Transformer for energy storage machine welding equipment

By adopting a cyclic cooling system and convenient mobile design in the energy storage welding machine transformer, the problems of untimely heat dissipation and inconvenient movement of the transformer are solved, and the efficiency of welding operations and the performance of the equipment are significantly improved.

CN222562407UActive Publication Date: 2025-03-04SHENZHEN KEMAI WELDING EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421112465.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-03-04
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The heat dissipation of the transformer of the energy storage welding machine is not timely enough, which leads to heat accumulation and reduces working performance; at the same time, the transformer is inconvenient to move, reducing welding operation efficiency.

Method used

A transformer for welding equipment of energy storage machines was designed, and the cooling of the coolant was achieved using a liquid outlet pipe and a water pump, simplifying the movement of the transformer through pulleys and mounting ear plates, and accelerating the cooling of the coolant through fan blades and motors.

Benefits of technology

It effectively improves the heat dissipation performance of the transformer, extends the service life of the equipment, simplifies the transformation process of the transformer, and improves the efficiency of welding operations.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a transformer for energy storage machine welding equipment, which comprises a base, a transformer shell is fixedly arranged at the upper end of the base, and a cooling cavity is arranged at the upper part in the transformer shell; the liquid outlet pipe is arranged on one side of the exterior of the transformer shell, one end of the liquid outlet pipe communicates with the cooling cavity, a water pump is arranged at the other end of the liquid outlet pipe, and the water pump communicates with the liquid outlet pipe; the liquid inlet pipe is arranged on the other side of the exterior of the transformer shell, one end of the liquid inlet pipe communicates with the cooling cavity, the other end of the liquid inlet pipe and the other end of the water pump are fixedly provided with liquid distribution pipes, and the liquid distribution pipes communicate with the liquid inlet pipe and the water pump correspondingly. And the transformer is not convenient to move.
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Description

Technical Field

[0001] The utility model relates to the technical field of energy storage machine welding equipment, in particular to a transformer used for energy storage machine welding equipment. Background Art

[0002] The energy storage welding machine transformer is a pulse transformer with high power output. It is designed to cooperate with the energy storage welding machine for efficient and reliable welding operations. It is significantly different from the power frequency transformer used in other welding machines in structure and function. The working principle of the energy storage welding machine transformer is based on the instantaneous discharge of the capacitor bank. Before welding, the capacitor bank is charged by a rectifier to store electrical energy. During welding, the capacitor bank discharges the primary winding of the welding transformer to generate a high-energy pulse current. This pulse current is output through the secondary winding of the transformer and is used to weld the workpiece. Energy storage welding machine transformers are widely used in industrial fields that require high-quality and high-efficiency welding, such as automobile manufacturing, machinery manufacturing, aerospace, etc.

[0003] For example, the Chinese patent "Capacitor Energy Storage Welding Machine Transformer Structure" with announcement number CN202291816U includes several transformers, the secondary coils of the several transformers are connected in series in pairs and then in parallel as a whole, wherein the output ends of the secondary coils of the first transformer and the last transformer are connected to the secondary output copper busbar, and the secondary coils of two adjacent transformers among the several transformers are connected in series through the connecting copper busbar, and the transformer is a 500KVA energy storage discharge transformer.

[0004] Although the above-mentioned prior art can realize the discharge of the transformer, in actual use, on the one hand, the heat dissipation of the transformer is not timely enough, and the transformer will generate a large amount of heat during use, causing the generated heat to accumulate on the transformer body, thereby reducing the working performance of the transformer. On the other hand, the transformer is not convenient to move. When the welding equipment is moved, the transformer as a whole needs to be moved, resulting in the operator having to move the transformer every time the transformer is moved, thereby reducing the efficiency of the welding operation. Therefore, it does not meet the existing needs. In this regard, we propose a transformer for energy storage machine welding equipment. Utility Model Content

[0005] The utility model aims to provide a transformer for energy storage machine welding equipment to solve the problems of insufficient heat dissipation of the transformer and inconvenient movement of the transformer proposed in the above background technology.

[0006] To achieve the above object, the utility model provides the following technical solution: a transformer for energy storage machine welding equipment, comprising a base, a transformer housing is fixedly arranged on the upper end of the base, and a cooling chamber is arranged above the inside of the transformer housing; and further comprising:

[0007] A liquid outlet pipe is arranged on one side of the outside of the transformer housing, and one end of the liquid outlet pipe is communicated with the cooling chamber, and a water pump is arranged at the other end of the liquid outlet pipe, and the water pump is communicated with the liquid outlet pipe;

[0008] The liquid inlet pipe is arranged on the other side of the transformer housing, and one end of the liquid inlet pipe is connected to the cooling chamber. The other end of the liquid inlet pipe and the other end of the water pump are fixedly provided with a liquid distributor, and the liquid distributor is respectively connected to the liquid inlet pipe and the water pump.

[0009] Preferably, a heat dissipation cavity is provided at the lower part of the transformer housing, five cooling tubes are equidistantly provided between the liquid distributing tubes on both sides, and the cooling tubes penetrate the heat dissipation cavity and are connected with the liquid distributing tubes.

[0010] Preferably, a motor is fixedly arranged inside the base, and the output shaft of the motor extends into the heat dissipation cavity, and fan blades are fixedly arranged outside the output shaft of the motor located inside the heat dissipation cavity, and the fan blades are located below the cooling pipe.

[0011] Preferably, a plurality of fixing rods are fixedly provided on the outside of the cooling tube, and the upper ends of the fixing rods are fixedly connected to the upper end of the heat dissipation cavity.

[0012] Preferably, a fixing seat is fixedly provided at each of the four corners of the lower end of the base, a mounting ear plate is provided at the lower end of the fixing seat, and the mounting ear plate is rotatably connected to the fixing seat.

[0013] Preferably, a connecting rod is fixedly provided inside the mounting ear plate, a pulley is provided outside the connecting rod, the pulley is rotatably connected to the connecting rod, and the lower end of the pulley is in contact with the ground.

[0014] Preferably, the front and rear ends of the upper outer end of the transformer shell are both provided with current ports, and the current ports are welded and fixed to the transformer shell, and the transformer body is fixedly provided inside the cooling cavity.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model can extract the coolant in the cooling chamber through the liquid outlet pipe and the water pump. When heat is dissipated, the cooling chamber is filled with the coolant. The heat generated when the transformer body is working is absorbed by the coolant. At this time, the water pump is turned on to extract the coolant in the cooling chamber. At this time, the coolant flows into the liquid distribution pipe and the cooling pipe on one side in sequence through the water pump, and then flows back to the cooling chamber through the liquid distribution pipe and the liquid inlet pipe on the other side. When the coolant passes through the cooling pipe, it is first cooled and then flows back to the cooling chamber, so as to avoid the overheated coolant flowing directly back to the cooling chamber without cooling. At the same time, the transformer body is cooled, thereby improving the performance of the transformer body.

[0017] 2. The utility model can make the use of the transformer more convenient through the pulley and the mounting ear plate. When the transformer needs to be moved, the operator pushes the transformer casing, and the mounting ear plate rotatably arranged at the lower end of the fixed seat adjusts its position according to the force direction until the mounting ear plate is adjusted to a suitable position. At this time, the transformer casing is continued to be pushed to make the pulley arranged inside the mounting ear plate roll on the ground, and the base is driven to move together with the transformer casing through the pulley until the transformer is moved to a suitable position before welding operation is performed, thereby avoiding the need for the operator to move the transformer when it needs to be moved, thereby simplifying the moving process of the transformer.

[0018] 3. The utility model can accelerate the cooling of the coolant in the cooling pipe through the fan blades and the motor. When the coolant after absorbing heat is pumped out by the water pump, it flows into the cooling pipe from the liquid distribution pipe. At this time, the coolant with higher temperature transfers the heat to the pipe wall of the cooling pipe. Then the motor is turned on to make the output shaft of the motor drive the fan blades to rotate. When the fan blades rotate, the air below the fan blades flows upward and forms an airflow. At this time, the airflow with lower temperature contacts the cooling pipe with higher temperature. When the airflow blows the cooling pipe, the airflow takes away the heat on the cooling pipe, avoiding the coolant from being cooled in time and being transported to the cooling chamber, thereby preventing the cooling effect of the coolant from decreasing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view of the internal structure of the utility model;

[0020] Figure 2 It is a side view of the internal structure of the utility model;

[0021] Figure 3 It is a partial enlarged view of the internal structure of the utility model;

[0022] Figure 4 For the utility model Figure 1 A partial enlarged view of area A.

[0023] In the figure: 1. base; 2. transformer housing; 3. current port; 4. liquid outlet pipe; 5. liquid inlet pipe; 6. water pump; 7. liquid distribution pipe; 8. heat dissipation chamber; 9. cooling pipe; 10. fan blades; 11. motor; 12. fixing seat; 13. mounting ear plate; 14. pulley; 15. cooling chamber; 16. transformer body; 17. fixing rod; 18. connecting rod. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-4 The utility model provides an embodiment: a transformer for energy storage machine welding equipment, including a base 1, a transformer housing 2 is fixedly arranged on the upper end of the base 1, and a cooling chamber 15 is arranged above the inside of the transformer housing 2; and also includes:

[0026] A liquid outlet pipe 4 is arranged on one side of the outside of the transformer housing 2, and one end of the liquid outlet pipe 4 is connected to the cooling chamber 15, and a water pump 6 is arranged at the other end of the liquid outlet pipe 4, and the water pump 6 is connected to the liquid outlet pipe 4;

[0027] The liquid inlet pipe 5 is arranged on the other side of the outside of the transformer housing 2, and one end of the liquid inlet pipe 5 is connected to the cooling chamber 15. The other end of the liquid inlet pipe 5 and the other end of the water pump 6 are fixedly provided with a liquid distributor 7, and the liquid distributor 7 is respectively connected to the liquid inlet pipe 5 and the water pump 6.

[0028] During use, when heat is dissipated, the cooling chamber 15 is filled with coolant, and the heat generated when the transformer body 16 is working is absorbed by the coolant. At this time, the water pump 6 is turned on to allow the water pump 6 to extract the coolant in the cooling chamber 15. At this time, the coolant flows into the liquid distributor 7 and the cooling pipe 9 on one side through the water pump 6 in sequence, and then flows back to the cooling chamber 15 through the liquid distributor 7 and the liquid inlet pipe 5 on the other side. When the coolant passes through the cooling pipe 9, it is first cooled and then flows back to the cooling chamber 15.

[0029] See also Figure 1 and Figure 3 A heat dissipation cavity 8 is provided at the lower part of the transformer housing 2, and five cooling pipes 9 are equidistantly provided between the liquid dispensing pipes 7 on both sides, and the cooling pipes 9 pass through the heat dissipation cavity 8 and are connected with the liquid dispensing pipes 7, so as to facilitate cooling of the coolant through the cooling pipes 9.

[0030] See also Figure 1 and Figure 2 A motor 11 is fixedly installed inside the base 1, and the output shaft of the motor 11 extends into the heat dissipation cavity 8. The motor 11 is located inside the heat dissipation cavity 8, and fan blades 10 are fixedly installed outside the output shaft, and the fan blades 10 are located below the cooling pipe 9, so that the fan blades 10 can be driven to rotate through the base 1.

[0031] See also Figure 1 and Figure 2 A plurality of fixing rods 17 are fixedly provided on the outside of the cooling tube 9 , and the upper ends of the fixing rods 17 are fixedly connected to the upper end of the heat dissipation cavity 8 , so that the cooling tube 9 can be fixed by the fixing rods 17 .

[0032] See also Figure 1 and Figure 2A fixing seat 12 is fixedly provided at the four corners of the lower end of the base 1, and a mounting ear plate 13 is provided at the lower end of the fixing seat 12, and the mounting ear plate 13 is rotatably connected to the fixing seat 12, so that the pulley 14 can be rotated by the mounting ear plate 13.

[0033] See also Figure 1 and Figure 4 A connecting rod 18 is fixedly arranged inside the mounting ear plate 13, and a pulley 14 is arranged outside the connecting rod 18. The pulley 14 is rotatably connected to the connecting rod 18, and the lower end of the pulley 14 is in contact with the ground, so that the transformer housing 2 can be moved through the pulley 14.

[0034] See also Figure 1 and Figure 2 The front and rear ends of the upper outer end of the transformer housing 2 are both provided with current ports 3, and the current port 3 is welded and fixed to the transformer housing 2, and a transformer body 16 is fixedly provided inside the cooling cavity 15 to facilitate the outflow of current through the current port 3.

[0035] Working principle: When the transformer needs to be moved, the operator pushes the transformer casing 2, and the rotatable mounting ear plate 13 at the lower end of the fixed seat 12 adjusts its position according to the force direction until the mounting ear plate 13 is adjusted to a suitable position. At this time, the transformer casing 2 is continued to be pushed to make the pulley 14 set inside the mounting ear plate 13 roll on the ground, and the pulley 14 drives the base 1 together with the transformer casing 2 to move until the transformer moves to a suitable position and then the welding operation is carried out. After the coolant has absorbed the heat, it is extracted through the water pump 6 and flows from the liquid distribution pipe 7 into the cooling pipe 9. At this time, the coolant with a higher temperature transfers the heat to the pipe wall of the cooling pipe 9, and then the motor 11 is turned on, so that the output shaft of the motor 11 drives the fan blades 10 to rotate. When the fan blades 10 rotate, the air below the fan blades 10 flows upward and forms an airflow. At this time, the airflow with a lower temperature contacts the cooling pipe 9 with a higher temperature. When the airflow blows the cooling pipe 9, the airflow takes away the heat on the cooling pipe 9.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A transformer for energy storage machine welding equipment, comprising a base (1), a transformer housing (2) being fixedly arranged at the upper end of the base (1), and a cooling chamber (15) being arranged above the interior of the transformer housing (2); Features: Also includes: A liquid outlet pipe (4) is arranged on one side of the outside of the transformer housing (2), and one end of the liquid outlet pipe (4) is connected to the cooling chamber (15), and a water pump (6) is arranged at the other end of the liquid outlet pipe (4), and the water pump (6) is connected to the liquid outlet pipe (4); A liquid inlet pipe (5) is arranged on the other side of the outside of the transformer housing (2), and one end of the liquid inlet pipe (5) is connected to the cooling chamber (15), and the other end of the liquid inlet pipe (5) and the other end of the water pump (6) are both fixedly provided with a liquid distribution pipe (7), and the liquid distribution pipe (7) is respectively connected to the liquid inlet pipe (5) and the water pump (6).

2. A transformer for energy storage welding equipment according to claim 1, characterized in that: A heat dissipation cavity (8) is provided at the lower part of the transformer housing (2), and five cooling pipes (9) are provided at equal intervals between the liquid dispensing pipes (7) on both sides, and the cooling pipes (9) penetrate the heat dissipation cavity (8) and are in communication with the liquid dispensing pipes (7).

3. A transformer for energy storage welding equipment according to claim 2, characterized in that: A motor (11) is fixedly arranged inside the base (1), and an output shaft of the motor (11) extends into the interior of the heat dissipation cavity (8). A fan blade (10) is fixedly arranged outside the output shaft of the motor (11) located inside the heat dissipation cavity (8), and the fan blade (10) is located below the cooling pipe (9).

4. A transformer for energy storage welding equipment according to claim 3, characterized in that: A plurality of fixing rods (17) are fixedly arranged on the outside of the cooling tube (9), and the upper ends of the fixing rods (17) are fixedly connected to the upper end of the heat dissipation cavity (8).

5. The transformer for energy storage welding equipment according to claim 1, characterized in that: A fixing seat (12) is fixedly arranged at the four corners of the lower end of the base (1), a mounting ear plate (13) is arranged at the lower end of the fixing seat (12), and the mounting ear plate (13) is rotatably connected to the fixing seat (12).

6. A transformer for energy storage welding equipment according to claim 5, characterized in that: A connecting rod (18) is fixedly arranged inside the mounting ear plate (13), a pulley (14) is arranged outside the connecting rod (18), the pulley (14) is rotatably connected to the connecting rod (18), and the lower end of the pulley (14) is in contact with the ground.

7. The transformer for energy storage welding equipment according to claim 1, characterized in that: The front and rear ends of the upper outer end of the transformer housing (2) are both provided with current ports (3), and the current port (3) is fixed to the transformer housing (2) by welding, and a transformer body (16) is fixedly provided inside the cooling cavity (15).

Citation Information

Patent Citations

  • Transformer structure of capacitive energy storage welder

    CN202291816U