Shield body structure of shield tunneling machine convenient to disassemble

By designing the shield structure of the adjustment components, support components, engaging components and overshooting components, the time-consuming and laborious problem of shield disassembly in the existing technology is solved, and the rapid disassembly and automatic separation of the shield is achieved, and the construction efficiency is improved.

CN222558539UActive Publication Date: 2025-03-04袁军
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Patent Information

Application Number
CN202421525473.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-03-04
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

When disassembly, workers need to unscrew the bolts one by one when disassembly, which makes the disassembly process time-consuming and labor-intensive and inconvenient to separate the front shield, back and middle shield.

Method used

A shield structure including adjustment components, support components, engaging components and overstrike components is designed. The pushing member pushes the cylinder through the hydraulic cylinder to move the sliding plate downward, and the embedded block is moved out of the card block, realizing automatic separation and disassembly of the front shield, back and middle shield.

Benefits of technology

The rapid disassembly and automatic separation of shields of the shield machine is realized, reducing the labor burden and improving the disassembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shield tunneling machines, in particular to a shield tunneling machine shield body structure convenient to disassemble, and aims to solve the problems that in the prior art, a shield body is fixed through bolts, so that workers need to unscrew the bolts one by one for disassembly during disassembly, the disassembly process is time-consuming and labor-consuming, and the disassembly efficiency is high. In order to overcome the defects that in the prior art, a front shield, a rear shield and a middle shield are not convenient to separate after being disassembled, a supporting frame is fixed to the top of the base, a supporting seat is fixedly connected to the top of the base, a motor is fixedly connected to one side of the supporting seat, and an adjusting assembly is fixedly connected to an output shaft of the motor; according to the shield body disassembling device, a shield body of the shield tunneling machine can be automatically disassembled, the disassembling efficiency is greatly improved, meanwhile, a front shield, a rear shield and a middle shield which are disassembled can be automatically separated, and labor force is relieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shield machines, in particular to a shield body structure of a shield machine which is easy to disassemble. Background Art

[0002] A shield machine is a tunnel boring machine that uses the shield method. The shield construction method is that the tunnel boring machine builds a tunnel shield while excavating. It is different from the open construction method. The basic working principle is that a cylindrical steel component advances forward along the axis of the tunnel while excavating the soil. The shell of the cylindrical component is the shield, which plays a temporary support role for the excavated tunnel section that has not yet been lined. Shield machines are generally divided into hand-dug shields, extrusion shields, semi-mechanical shields and mechanical shields according to their working principles. After the project is completed, the shield machine needs to be disassembled.

[0003] The patent document with announcement number CN219262370U discloses a shield structure of a shield machine that is easy to disassemble, including a cutter disc, a front shield, a middle shield and a tail shield. The cutter disc is installed on the left side of the front shield, the middle shield is installed on the right side of the front shield, and the tail shield is installed on the right side of the middle shield. The bottoms of the front shield, the middle shield and the tail shield are all welded with support bases, and the right sides of the top and bottom of the outer rings of the front shield and the middle shield are both installed with latch mechanisms, and the left sides of the top and bottom of the outer rings of the middle shield and the tail shield are both installed with clamping mechanisms, and the right side of the top of the inner cavity of the tail shield is installed with a heat dissipation mechanism. The utility model has the function of facilitating the disassembly of the shield body of the shield machine. After the completion of the engineering construction, it can reduce the disassembly operation steps and the workload of the construction workers, improve the efficiency of disassembly of the shield machine, and has the function of dissipating the shield machine, which can dissipate the heat when the shield machine is working, and prevent the shield machine from malfunctioning due to overheating, thereby improving construction efficiency.

[0004] However, the above-mentioned shield structure of the shield machine that is easy to disassemble uses bolts to fix the shield body, which requires workers to unscrew the bolts one by one for disassembly, making the disassembly process time-consuming and laborious, and it is inconvenient to separate the front shield, the rear shield and the middle shield after the disassembly is completed. For this reason, we propose a shield structure of the shield machine that is easy to disassemble to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art that bolts are used to fix the shield body, resulting in the need for workers to unscrew the bolts one by one for disassembly, making the disassembly process time-consuming and laborious, and inconvenient to separate the front shield, the rear shield and the middle shield after the disassembly is completed, and proposes a shield body structure of a shield machine that is easy to disassemble.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A shield structure of a shield machine that is easy to disassemble comprises a base, a support frame is fixed on the top of the base, and a support seat is fixedly connected to the top of the base, a motor is fixedly connected to one side of the support seat, and an adjustment component is fixedly connected to the output shaft of the motor, a support component is fixedly connected to the adjustment component, a first arc-shaped limit seat is provided on the top of the support seat, and a middle shield is provided on the top of the first arc-shaped limit seat, and a front shield and a rear shield are respectively provided on both sides of the middle shield, a fixing piece is fixedly connected to the top of the middle shield, and a clamping component is provided in the fixing piece, a hydraulic cylinder is fixedly connected to the top of the support frame, and a top striking component is fixedly connected to the hydraulic cylinder.

[0008] Preferably, the adjustment assembly includes a bidirectional screw fixedly connected to the output shaft of the motor, and the bidirectional screw is rotatably installed in the support seat, and two sliding blocks are threadedly installed on the bidirectional screw, and the two sliding blocks are slidably installed in the support seat.

[0009] Preferably, the support assembly includes two second arc-shaped limit seats, and each of the second arc-shaped limit seats is provided with a groove.

[0010] Preferably, the front shield and the rear shield are matched with two second arc-shaped limit seats respectively, and the bottoms of the front shield and the rear shield are fixedly connected with protrusions, and the two protrusions are matched with two grooves respectively.

[0011] Preferably, the engaging assembly comprises two sliding plates slidably mounted in the fixing member, and the bottoms of the two sliding plates are fixedly connected to two springs, and the tops of the two sliding plates are fixedly connected to an embedding block and a column.

[0012] Preferably, the tops of the front shield and the rear shield are both fixedly connected with fixing blocks, and the two fixing blocks are both fixedly connected with clamping blocks, and the two clamping blocks are respectively matched with the two embedded blocks.

[0013] Preferably, the striking assembly includes a pushing member fixedly connected to the hydraulic cylinder, and two openings are opened on the top of the fixing member, and the pushing member cooperates with the two openings, and the pushing member cooperates with the two columns of the column.

[0014] In the utility model, the shield structure of the shield machine that is easy to disassemble has the following beneficial effects:

[0015] Due to the provision of the adjustment assembly and the support assembly, the front shield, the rear shield and the middle shield can be automatically separated after disassembly, thus reducing the labor.

[0016] Due to the provision of the locking assembly and the striking assembly, the shield body of the shield machine can be automatically disassembled, which greatly improves the disassembly efficiency.

[0017] The utility model automatically disassembles the shield body of the shield machine, greatly improving the disassembly efficiency, and can automatically separate the front shield, the rear shield and the middle shield after the disassembly is completed, thereby reducing labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the front section structure of a shield structure of a shield machine that is easy to disassemble proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the front section structure of a support assembly of a shield structure of a shield machine that is easy to disassemble, proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the front section structure of a clamping assembly of a shield structure of a shield machine that is easy to disassemble, proposed by the utility model;

[0021] Figure 4 The utility model provides a schematic front view structure diagram of a top striking assembly of a shield structure of a shield machine which is easy to disassemble.

[0022] In the figure: 1, base; 2, support frame; 3, support seat; 4, motor; 5, bidirectional screw; 6, sliding block; 7, first arc limit seat; 8, second arc limit seat; 9, groove; 10, middle shield; 11, front shield; 12, rear shield; 13, fixing member; 14, opening; 15, pushing member; 16, spring; 17, sliding plate; 18, column; 19, embedded block; 20, fixing block; 21, clamping block; 22, hydraulic cylinder. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Embodiment 1

[0025] Reference Figure 1-Figure 4 A shield structure of a shield machine that is easy to disassemble includes a base 1, a support frame 2 is fixed on the top of the base 1, and a support seat 3 is fixedly connected to the top of the base 1, and a motor 4 is fixedly connected to one side of the support seat 3, and an adjusting component is fixedly connected to the output shaft of the motor 4, and a supporting component is fixedly connected to the adjusting component, a first arc-shaped limit seat 7 is provided on the top of the support seat 3, and a middle shield 10 is provided on the top of the first arc-shaped limit seat 7, and a front shield 11 and a rear shield 12 are respectively provided on both sides of the middle shield 10, a fixing member 13 is fixedly connected to the top of the middle shield 10, and a clamping component is provided in the fixing member 13, a hydraulic cylinder 22 is fixedly connected to the top of the support frame 2, and a top striking component is fixedly connected to the hydraulic cylinder 22.

[0026] In the utility model, the adjustment component includes a bidirectional screw 5 fixedly connected to the output shaft of the motor 4, and the bidirectional screw 5 is rotatably installed in the support seat 3, and two sliding blocks 6 are threadedly installed on the bidirectional screw 5, and the two sliding blocks 6 are both slidably installed in the support seat 3.

[0027] In the present invention, the supporting assembly includes two second arc-shaped limiting seats 8 , and the second arc-shaped limiting seats 8 are both provided with grooves 9 .

[0028] In the present invention, the front shield 11 and the rear shield 12 are matched with the two second arc-shaped limit seats 8 respectively, and the bottoms of the front shield 11 and the rear shield 12 are fixedly connected with protrusions, and the two protrusions are matched with the two grooves 9 respectively.

[0029] In the present invention, the engaging assembly includes two sliding plates 17 slidably mounted in the fixing member 13 , and the bottoms of the two sliding plates 17 are fixedly connected to two springs 16 , and the tops of the two sliding plates 17 are fixedly connected to an embedding block 19 and a column 18 .

[0030] In the present invention, the tops of the front shield 11 and the rear shield 12 are fixedly connected with fixing blocks 20 , and the two fixing blocks 20 are fixedly connected with clamping blocks 21 , and the two clamping blocks 21 are matched with the two embedded blocks 19 respectively.

[0031] In the utility model, the impact assembly includes a pusher 15 fixedly connected to the hydraulic cylinder 22, and the top of the fixing member 13 is provided with two openings 14, and the pusher 15 cooperates with the two openings 14, and the pusher 15 cooperates with the two columns 18.

[0032] In the utility model, working principle: when the shield structure needs to be disassembled during use, the hydraulic cylinder 22 is first started, and the hydraulic cylinder 22 drives the pushing member 15 to move downward, and then the pushing member 15 passes through the two openings 14 and connects with the two columns 18, and then the pushing member 15 hits the two columns 18 downward, so that the two sliding plates 17 are pressed and move downward, and at the same time, the two sets of springs 16 are compressed, and at this time, the embedded blocks 19 on the top of the two sliding plates 17 also move downward accordingly, so that the two embedded blocks 19 are respectively moved out of the two card blocks 21, which makes the front shield 11 and the rear shield 12 released from the middle shield 10. At this time, the motor 4 is started, and the output shaft of the motor 4 drives the bidirectional screw 5 to rotate. The rotation of the bidirectional screw 5 will drive the two sliding blocks 6 to move toward each other, and then the two sliding blocks 6 respectively drive the two second arc-shaped limit seats 8 to move outward, so that the front shield 11 and the rear shield 12 move toward each other. The shield 11, the rear shield 12 and the middle shield 10 can be quickly disassembled and separated by the two second arc-shaped limit seats 8 and the first arc-shaped limit seat 7, respectively. The front shield 11, the rear shield 12 and the middle shield 10 can be automatically separated after disassembly. At the same time, the two second arc-shaped limit seats 8 and the first arc-shaped limit seat 7 can support the bottom of the front shield 11, the rear shield 12 and the middle shield 10. When installing, the front shield 11, the rear shield 12 and the middle shield 10 are first placed on the two second arc-shaped limit seats 8 respectively, so that the protrusions at the bottom of the front shield 11 and the rear shield 12 are inserted into the groove 9, and then the motor 4 is started to make the front shield 11 and the rear shield 12 close to the middle shield 10. At the same time, the two card blocks 21 at the top of the front shield 11 and the rear shield 12 enter the fixing member 13. With the continuous movement of the front shield 11 and the rear shield 12, the two embedded blocks 19 will be respectively inserted into the two card blocks 21, so that the shield body can be quickly installed and fixed, and the practicality is high.

[0033] Embodiment 2

[0034] The difference between this embodiment and the first embodiment is that a cooling fan is provided at the bottom of the support frame 2, and an independent power supply interface is provided on the cooling fan, which has the function of cooling the shield machine and can cool the shield machine when it is working, thereby preventing the shield machine from malfunctioning due to overheating, thereby improving construction efficiency.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A shield structure of a shield machine that is easy to disassemble, comprising a base (1), characterized in that: A support frame (2) is fixed on the top of the base (1), and a support seat (3) is fixedly connected to the top of the base (1), and a motor (4) is fixedly connected to one side of the support seat (3), and an adjustment component is fixedly connected to the output shaft of the motor (4), and a support component is fixedly connected to the adjustment component, and a first arc-shaped limit seat (7) is provided on the top of the support seat (3), and a middle shield (10) is provided on the top of the first arc-shaped limit seat (7), and a front shield (11) and a rear shield (12) are respectively provided on both sides of the middle shield (10), a fixing piece (13) is fixedly connected to the top of the middle shield (10), and a clamping component is provided in the fixing piece (13), and a hydraulic cylinder (22) is fixedly connected to the top of the support frame (2), and a top striking component is fixedly connected to the hydraulic cylinder (22).

2. The shield structure of a shield machine that is easy to disassemble according to claim 1, characterized in that: The adjustment component comprises a bidirectional screw (5) fixedly connected to the output shaft of the motor (4), and the bidirectional screw (5) is rotatably mounted in the support seat (3), and two sliding blocks (6) are threadedly mounted on the bidirectional screw (5), and the two sliding blocks (6) are both slidably mounted in the support seat (3).

3. The shield structure of a shield machine that is easy to disassemble according to claim 2 is characterized in that: The support assembly comprises two second arc-shaped limit seats (8), and each of the second arc-shaped limit seats (8) is provided with a groove (9).

4. The shield structure of a shield machine that is easy to disassemble according to claim 3 is characterized in that: The front shield (11) and the rear shield (12) are respectively matched with the two second arc-shaped limit seats (8), and the bottoms of the front shield (11) and the rear shield (12) are fixedly connected with protrusions, and the two protrusions are respectively matched with the two grooves (9).

5. The shield structure of a shield machine that is easy to disassemble according to claim 4, characterized in that The snap-fit ​​assembly comprises two sliding plates (17) slidably mounted in a fixing member (13), and the bottoms of the two sliding plates (17) are fixedly connected to two springs (16), and the tops of the two sliding plates (17) are fixedly connected to an embedded block (19) and a column (18).

6. The shield structure of a shield machine that is easy to disassemble according to claim 5, characterized in that: The tops of the front shield (11) and the rear shield (12) are both fixedly connected with fixed blocks (20), and the two fixed blocks (20) are both fixedly connected with clamping blocks (21), and the two clamping blocks (21) are respectively matched with the two embedded blocks (19).

7. The shield structure of a shield machine that is easy to disassemble according to claim 6, characterized in that The striking assembly includes a pushing member (15) fixedly connected to the hydraulic cylinder (22), and two openings (14) are opened on the top of the fixing member (13), and the pushing member (15) cooperates with the two openings (14), and the pushing member (15) cooperates with the two columns (18).

Citation Information

Patent Citations

  • Shield body structure of shield tunneling machine convenient to disassemble

    CN219262370U