Glowing filament testing machine
By designing an automated glow wire tester, using CCD cameras, brackets, hanging frames, storage devices and other components, the samples are automated and continuous tests are realized, and the problems of low efficiency and lack of automatic continuous test performance in the existing technology are solved, which improves the test efficiency and saves manpower.
Patent Information
- Application Number
- CN202420050564.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-09
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-01-09
AI Technical Summary
The existing glow wire tester requires manual operation when used, which is inefficient and does not have automatic continuous testing performance, which wastes manpower.
A glow wire tester including a CCD camera, a bracket, a hanging rack, a feedstock, a push assembly, a mesh belt conveyor, a lift assembly and a collection box was designed to realize the automation and continuous testing of the sample.
Through the automated test process, the test efficiency is improved, the demand for manual operation is reduced, and human resources are saved.
Smart Images

Figure CN222561530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glow-wire testing machines, in particular to a glow-wire testing machine. Background Art
[0002] The glow wire tester is a test device used to evaluate the safety performance of electrical equipment and consumer products. It simulates the glowing components that may be generated by equipment or consumer products under abnormal conditions to test whether they will emit dangerous temperatures or heat. The glow wire tester is widely used in the fields of plastics, rubber, textiles, chemicals, etc. to measure the melting temperature of materials to determine their performance and quality.
[0003] When using the existing glow-wire tester, generally ten samples need to be prepared. During the experiment, one sample is selected and fixed on the carrier, and then the door of the glow-wire tester is closed, and the resistance wire ring is heated to the set temperature. Then the carrier drives the sample close to the resistance wire ring, so that the top of the resistance wire ring contacts the sample for the standard required time, and then observes its state. After the experiment is over, the sample is replaced and the experiment is repeated. During the whole test process, the operator is always required to be by the side, which wastes manpower. At the same time, because the glow-wire tester does not have automatic and continuous test performance, the efficiency of the whole test process is low. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and provides a glow wire testing machine.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a glow-wire testing machine, comprising a body, a bracket is fixedly installed on one side of the inner top of the body, and a CCD camera is fixedly installed on the bottom of the bracket; a hanger is fixedly installed on one side of the inner top of the body, and a storage container is fixedly connected to the bottom of the hanger, a plurality of samples are placed inside the storage container, a through hole is opened on one side of the outer surface of the storage container to penetrate to the other side, and a pushing assembly is installed between the through hole and the storage container; a frame is fixedly installed on one side of the outer surface of the storage container, two mesh belt conveyors are symmetrically fixedly installed on the inner walls of both sides of the frame, and a driving assembly is installed between the two mesh belt conveyors on the same layer; a lifting assembly is provided above the frame, and a glow-wire body is fixedly installed on the movable end of the lifting assembly; a collecting box is provided below the frame.
[0006] Furthermore, the pushing assembly includes a pushing cylinder, and the pushing cylinder is fixedly installed at the bottom of the storage container. A connecting plate is fixedly installed at the movable end of the pushing cylinder. The pushing cylinder is the power source of the pushing assembly and is the basis for the operation of the pushing assembly.
[0007] Furthermore, a push plate is fixedly connected to one side of the outer surface of the connecting plate, and the push plate is slidably connected to the through hole. The through hole has a limiting effect on the push plate, which can ensure the stability of the movement of the push plate.
[0008] Furthermore, the two driving components each include a motor, and the motor is fixedly mounted on an outer wall of one side of the frame. The driving end of the motor is fixedly connected to a rotating shaft, and the rotating shaft passes through the main shafts of the two mesh belt conveyors and is fixedly connected thereto, so that the two mesh belt conveyors on the same layer can be driven to operate synchronously.
[0009] Furthermore, the lifting assembly includes a mounting frame, and the mounting frame is fixedly mounted on the inner top of the machine body, a lifting cylinder is fixedly mounted on one side of the top of the mounting frame, the movable end of the lifting cylinder passes through the mounting frame and is fixedly connected to the mounting seat, and the glow-wire body is fixedly mounted on the bottom of the mounting seat, so that the height of the glow-wire body can be controlled.
[0010] Furthermore, a slide bar is fixedly connected to the top of the mounting seat, and the slide bar passes through the mounting frame and is slidably connected thereto. The slide bar has a limiting effect on the movement of the mounting seat, and can ensure the stability of the movement of the mounting seat.
[0011] Furthermore, a through groove is provided on one side of the outer surface of the storage container, and the provision of the through groove is conducive to the placement and removal of samples.
[0012] Beneficial effects of the utility model:
[0013] When the utility model is in use, the glow-wire testing machine, through the CCD camera, bracket, hanger, material storage, through hole, material pushing assembly, frame, mesh belt conveyor, driving assembly, lifting assembly and collecting box, can place all samples in the material storage during the test, and then the test can be automatically and continuously carried out, thereby improving the test efficiency, and the operator does not need to be always by the side, thus saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 : A three-dimensional diagram of the utility model;
[0016] Figure 2 : A cross-sectional view of the storage container of the utility model;
[0017] Figure 3 : A schematic diagram of the structure of the lifting assembly of the utility model;
[0018] Figure 4 : A top view of the frame of the utility model.
[0019] The reference numerals are as follows:
[0020] 1. Machine body; 2. Rack; 3. Collection box; 4. CCD camera; 5. Bracket; 6. Mounting frame; 7. Hanger; 8. Storage container; 9. Through slot; 10. Sample; 11. Through hole; 12. Push cylinder; 13. Push plate; 14. Connecting plate; 15. Lifting cylinder; 16. Sliding rod; 17. Mounting seat; 18. Glow wire body; 19. Rotating shaft; 20. Mesh belt conveyor; 21. Motor. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] like Figures 1 to 4 As shown, it relates to a glow-wire test machine, including a body 1, a bracket 5 is fixedly installed on one side of the inner top of the body 1, and a CCD camera 4 is fixedly installed on the bottom of the bracket 5. The CCD camera 4 is a FASTCAM integrated high-speed camera Nova S20, which can be used to shoot combustion and is suitable for the glow-wire test machine. It can convert optical image signals into electrical signals to achieve the purpose of storage and transmission. The detection principle of the CCD camera 4 is to convert optical signals into electrical signals, and then capture, process and analyze the image.
[0023] A hanger 7 is fixedly installed on one side of the inner top of the body 1, and a storage container 8 is fixedly connected to the bottom of the hanger 7. A through groove 9 is provided on one side of the outer surface of the storage container 8, and multiple samples 10 are placed inside the storage container 8. A through hole 11 is provided on one side of the outer surface of the storage container 8 and penetrates to the other side. A pushing assembly is installed between the through hole 11 and the storage container 8, and the pushing assembly includes a pushing cylinder 12, and the pushing cylinder 12 is fixedly installed on the bottom of the storage container 8. A connecting plate 14 is fixedly installed on the movable end of the pushing cylinder 12, and a pushing plate 13 is fixedly connected to one side of the outer surface of the connecting plate 14, and the pushing plate 13 is slidably connected to the through hole 11. When feeding, the pushing cylinder 12 is started, the pushing cylinder 12 drives the connecting plate 14 to move, and the connecting plate 14 drives the pushing plate 13 to move, so that the bottom sample 10 can be pushed out to achieve the purpose of feeding.
[0024] A frame 2 is fixedly installed on one side of the outer surface of the storage container 8, and two mesh belt conveyors 20 are symmetrically fixedly installed on the inner walls on both sides of the frame 2. A driving assembly is commonly installed between the two mesh belt conveyors 20 on the same layer. The two driving assemblies include a motor 21, and the motor 21 is fixedly installed on one side of the outer wall of the frame 2. The driving end of the motor 21 is fixedly connected with a rotating shaft 19, and the rotating shaft 19 passes through the main shaft setting of the two mesh belt conveyors 20 and is fixedly connected thereto. The motor 21 drives the rotating shaft 19 to rotate, and the rotating shaft 19 drives the main shafts of the two mesh belt conveyors 20 connected thereto to rotate, so that the two mesh belt conveyors 20 are in operation, and the upper and lower mesh belt conveyors 20 are in opposite operation directions, thereby facilitating the extrusion and transportation of the sample 10.
[0025] A lifting assembly is provided above the frame 2, and a glow-wire body 18 is fixedly installed at the movable end of the lifting assembly. The lifting assembly includes a mounting frame 6, and the mounting frame 6 is fixedly installed on the inner top of the body 1. A lifting cylinder 15 is fixedly installed on one side of the top of the mounting frame 6. The movable end of the lifting cylinder 15 penetrates the mounting frame 6 and is fixedly connected to a mounting seat 17, and the glow-wire body 18 is fixedly installed at the bottom of the mounting seat 17. A sliding rod 16 is fixedly connected to the top of the mounting seat 17, and the sliding rod 16 penetrates the mounting frame 6 and is slidably connected thereto. The lifting cylinder 15 can drive the mounting seat 17 to descend, and the mounting seat 17 drives the glow-wire body 18 to descend.
[0026] A collection box 3 is provided below the rack 2, and the collection box 3 can collect the samples 10 after the test, which is conducive to unified processing.
[0027] Working principle: When conducting the test, place the sample 10 in the accumulator 8, then close the machine door, start the two motors 21 synchronously, and at the same time, the glow wire body 18 is started, the motor 21 drives the rotating shaft 19 to rotate, and the rotating shaft 19 drives the main shafts of the two mesh belt conveyors 20 connected thereto to rotate, so that the two mesh belt conveyors 20 run, and the upper and lower mesh belt conveyors 20 run in opposite directions, then the push cylinder 12 drives the connecting plate 14 to move, and the connecting plate 14 drives the push plate 13 to move, so that the bottom sample 10 can be pushed out, and when the sample 10 moves between the two mesh belt conveyors 20 on the same side, it is transported to the specified position, and then the lifting cylinder 15 can drive the mounting base 17 to descend, and the mounting base 17 drives the glow-wire body 18 heated to the set temperature to descend until the glow-wire body 18 contacts the sample 10, and then the CCD camera 4 is used to take pictures and detect whether a flame is generated, the time when the flame is generated and the end time, and the height of the flame. If it is detected that no flame is generated, the contact time between the glow-wire body 18 and the sample 10 needs to reach a set value. If a flame is generated, the glow-wire body 18 is separated from the sample 10. After the test is completed, the driving component drives the mesh belt conveyor 20 to continue running, and the sample 10 after the test is transported to the collection box 3, and then the above operation is repeated to carry out the next test.
[0028] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A glow wire tester, comprising a body (1), characterized in that: A bracket (5) is fixedly mounted on one side of the inner top of the body (1), and a CCD camera (4) is fixedly mounted on the bottom of the bracket (5); A hanger (7) is fixedly mounted on one side of the inner top of the body (1), a hopper (8) is fixedly connected to the bottom of the hanger (7), a plurality of samples (10) are placed inside the hopper (8), a through hole (11) is provided on one side of the outer surface of the hopper (8) and extends to the other side, and a material pushing assembly is installed between the through hole (11) and the hopper (8); A frame (2) is fixedly mounted on one side of the outer surface of the accumulator (8), two mesh belt conveyors (20) are symmetrically fixedly mounted on the inner walls of both sides of the frame (2), and a driving component is installed between the two mesh belt conveyors (20) on the same layer; A lifting assembly is provided above the frame (2), and a glow wire body (18) is fixedly mounted on the movable end of the lifting assembly; A collection box (3) is provided below the frame (2).
2. A glow wire testing machine according to claim 1, characterized in that: The pushing assembly comprises a pushing cylinder (12), and the pushing cylinder (12) is fixedly mounted on the bottom of the accumulator (8), and a connecting plate (14) is fixedly mounted on the movable end of the pushing cylinder (12).
3. A glow wire testing machine according to claim 2, characterized in that: A push plate (13) is fixedly connected to one side of the outer surface of the connecting plate (14), and the push plate (13) is slidably connected to the through hole (11).
4. A glow wire testing machine according to claim 1, characterized in that: The two driving assemblies each comprise a motor (21), and the motor (21) is fixedly mounted on an outer wall of one side of the frame (2), a driving end of the motor (21) is fixedly connected to a rotating shaft (19), and the rotating shaft (19) passes through the main shafts of the two mesh belt conveyors (20) and is fixedly connected thereto.
5. A glow wire testing machine according to claim 1, characterized in that: The lifting assembly comprises a mounting frame (6), and the mounting frame (6) is fixedly mounted on the inner top of the machine body (1), a lifting cylinder (15) is fixedly mounted on one side of the top of the mounting frame (6), a movable end of the lifting cylinder (15) passes through the mounting frame (6) and is fixedly connected to a mounting seat (17), and a glow wire body (18) is fixedly mounted on the bottom of the mounting seat (17).
6. A glow wire testing machine according to claim 5, characterized in that: The top of the mounting seat (17) is fixedly connected with a slide bar (16), and the slide bar (16) passes through the mounting frame (6) and is slidably connected thereto.
7. A glow wire testing machine according to claim 1, characterized in that: A through groove (9) is provided on one side of the outer surface of the storage container (8).