Bracket capable of adjusting light-emitting angle and luminous flux density

By designing an LED wire bracket including the mirror material bracket body and the lamp wall, and adjusting its angle through the angle adjustment mechanism, the problem that traditional brackets cannot effectively control the light output angle and light through density is solved, and higher light illumination and light output effect are achieved.

CN222559865UActive Publication Date: 2025-03-04PULISHI TECHNOLOGY (SUZHOU IND PARK) CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421196560.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-04
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The traditional LED wire bracket structure cannot effectively control the light output angle and light flux density, resulting in some light energy loss and the light illumination is not high enough.

Method used

A bracket including a bracket body, a lamp groove and a lamp wall is designed. The bracket body and the lamp wall are mirror materials. The angle adjustment mechanism is used to adjust the angle between the bracket body and the lamp wall to control the light output angle and light flux density.

Benefits of technology

By adjusting the angle between the bracket body and the lamp wall, the light flux density and light output angle are effectively improved, the loss of light energy is reduced, and the light illumination is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222559865U_ABST
    Figure CN222559865U_ABST
Patent Text Reader

Abstract

The utility model discloses a support capable of adjusting light-emitting angle and luminous flux density, and particularly relates to the field of lamp bead support structures, the support comprises an illumination mechanism, the illumination mechanism comprises a support body, a lamp groove and a lamp wall, the lamp groove is arranged on the support body, a lamp bead arranged in the lamp groove is electrically connected with an external power supply, and the lamp wall is arranged on the side face of the lamp groove. The faces, used for reflecting light emitted by the lamp beads, of the support body and the lamp wall are mirror faces. The angle adjusting mechanism comprises a bottom plate, ejection blocks and a connecting piece, the bottom plate is in sliding connection with the support body, the ejection blocks are fixed to the bottom plate, the lamp wall is located on the moving path of the ejection blocks, and the connecting piece is used for adjusting the distance between the support body and the bottom plate. By means of forming of the metal and refraction and reflection characteristics of the mirror surface, the metal can be formed through the calculated and designed angle, the light emitting angle and the luminous flux density are effectively controlled, and the optimal utilization of the expected light emitting effect is achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of lamp bead bracket structures, and more specifically, to a bracket capable of adjusting light emission angle and light flux density. Background Art

[0002] Traditional LED wire support structures are mostly formed by injection molding a silver-plated or gold-plated mirror wire frame with white reflective plastic to form a cup body to achieve the effect of focusing and reflecting.

[0003] However, in the above-mentioned cup body, the mirror reflective surface is only the bottom surface of the cup body, so it can only achieve the effect of upward reflection; and although reflective powder is added to the side wall of the lamp cup, its reflected light type is diffuse reflection, and the light brightness brought by diffuse reflection is not as good as that of mirror reflection. Therefore, the side wall of the cup body cannot effectively control the "light output angle" and "luminous flux density", and it also causes the loss of part of the light energy, which in turn causes the light brightness to be not high enough. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the utility model provides a bracket capable of adjusting the light output angle and the light flux density. The technical problem to be solved by the utility model is: how to improve the brightness of the lighting module without significantly increasing the cost.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bracket capable of adjusting the light output angle and the light flux density, comprising an illumination mechanism, including a bracket body, a lamp trough and a lamp wall, the lamp trough being opened on the bracket body, the lamp beads placed in the lamp trough being electrically connected to an external power supply, the lamp wall being arranged on the side of the lamp trough, and the surfaces of the bracket body and the lamp wall used for reflecting the light emitted by the lamp beads are both mirror surfaces; an angle adjustment mechanism, comprising a bottom plate, a top block and a connecting piece, the bottom plate and the bracket body being slidably connected, a plurality of top blocks being fixed on the bottom plate, the lamp wall being located on the moving path of the top blocks, and the connecting piece being used for adjusting the distance between the bracket body and the bottom plate; wherein, when the distance between the bracket body and the bottom plate becomes smaller and the top block squeezes the lamp wall, the angle between the lamp wall and the bracket body changes.

[0006] In a preferred embodiment, the two lamp walls are two symmetrically arranged L-shaped plates.

[0007] In a preferred embodiment, the bracket body and the lampshade are snap-fitted and connected, each lampshade is used to cover at least one lamp bead, and each lamp bead is used with at least one lamp wall.

[0008] In a preferred embodiment, the bracket body and the lamp wall are both made of metal plates.

[0009] In a preferred embodiment, the connecting member is a bolt, which passes through the base plate and is threadedly connected to the base plate, and the end of the bolt is rotatably connected to the bracket body.

[0010] In a preferred embodiment, the connecting member includes a corrugated block and a bolt cap, and several sections of the corrugated blocks are connected in sequence along the axial direction of the corrugated block. One of the corrugated blocks located at the end is fixedly connected to the bolt cap, and the bracket body and the bottom plate are both provided with corrugated holes with the same shape as the corrugated block, and the corrugated block and the corrugated holes are snap-fitted together.

[0011] In a preferred embodiment, the corrugated holes on the bracket body are blind holes, and the corrugated holes on the bottom plate are through holes.

[0012] In a preferred embodiment, the interior of the corrugated block is hollow, and a plug rod is slidably connected to the bolt cap, and the plug rod is flexibly connected to the interior of the corrugated block through a connecting rod.

[0013] In a preferred embodiment, the corrugated block includes a crest section and a trough section, one end of the connecting rod is flexibly connected to the insert rod, and the other end is flexibly connected to the crest section.

[0014] In a preferred embodiment, the insertion rod and the bolt cap are snap-fitted and connected, and the outer end surface area of ​​the insertion rod is larger than that of the bolt cap.

[0015] Technical effects and advantages of the utility model:

[0016] The traditional bracket body is designed and optimized, that is, the "silver-plated mirror metal material" is "sheet metal stamping formed". By utilizing the metal forming and the refractive and reflective properties of the mirror, it can be formed at an angle through "calculation and design" to effectively control the light output angle and luminous flux density, so as to obtain the best utilization of the expected "light output effect". BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the technical solution of the present utility model and constitute a part of the present utility model. The embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation on the present utility model.

[0018] Figure 1 This is an exploded view of the bracket of the utility model.

[0019] Figure 2 It is a structural diagram of the bracket body in the utility model.

[0020] Figure 3 It is a bottom view of the bracket body in the utility model.

[0021] Figure 4 It is a front view of the lamp wall in the utility model.

[0022] Figure 5 The present invention is a layout structure diagram showing the positional relationship between a lamp wall and a lamp trough in the present invention.

[0023] Figure 6 This is another layout structure diagram of the position relationship between the lamp wall and the lamp trough in the utility model.

[0024] Figure 7 This is a diagram of the internal structure of one type of connecting piece in the utility model.

[0025] The accompanying drawings are marked as follows: 1. bracket body; 2. lamp trough; 3. lamp wall; 4. lampshade; 5. bottom plate; 6. top block; 7. connecting piece; 71. corrugated block; 72. bolt cap; 73. plug rod; 74. connecting rod. DETAILED DESCRIPTION

[0026] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these example embodiments are provided so that the description of the present disclosure will be more comprehensive and complete and the concepts of the example embodiments will be fully conveyed to those skilled in the art. The accompanying drawings are only schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the figures represent the same or similar parts, and thus their repeated description will be omitted.

[0027] In addition, the described features, structures or characteristics may be combined in one or more example embodiments in any suitable manner. In the following description, many specific details are provided to provide a full understanding of the example embodiments of the present disclosure. However, those skilled in the art will appreciate that the technical solutions of the present disclosure may be practiced while omitting one or more of the specific details, or other methods, components, steps, etc. may be adopted. In other cases, well-known structures, methods, implementations or operations are not shown or described in detail to avoid obscuring various aspects of the present disclosure.

[0028] Example 1

[0029] like Figure 1-Figure 6 A bracket capable of adjusting the light output angle and the light flux density comprises a bracket body 1, a lamp trough 2, a lamp wall 3 and a lampshade 4. When in use, the position of the bracket body 1 is fixed first. A card slot is provided on the bracket body 1. Card blocks are fixed on both sides of the lampshade 4. The card blocks and the card slots are snap-fitted and connected.

[0030] The bracket body 1 is also provided with a lamp slot 2 for placing lamp beads. The lamp slot 2 is arranged within the range of the cover of the lampshade 4. The lamp beads are connected in series with the mains through an external controller, and the external controller is used to control the on and off state of the lamp beads.

[0031] The bracket body 1 is provided with an angle adjustment slot, and an L-shaped lamp wall 3 is fixed on the side wall of the angle adjustment slot.

[0032] During actual production, the lamp wall 3 is formed by punching on the bracket body 1 by a punching machine.

[0033] Furthermore, the support body 1 and the lamp wall 3 are both made of mirror material. Preferably, the support body 1 and the lamp wall 3 are both made of metal. The energy loss rate of the light reflected to the outside through the mirror is lower, so the light brightness is more sufficient.

[0034] A design form of the lamp wall 3 : the openings of two L-shaped lamp walls 3 are designed to face each other to form a bowl shape, and the lamp trough 2 is located in the middle of the two lamp walls 3 .

[0035] The mirror metal bracket body 1 is bent or stretched to the calculated and designed angle to be formed into a "bowl shape" with the mirror reflection surface "facing inward", thereby focusing the light emitted by the lamp beads inward through the mirror reflection surface, and utilizing the angle between the bracket body 1 and the lamp wall 3 to effectively achieve the effect of "adjusting the light flux density" to reduce energy loss. Through the "focusing" effect, this design can increase the central light intensity by more than 25%.

[0036] Based on the "bowl-shaped" angle design of the lamp wall 3, the luminous flux density, that is, the light output intensity, can be effectively improved compared to the "same type" traditional bracket body 1, and the luminous flux density can be adjusted by adjusting the molding angle of the lamp wall 3. Therefore, it is more conducive to the design of "secondary optics-optical lens" to achieve a two-way matching and adjustment design to obtain the most ideal light output effect.

[0037] With this design, the secondary optical improvement can reach 5%-10% efficiency.

[0038] Another design form of the lamp wall 3 is that the openings of the two L-shaped lamp walls 3 are designed back to back, and a lamp groove 2 is arranged on the opening side of each lamp wall 3 .

[0039] The middle of the metal bracket body 1 is bent or stretched to form a mirror reflective lamp wall 3. The angle of the bevel formed by the lamp wall 3 is the angle designed and calculated according to the optical requirements. The natural angle of the light emitted by the lamp bead is 120°, but the angle of the mirror lamp wall 3 is designed to refract the light to the designed and expected positions on both sides, so that the original 120° light emission can be further increased, and it is expected to achieve more than 160°, and the light emission angle is increased by more than 30%. This can improve and optimize the light emission effect, and its effects are:

[0040] 1. Increasing the light mixing area between lamp beads can improve the uniformity of light output.

[0041] 2. Increasing the distance between lamp beads can effectively reduce the number of LED lamp beads to achieve the effect of reducing costs.

[0042] Therefore, by utilizing the above design, the effect of “effectively adjusting the light output angle” can be effectively achieved.

[0043] In the design of the lamp wall 3 described above, the light emitted by the lamp beads can all be irradiated onto the lamp wall 3 , and the light is reflected and refracted toward the outside due to the reflection effect of the lamp wall 3 .

[0044] Example 2

[0045] like Figure 5-Figure 7 On the basis of Example 1, the purpose of fine-tuning the lighting angle is achieved by adding a bottom plate 5, a top block 6 and a connecting piece 7. Specifically, the bracket body 1 and the bottom plate 5 are connected by a damping sliding connection, and the top block 6 is fixed on the bottom plate 5. The connecting piece 7 is used to fine-adjust the distance between the bracket body 1 and the bottom plate 5. When the distance between the two is reduced, the top block 6 passes through the angle adjustment groove and is squeezed onto the corresponding lamp wall 3. The lamp wall 3 is driven to rotate relative to the bracket body 1 by the squeezing force, thereby fine-adjusting the angle between the bracket body 1 and the lamp wall 3, so as to achieve the adjustment of the path of the light reflected through the lamp wall 3.

[0046] The connection point between the bracket body 1 and the lamp wall 3 is rotatable. Metal has certain deformation characteristics. When the bracket body 1 and the lamp wall 3 are made of metal sheets, it is more in line with the above-mentioned movement basis.

[0047] In one case of this embodiment, the connecting member 7 is a bolt, which passes through the base plate 5 and is threadedly connected to the base plate 5. The turning pin passes through the bracket body 1 and is fixedly connected to the bolt. The turning pin can rotate freely in the bracket body 1, and the end of the bolt conflicts with the bracket body 1. When the bolt is tightened, the bolt drives the bracket body 1 and the base plate 5 to approach each other, and allows the top block 6 to squeeze the corresponding lamp wall 3. A thread with a self-locking angle can be selected. When the user removes the external force, the stability of the bolt position can be guaranteed. However, in this case, the user cannot remember the actual number of turns of each bolt during operation, so the following improvements are made.

[0048] In another situation of this embodiment, the connecting member 7 includes a corrugated block 71, a bolt cap 72, an insert rod 73, and a connecting rod 74. Several sections of the corrugated block 71 are connected in sequence along the axial direction of the corrugated block 71 to form a rod body with a wavy side surface, and one end of the rod body is fixedly connected to the bolt cap 72.

[0049] Among them, the corrugated block 71 includes a crest section and a trough section. Taking the cross-section of the corrugated block 71 as an example, the crest section refers to the part with the largest cross-sectional diameter of the corrugated block 71, and the trough section refers to the part with the smallest cross-sectional diameter of the corrugated block 71. The crest section and the trough section of the entire rod body have a smooth transition and are arranged in an alternating manner.

[0050] Corrugated holes are provided at corresponding positions of the bracket body 1 and the bottom plate 5 . The shapes of the corrugated holes and the corrugated blocks 71 correspond to each other, that is, each corrugated block 71 can be stably inserted into the corrugated hole.

[0051] Preferably, the corrugated holes on the bracket body 1 are designed as blind holes, and the corrugated holes on the bottom plate 5 are designed as through holes.

[0052] Because the number of corrugated blocks 71 is relatively intuitive, it is possible to artificially balance the distance between the bracket body 1 and the base plate 5 by observing which corrugated block 71 among several connecting members 7 is stuck in the corrugated hole. When in use, the corrugated blocks 71 on the connecting members 7 are respectively stuck in the corrugated holes of the bracket body 1 and the base plate 5.

[0053] Furthermore, a cavity is opened in the corrugated block 71, and a rod 73 is inserted in the cavity. The rod 73 is a prism, and the rod 73 and the bolt cap 72 are slidably connected. The rod 73 and the peak section of the corrugated block 71 are flexibly connected by a connecting rod 74. By pulling the rod 73 out of the bolt cap 72, the inclination angle of the connecting rod 74 becomes larger, and the force of the connecting rod 74 used to support the corrugated block 71 is changed, and the bolt cap 72 is completely pushed into the cavity, and the inclination angle of the gradually horizontal connecting rod 74 becomes smaller, so that the connecting rod 74 supports the peak section.

[0054] It should be noted that the snap-fitting characteristics of the corrugated block 71 and the corrugated hole itself require that the corrugated block 71 and the corrugated hole have a certain degree of deformation ability, so that each section of the corrugated block 71 can be inserted into or pulled out of the corrugated hole by human power.

[0055] At the same time, the two ends of the connecting rod 74 are connected to the corrugated block 71 and the plug rod 73 through the bendable rod ends, and the connecting rod 74 itself is relatively rigid and not easy to bend. Therefore, when the plug rod 73 is pulled out from the bolt cap 72, the peak section of the corrugated block 71 will be deformed, making it easier for the corrugated block 71 to be pulled out of the corrugated hole. When the position of the connecting piece 7 needs to be fixed, the plug rod 73 is inserted into the corrugated block 71, so that the gradually horizontal connecting rod 74 supports the peak section, thereby improving the stability of the corrugated block 71 in the corrugated hole.

[0056] Preferably, the material of the corrugated block 71 can be rubber.

[0057] Preferably, the connection between the insertion rod 73 and the bolt cap 72 can be a snap connection or a damping connection to improve the stability of the connection between the two.

[0058] Preferably, the outer end surface area of ​​the insertion rod 73 is larger than the bolt cap 72 , so that the user can easily pick up the insertion rod 73 to separate the insertion rod 73 and the bolt cap 72 .

[0059] In summary, the improvements of this application are mainly:

[0060] The traditional bracket body 1 is improved and optimized in design, that is, the "silver-plated mirror metal material" is subjected to "sheet metal stamping forming". By utilizing the forming of the metal and the refractive and reflective properties of the mirror, it can be formed at an angle through "calculation and design" to effectively control the light output angle and luminous flux density, so as to obtain the best utilization of the expected "light output effect".

[0061] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

[0062] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0063] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0064] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A bracket capable of adjusting light output angle and light flux density, characterized in that include: The lighting mechanism comprises a support body (1), a lamp trough (2) and a lamp wall (3), wherein the lamp trough (2) is provided on the support body (1), the lamp beads placed in the lamp trough (2) are electrically connected to an external power source, and the lamp wall (3) is arranged on the side of the lamp trough (2), and the surfaces of the support body (1) and the lamp wall (3) used for reflecting light emitted by the lamp beads are both mirror surfaces; An angle adjustment mechanism comprises a bottom plate (5), a top block (6) and a connecting piece (7); the bottom plate (5) and the bracket body (1) are slidably connected, a plurality of top blocks (6) are fixed on the bottom plate (5), the lamp wall (3) is located on a moving path of the top blocks (6), and the connecting piece (7) is used to adjust the distance between the bracket body (1) and the bottom plate (5); When the distance between the support body (1) and the bottom plate (5) decreases and the top block (6) presses the lamp wall (3), the angle between the lamp wall (3) and the support body (1) changes.

2. The bracket capable of adjusting light output angle and light flux density according to claim 1, characterized in that: The two lamp walls (3) are two symmetrically arranged L-shaped plates.

3. The bracket capable of adjusting light output angle and light flux density according to claim 1, characterized in that: The support body (1) and the lampshade (4) are snap-fitted and connected, each lampshade (4) is used to cover at least one lamp bead, and each lamp bead is used in conjunction with at least one lamp wall (3).

4. The bracket capable of adjusting light output angle and light flux density according to claim 1, characterized in that: The bracket body (1) and the lamp wall (3) are both made of metal plates.

5. The bracket capable of adjusting light output angle and light flux density according to claim 1, characterized in that: The connecting member (7) is a bolt, which passes through the bottom plate (5) and is threadedly connected to the bottom plate (5), and the end of the bolt is rotatably connected to the bracket body (1).

6. The bracket capable of adjusting light output angle and light flux density according to claim 1, characterized in that: The connecting member (7) comprises a corrugated block (71) and a bolt cap (72); a plurality of sections of the corrugated blocks (71) are connected in sequence along the axial direction of the corrugated block (71); one of the corrugated blocks (71) and the bolt cap (72) at the end are fixedly connected; the bracket body (1) and the bottom plate (5) are both provided with corrugated holes of the same shape as the corrugated block (71); the corrugated blocks (71) and the corrugated holes are engaged with each other.

7. The bracket capable of adjusting light output angle and light flux density according to claim 6, characterized in that: The corrugated holes on the support body (1) are blind holes, and the corrugated holes on the bottom plate (5) are through holes.

8. The bracket capable of adjusting light output angle and light flux density according to claim 6, characterized in that: The corrugated block (71) is hollow inside, and a plug rod (73) is slidably connected to the bolt cap (72). The plug rod (73) is flexibly connected to the inside of the corrugated block (71) via a connecting rod (74).

9. The bracket capable of adjusting light output angle and light flux density according to claim 6, characterized in that: The corrugated block (71) comprises a crest section and a trough section; one end of the connecting rod (74) is flexibly connected to the insert rod (73), and the other end is flexibly connected to the crest section.

10. The bracket capable of adjusting light output angle and light flux density according to claim 8, characterized in that: The insertion rod (73) and the bolt cap (72) are snap-fitted and connected, and the outer end surface area of ​​the insertion rod (73) is larger than that of the bolt cap (72).