Lead paste recycling machine
By designing a lead paste back-paste machine including a feed trough, a longitudinal conveying barrel and a transverse conveying barrel, the problem of poor density uniformity during backfilling of lead paste is solved, ensuring the consistency of the weight of the electrode plate and improving the quality of the battery.
Patent Information
- Application Number
- CN202421017275.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-11
AI Technical Summary
When backfilling lead paste, the existing lead paste backfiller has poor uniformity in the density, resulting in inconsistent weight of the electrode plate and affecting the quality of the battery.
A lead paste paste refrigeration machine is designed, including a feeding tank, a longitudinal conveying barrel and a transverse conveying barrel. The lead paste is squeezed through the paste extrusion rod, and pure water is introduced into the longitudinal conveying barrel for stirring to ensure the uniform apparent density of the lead paste.
The apparent density of backfill lead paste is almost consistent with that of normal lead paste, ensuring the consistency of the weight of the electrode plate and improving the quality of the battery.
Smart Images

Figure CN222562699U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of storage batteries, and more specifically relates to a lead paste refilling machine. Background Art
[0002] The manufacturing of battery green plates is an important process in the production of lead-acid batteries. At present, many battery manufacturers use automatic backfilling machines to backfill lead paste in the manufacturing of green plates. Using automatic backfilling machines to backfill lead paste can reduce the labor intensity of workers, and backfilling lead paste is more timely than manual work, which reduces the weight deviation of green plates caused by manual centralized backfilling of lead paste.
[0003] Since the position of the automatic backfilling machine's conveying spiral backfilling lead paste is fixed, although the weight of a single piece of raw board is reduced, the weight deviation of the two connected pieces is too large. The main reason for this problem is that the lead paste enters the paste bucket through the automatic backfilling machine's spiral, and the temperature of the lead paste increases due to the friction of the spiral, causing the apparent density to increase, resulting in a large weight deviation between the two small pieces.
[0004] As battery consistency requirements become increasingly higher, ensuring the consistency of green plate weight is the top priority for quality assurance, and ensuring the uniformity of lead paste backfill apparent density is an urgent problem that battery manufacturers need to solve. Utility Model Content
[0005] The utility model aims to provide a lead paste backfilling machine, aiming to solve the problem that the uniformity of the apparent density of the lead paste backfilling is poor, which affects the consistency of the weight of the green plate.
[0006] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide a lead paste re-paste machine, including a material receiving trough, a longitudinal conveying barrel and a transverse conveying barrel, the upper end of the material receiving trough is open and is located below the plate coating machine, and is used to collect the lead paste dropped from the plate coating machine, and two paste squeezing rods parallel to each other are horizontally arranged on the upper part of the inner cavity of the material receiving trough, and the two paste squeezing rods are both rotatably arranged and have an extrusion gap between them, and a discharge port is arranged at the lower part of one side of the material receiving trough, and a first transmission screw for transmitting lead paste to one side of the discharge port is horizontally arranged at the lower part of the inner cavity of the material receiving trough Rod, the lower end of the longitudinal conveying barrel is connected to the discharge port, a second conveying screw for conveying lead paste upward is arranged inside the longitudinal conveying barrel, a blanking port is opened on the upper part of the side wall of the longitudinal conveying barrel, the transverse conveying barrel is connected to the blanking port, a discharge port is arranged at one end of the transverse conveying barrel, a third conveying screw for conveying lead paste from the blanking port to the discharge port is arranged inside the transverse conveying barrel, a water inlet pipe is connected to the side wall of the longitudinal conveying barrel, and the water inlet pipe introduces pure water into the interior of the longitudinal conveying barrel.
[0007] In a possible implementation, a first motor reducer is disposed on a side of the material receiving trough away from the material discharge port, and a driving end of the first motor reducer is transmission-connected to the first transmission screw.
[0008] In a possible implementation, a driving gear is provided at one end of the first transmission screw away from the discharge port, and driven gears are provided at one end of the two extrusion rods away from the discharge port, the two driven gears are meshed with each other and the driving gear meshes with any one of the driven gears.
[0009] In a possible implementation, the material receiving trough is connected to a discharge pipe, the lower end of the longitudinal conveying barrel is connected to the discharge pipe, and a drainage port is provided at the bottom of the discharge pipe.
[0010] In a possible implementation, a second motor reducer is disposed on one side of the upper end of the longitudinal conveying barrel, and connecting gears are disposed on the output end of the second motor reducer and the second transmission screw, and the two connecting gears are meshed with each other.
[0011] In a possible implementation, a third motor reducer is provided at one end of the transverse conveying barrel away from the discharge port, and a driving end of the third motor reducer is transmission-connected to the third transmission screw.
[0012] In a possible implementation, the upper portion of the transverse conveying barrel is connected to a material receiving funnel, one side of the material receiving funnel is connected to a material receiving guide pipe, and the material receiving guide pipe is connected to the material drop port.
[0013] In a possible implementation, there are multiple water inlet pipes, and the multiple water inlet pipes are connected to the side wall of the longitudinal conveying barrel at intervals from top to bottom.
[0014] In a possible implementation, a bidirectional cylinder is provided on the water inlet pipe, the upper end of the bidirectional cylinder is connected to a compressed air connecting pipe, a pneumatic battery valve is provided on the compressed air connecting pipe, and an opening and closing valve is provided on the water inlet side of the water inlet pipe.
[0015] The beneficial effect of a lead paste refilling machine provided by the utility model is that: compared with the prior art, the material receiving trough installed below the plate coating machine collects the lead paste dropped from the plate coating machine through its upper opening, and the lead paste enters the first transmission screw at the bottom of the material receiving trough after being squeezed by two paste squeezing rods, and the first transmission screw conveys the lead paste to the discharge port, and the lead paste enters the bottom of the longitudinal conveying barrel and is conveyed to the blanking port at the upper part of its side wall through the second transmission screw, and the lead paste enters the transverse conveying barrel through the blanking port, and is conveyed to the discharge port of the transverse conveying barrel through the third transmission screw, and finally backfilled into the paste bucket of the plate coating machine. When the lead paste passes through the longitudinal conveying barrel, the water inlet pipe introduces pure water into the longitudinal conveying barrel for stirring, so that the apparent density of the backfilled lead paste is close to the apparent density of the normal lead paste dropped by the paste machine. The lead paste refilling machine provided by the utility model can make the apparent density of the backfilled lead paste close to the normal lead paste, and ensure the consistency of the weight of the green plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 A schematic diagram of the structure of a lead paste refilling machine provided by the utility model;
[0018] Figure 2 This is a left side view of the material receiving trough provided by the utility model.
[0019] Description of reference numerals:
[0020] 1. Material receiving trough; 2. Paste extrusion rod; 3. First transmission screw; 4. Discharge pipe; 5. Drainage outlet; 6. First motor reducer; 7. Driving gear; 8. Driven gear; 9. Longitudinal conveying barrel; 10. Second transmission screw; 11. Second motor reducer; 12. Connecting gear; 13. Horizontal conveying barrel; 14. Third transmission screw; 15. Third motor reducer; 16. Material receiving funnel; 17. Material receiving guide pipe; 18. Water inlet pipe; 19. Two-way cylinder; 20. Compressed air connecting pipe; 21. Opening and closing valve; 22. Pneumatic solenoid valve; 23. Power switch; 24. DC contactor; 25. Time relay; 26. Distribution box. DETAILED DESCRIPTION
[0021] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0022] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise clearly defined, the use of terms such as "first", "second" or "third" etc. is to distinguish different objects rather than to describe a specific order.
[0023] In the claims, specification and the above-mentioned drawings of the utility model, unless otherwise explicitly defined, directional words, such as the terms "center", "lateral", "longitudinal", "horizontal", "vertical", "top", "bottom", "inside", "outside", "up", "down", "front", "back", "left", "right", "clockwise", "counterclockwise", "high", "low", etc., indicating directions or positional relationships are based on the directions and positional relationships shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the specific protection scope of the utility model.
[0024] See also Figure 1 Now, a lead paste re-paste machine provided by the utility model is described. A lead paste re-paste machine comprises a material receiving trough 1, a longitudinal conveying barrel 9 and a transverse conveying barrel 13. The upper end of the material receiving trough 1 is open and located below the plate coating machine, and is used to collect the lead paste dropped from the plate coating machine. Two mutually parallel extruding rods 2 are transversely arranged at the upper part of the inner cavity of the material receiving trough 1. The two extruding rods 2 are both rotatably arranged and there is an extrusion gap between them. A discharge port is arranged at the lower part of one side of the material receiving trough 1. A first transmission screw 3 for transmitting lead paste to the side of the discharge port is transversely arranged at the lower part of the inner cavity of the material receiving trough 1. The longitudinal conveying barrel 9 is disposed at the lower part of the inner cavity of the material receiving trough 1. The lower end is connected to the discharge port, and a second transmission screw 10 for transmitting lead paste upward is arranged inside the longitudinal conveying barrel 9. A blanking port is opened on the upper part of the side wall of the longitudinal conveying barrel 9, and a transverse conveying barrel 13 is connected to the blanking port. A discharge port is arranged at one end of the transverse conveying barrel 13, and a third transmission screw 14 for transmitting lead paste from the blanking port to the discharge port is arranged inside the transverse conveying barrel 13. A water inlet pipe 18 is connected to the side wall of the longitudinal conveying barrel 9, and the water inlet pipe 18 introduces pure water into the interior of the longitudinal conveying barrel 9.
[0025] The utility model provides a lead paste refilling machine. Compared with the prior art, the material receiving trough 1 installed below the plate coating machine collects the lead paste dropped from the plate coating machine through its upper opening. The lead paste enters the first transmission screw 3 at the lower part of the material receiving trough 1 after being squeezed by two paste squeezing rods 2. The first transmission screw 3 conveys the lead paste to the discharge port. The lead paste enters the bottom of the longitudinal conveying barrel 9 and is conveyed to the blanking port at the upper part of its side wall through the second transmission screw 10. The lead paste enters the transverse conveying barrel 13 through the blanking port, and is conveyed to the discharge port of the transverse conveying barrel 13 through the third transmission screw 14, and finally backfilled into the paste bucket of the plate coating machine. When the lead paste passes through the longitudinal conveying barrel 9, the water inlet pipe 18 introduces pure water into the longitudinal conveying barrel 9 for stirring, so that the apparent density of the backfilled lead paste is close to the apparent density of the normal lead paste dropped by the paste machine. The utility model provides a lead paste refilling machine, which can make the apparent density of the backfilled lead paste close to the normal lead paste, and ensure the consistency of the weight of the green plate.
[0026] Specifically, a first motor reducer 6 is provided on the side of the receiving trough 1 away from the discharge port, and the driving end of the first motor reducer 6 is transmission-connected to the first transmission screw 3. The first motor reducer 6 provides rotational power for the first transmission screw 3 to drive the lead paste to be transported from the receiving trough 1 to the discharge port of the receiving trough 1.
[0027] See also Figure 2 A driving gear 7 is provided at one end of the first transmission screw 3 away from the discharge port, and a driven gear 8 is provided at one end of the two paste squeezing rods 2 away from the discharge port. The two driven gears 8 are meshed with each other and the driving gear 7 is meshed with any driven gear 8. The driving gear 7 is located below the two driven gears 8 and offset to one side of any driven gear 8 to achieve the meshing of the driving gear 7 with any driven gear 8. Of course, the driving gear 7 can also be located in the middle of the two driven gears 8, and the meshing with any driven gear 8 is achieved through a transmission gear. While the first motor reducer 6 drives the first transmission screw 3 to rotate, the driving gear 7 of the first transmission screw 3 drives any driven gear 8 to rotate, and then drives the other driven gear 8 to rotate, thereby realizing the reverse synchronous rotation of the two paste squeezing rods 2 to squeeze the lead paste passing through the extrusion gap, and squeeze the large pieces of lead paste into small pieces.
[0028] See also Figure 1 The receiving trough 1 is connected to a discharge pipe 4, the lower end of the longitudinal conveying barrel 9 is connected to the discharge pipe 4, and one end of the first transmission screw 3 extends to the inside of the discharge pipe 4. A drainage port 5 is provided at the bottom of the discharge pipe 4, and part of the pure water entering the longitudinal conveying barrel 9 through the water inlet pipe 18 is mixed with the lead paste, and the other part falls to the bottom of the longitudinal conveying barrel 9 and is discharged through the drainage port 5 of the discharge pipe 4, so as to avoid the pure water from being retained at the bottom of the longitudinal conveying barrel 9.
[0029] Specifically, a second motor reducer 11 is provided on one side of the upper end of the longitudinal conveying barrel 9, and a connecting gear 12 is provided on the output end of the second motor reducer 11 and the second transmission screw 10, and the two connecting gears 12 are meshed. The second motor reducer 11 provides rotational power for the second transmission screw 10 to drive the lead paste to be transported from the bottom of the longitudinal conveying barrel 9 to the drop port of the longitudinal conveying barrel 9.
[0030] Specifically, a third motor reducer 15 is provided at one end of the transverse conveying barrel 13 away from the discharge port, and a driving end of the third motor reducer 15 is transmission-connected to the third transmission screw 14. The third motor reducer 15 provides rotational power for the third transmission screw 14 to drive the lead paste to be transported to the discharge port of the transverse conveying barrel 13.
[0031] See also Figure 1 The upper part of the transverse conveying barrel 13 is connected with a receiving hopper 16, and one side of the receiving hopper 16 is connected with a receiving guide pipe 17, and the receiving guide pipe 17 is connected to the material discharge port. The inner cross-section of the receiving guide pipe 17 increases from the direction close to the material discharge port to the direction away from the material discharge port, and can guide the lead paste to enter the receiving hopper 16, and then enter the transverse conveying barrel 13 through the receiving hopper 16, and finally transported to the discharge port of the transverse conveying barrel 13 through the third transmission screw 14 inside the transverse conveying barrel 13.
[0032] Preferably, there are multiple water inlet pipes 18, which are connected to the side wall of the longitudinal conveying barrel 9 at intervals from top to bottom. Pure water can be introduced from different heights of the longitudinal conveying barrel 9 to fully mix the lead paste, ensuring that the lead paste in the longitudinal conveying barrel 9 can reach an apparent density close to that of the lead paste normally added.
[0033] In addition, a two-way cylinder 19 is provided on the water inlet pipe 18, and a compressed air connecting pipe 20 is connected to the upper end of the two-way cylinder 19. A pneumatic battery valve is provided on the compressed air connecting pipe 20, and an opening and closing valve 21 is provided on the water inlet side of the water inlet pipe 18. The water inlet side of the water inlet pipe 18 is connected to the lower end of the two-way cylinder 19, and an opening and closing valve 21 is provided on the water inlet side of the water inlet pipe 18. The water outlet side of the water inlet pipe 18 is connected to the side wall of the longitudinal conveying barrel 9. The compressed air connecting pipe 20 is connected to the pneumatic solenoid valve 22 of the distribution box 26, and the distribution box 26 is also provided with a power switch 23, a DC contactor 24 and a time relay 25. After the power switch 23 is powered on, the DC contactor 24 is energized, and the time relay 25 controls the pneumatic solenoid valve 22 according to the set time interval and water squeezing frequency, and the two-way cylinder 19 connected by the compressed air connecting pipe 20 realizes automatic squeezing of water into the longitudinal conveying barrel 9 to adjust the apparent density of the lead paste.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A lead paste refilling machine, characterized in that: The invention comprises a material receiving trough (1), a longitudinal conveying barrel (9) and a transverse conveying barrel (13); the upper end of the material receiving trough (1) is open and located below the plate coating machine, and is used to collect lead paste dropped from the plate coating machine; two paste squeezing rods (2) parallel to each other are transversely arranged at the upper part of the inner cavity of the material receiving trough (1); the two paste squeezing rods (2) are both rotatably arranged and have an extrusion gap between them; a discharge port is arranged at the lower part of one side of the material receiving trough (1); a first conveying screw (3) for conveying lead paste to the side of the discharge port is transversely arranged at the lower part of the inner cavity of the material receiving trough (1); the lower end of the longitudinal conveying barrel (9) is connected to the discharge port; The longitudinal conveying barrel (9) is provided with a second conveying screw (10) for conveying the lead paste upwards, a blanking port is provided on the upper part of the side wall of the longitudinal conveying barrel (9), the transverse conveying barrel (13) is connected to the blanking port, one end of the transverse conveying barrel (13) is provided with a discharge port, the transverse conveying barrel (13) is provided with a third conveying screw (14) for conveying the lead paste from the blanking port to the discharge port, the side wall of the longitudinal conveying barrel (9) is connected with a water inlet pipe (18), and the water inlet pipe (18) introduces pure water into the interior of the longitudinal conveying barrel (9).
2. A lead paste refilling machine as claimed in claim 1, characterized in that: A first motor reducer (6) is arranged on a side of the material receiving trough (1) away from the material discharge port, and a driving end of the first motor reducer (6) is drivingly connected to the first transmission screw (3).
3. A lead paste refilling machine as claimed in claim 2, characterized in that: A driving gear (7) is provided at one end of the first transmission screw (3) away from the discharge port, and a driven gear (8) is provided at one end of the two paste extrusion rods (2) away from the discharge port. The two driven gears (8) are meshed with each other, and the driving gear (7) is meshed with any one of the driven gears (8).
4. A lead paste refilling machine as claimed in claim 1, characterized in that: The material receiving trough (1) is connected to a discharge pipe (4), the lower end of the longitudinal conveying barrel (9) is connected to the discharge pipe (4), and a drainage port (5) is provided at the bottom of the discharge pipe (4).
5. The lead paste refilling machine according to claim 1, characterized in that: A second motor reducer (11) is provided on one side of the upper end of the longitudinal conveying barrel (9), and a connecting gear (12) is provided on the output end of the second motor reducer (11) and the second transmission screw (10), and the two connecting gears (12) are meshed with each other.
6. A lead paste refilling machine as claimed in claim 1, characterized in that: A third motor reducer (15) is provided at one end of the transverse conveying barrel (13) away from the discharge port, and a driving end of the third motor reducer (15) is transmission-connected to the third transmission screw (14).
7. A lead paste refilling machine as claimed in claim 1, characterized in that: The upper part of the transverse conveying barrel (13) is connected to a material receiving funnel (16), one side of the material receiving funnel (16) is connected to a material receiving guide pipe (17), and the material receiving guide pipe (17) is connected to the material drop port.
8. A lead paste refilling machine as claimed in any one of claims 1 to 7, characterized in that: There are a plurality of water inlet pipes (18), and the plurality of water inlet pipes (18) are connected to the side wall of the longitudinal conveying barrel (9) at intervals from top to bottom.
9. A lead paste refilling machine as claimed in any one of claims 1 to 7, characterized in that: A bidirectional cylinder (19) is provided on the water inlet pipe (18), the upper end of the bidirectional cylinder (19) is connected to a compressed air connecting pipe (20), a pneumatic battery valve is provided on the compressed air connecting pipe (20), and an opening and closing valve (21) is provided on the water inlet side of the water inlet pipe (18).