device, and after the excess zinc liquid drips back into the zinc pool, the photovoltaic bracket is moved out for cooling. The use process can prevent the high-temperature zinc liquid from scalding the workers, thereby improving the safety of hot-dip galvanizing work. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 A cross-sectional schematic diagram of the regulating device.
[0017] Figure 3 It is a cross-sectional schematic diagram of the connecting rod connection structure.
[0018] In the figure:
[0019] 1- zinc pool; 2- protection pool; 3- bottom plate; 4- slide groove; 5- support block; 6- limit rod; 7- support plate; 8- protective shell; 9- cylinder body; 10- piston rod; 11- through hole; 12- double-headed motor; 13- driving gear; 14- driven gear; 15- connecting rod; 16- support column; 17- rotating shaft; 18- circular baffle; 19- sliding rope group; 20- hook; 21- fine hole; 22- arc surface. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figure 1-3 A photovoltaic bracket surface hot-dip galvanizing device shown includes a zinc pool 1, a protective pool 2 is fixedly connected to the zinc pool 1, the zinc pool 1 is used to store and heat zinc liquid, and the highest point of the zinc liquid is lower than the lowest point of the protective pool 2; the protective pool 2 can be set as a cube with a larger cross-section at the top and a smaller cross-section at the bottom, so as to facilitate the lowering of the photovoltaic bracket. The zinc pool 1 is fixedly installed on a bottom plate 3, and a slide 4 extending in the front-to-back direction is fixedly installed at each of the left and right ends of the bottom plate 3. A support block 5 is slidably connected in the slide 4, and a hydraulic cylinder is fixedly connected to the support block 5. A limit rod 6 is fixedly installed on each of the two sides of the hydraulic cylinder, and a support plate 7 is slidably connected to the limit rod 6. The cross-sectional size of the support plate 7 is larger than the maximum cross-sectional size of the protective pool 2. An adjustment device is fixedly installed on the support plate 7, and a protective shell 8 is provided on the outer cover of the adjustment device. The protective shell 8 can prevent dust from falling into the adjustment device and causing the adjustment device to jam.
[0022] The side wall and the bottom of the zinc pool 1 are both double-layer structures, and a heating plate is sandwiched in the double-layer structure to heat the zinc liquid in the zinc pool 1.
[0023] The hydraulic cylinder includes a cylinder body 9, one end of which is fixed and deeply installed on the support block 5, and the other end of the cylinder body 9 is slidably connected with a piston rod 10. The end of the piston rod 10 away from the cylinder body 9 is fixedly connected to the support plate 7, and the support plate 7 moves up and down on the support block 5 through the hydraulic cylinder.
[0024] The support plate 7 is provided with a through hole 11 passing through the upper and lower surfaces of the support plate 7 near the four vertices, and the inner diameter and position of the through hole 11 match the diameter and position of the limit rod 6. The limit rod 6 ensures that the support plate 7 can move up and down smoothly on the support block.
[0025] The adjusting device includes a double-headed motor 12, and the two ends of the double-headed motor 12 are fixedly connected with a driving gear 13. The side of the driving gear 13 is vertically meshed with a driven gear 14, and the driven gear 14 is fixedly connected to a connecting rod 15, and the connecting rod 15 is rotatably connected to a support column 16.
[0026] There are two support columns 16 , which are fixedly mounted on the support plate 7 . A rotating shaft 17 is rotatably connected between the two support columns 16 , and the connecting rod 15 is sleeved on the rotating shaft 17 .
[0027] Two circular baffles 18 are fixedly connected to the positions near the left and right ends of the connecting rod 15, and a group of sliding rope groups 19 are connected in the middle of each group of circular baffles 18. One end of the sliding rope group 19 is fixedly connected to the connecting rod 15, and the other end of the sliding rope group 19 passes through the support plate 7 through the fine hole 21. The end of the sliding rope group 19 passing through the support plate 7 is fixedly connected with a hook 20. The spacing between each group of two circular baffles 18 matches the diameter of the sliding rope of the sliding rope group 19, and the four groups of sliding rope groups 19 move up and down in the same manner under the cooperation of the double-headed motor 12, the driving gear 13 and the driven gear 14.
[0028] The support plate 7 is provided with four fine holes 21 penetrating the upper and lower surfaces of the support plate 7 , and the upper and lower ends of the fine holes 21 are arc surfaces 22 .
[0029] The protective shell 8 is provided with four small holes 21 penetrating the left and right side plates of the protective shell 8 , and the left and right ends of the small holes 21 are arc surfaces 22 , and the small holes 21 are for the sliding rope set 19 to pass through.
[0030] The two ends of the thin hole 21 are designed as arc surfaces 22 to prevent the sliding rope set 19 from breaking during the movement.
[0031] The positions of the fine holes 21 on the support plate 7 correspond to the positions of the fine holes 21 on the protective shell 8 one by one, ensuring that the moving distances of the four sliding rope groups 19 are the same.
[0032] During use, after the photovoltaic bracket is hoisted on the adjusting device through the hook 20, the support plate 7 is moved to the top of the zinc pool 1 through the support block 5, and then the support plate 7 is moved down close to the upper end of the protection pool 2 through the hydraulic cylinder, and then the photovoltaic bracket is immersed in the zinc pool 1 through the adjusting device. After the zinc liquid adheres to the photovoltaic bracket, the photovoltaic bracket is moved up to the protection pool 2 through the adjusting device. After the excess zinc liquid drips back into the zinc pool 1, the photovoltaic bracket is moved out for cooling. The use process can prevent the high-temperature zinc liquid from scalding the workers, thereby improving the safety of hot-dip galvanizing work.
[0033] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A photovoltaic bracket surface hot-dip galvanizing device, characterized in that: It comprises a zinc pool, on which a protective pool is fixedly connected; the zinc pool is fixedly installed on a bottom plate, and a slide groove extending in the front-rear direction is fixedly installed at each of the left and right ends of the bottom plate, a support block is slidably connected in the slide groove, a hydraulic cylinder is fixedly connected to the support block, a limit rod is fixedly installed on each of the two sides of the hydraulic cylinder, a support plate is slidably connected to the limit rod, an adjustment device is fixedly installed on the support plate, and a protective shell is arranged outside the adjustment device.
2. A photovoltaic bracket surface hot-dip galvanizing device according to claim 1, characterized in that: The side wall and the bottom of the zinc pool are both double-layer structures, and a heating plate is sandwiched in the double-layer structure.
3. A photovoltaic bracket surface hot-dip galvanizing device according to claim 1, characterized in that: The hydraulic cylinder comprises a cylinder body, one end of which is fixed and deeply mounted on a support block, the other end of which is slidably connected with a piston rod, and one end of the piston rod away from the cylinder body is fixedly connected to the support plate.
4. A photovoltaic bracket surface hot-dip galvanizing device according to claim 3, characterized in that: A through hole penetrating the upper and lower surfaces of the support plate is respectively formed near the four vertices of the support plate, and the inner diameter and position of the through hole match the diameter and position of the limiting rod.
5. A photovoltaic bracket surface hot-dip galvanizing device according to claim 1, characterized in that: The adjusting device comprises a double-headed motor, both ends of which are fixedly connected with driving gears, the side faces of the driving gears are vertically meshed with driven gears, the driven gears are fixedly connected to a connecting rod, and the connecting rod is rotatably connected to a supporting column.
6. A photovoltaic bracket surface hot-dip galvanizing device according to claim 5, characterized in that: There are two support columns, which are fixedly mounted on the support plate. A rotating shaft is rotatably connected between the two support columns, and the connecting rod is sleeved on the rotating shaft.
7. A photovoltaic bracket surface hot-dip galvanizing device according to claim 6, characterized in that: Two circular baffles are fixedly connected to the connecting rod near the left and right ends, and a group of sliding rope groups are connected in the middle of each group of circular baffles. One end of the sliding rope group is fixedly connected to the connecting rod, and the other end of the sliding rope group passes through the support plate through a fine hole. One end of the sliding rope group passing through the support plate is fixedly connected to a hook.
8. A photovoltaic bracket surface hot-dip galvanizing device according to claim 7, characterized in that: The support plate is provided with four fine holes penetrating the upper and lower surfaces of the support plate, and the upper and lower ends of the fine holes are arc surfaces.
9. A photovoltaic bracket surface hot-dip galvanizing device according to claim 1, characterized in that: The protective shell is provided with four fine holes penetrating the left and right side plates of the protective shell, the left and right ends of the fine holes are arc surfaces, and the fine holes are used for the sliding rope group to pass through.
10. A photovoltaic support surface hot-dip galvanizing device according to claim 8 or claim 9, characterized in that: The positions of the fine holes on the support plate correspond one to one with the positions of the fine holes on the protective shell.