Multi-axis servo driver power supply module
By designing a multi-axis servo drive power module including a power supply housing, a power supply frame, a fan assembly and a keyboard assembly, the problem of dispersed and low modularity of the power supply module components in the prior art is solved, and a smaller volume, better heat dissipation effect and a simpler maintenance process are achieved.
Patent Information
- Application Number
- CN202421231167.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The internal parts of the power module of the existing multi-axis servo drive products are scattered, have low modularity, large overall size, and messy cable connections, which affect the product appearance, installation and maintenance.
Through the back end base plate assembly and connecting seat assembly, a single-side open power housing is designed, with built-in power frame, independent fan assembly and keyboard assembly, and an isolation board is used to separate the inner cavity into a cooling air duct and circuit space, and a connector is set up in a reasonable position to achieve fast electrical connection.
It effectively reduces the overall volume, improves the heat dissipation effect and protection level, simplifies the installation, debugging and maintenance process, and achieves fast and efficient electrical connections.
Smart Images

Figure CN222564234U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a power supply module, in particular to a multi-axis servo driver power supply module. Background Art
[0002] At present, servo drive products in the field of multi-axis transmission applications usually directly use multiple servo drive units. According to on-site requirements, each unit is connected by cables, copper busbars, etc.; there are also cases where the power supply part (power module) and drive part (drive module) of the multi-axis servo drive are separated and then connected by copper busbars and cables.
[0003] In the above two structural methods, the internal components of the product are scattered, the degree of modularization is very low, the overall size is large, and both require the use of multiple copper bars or cables for connection. The cable connections are messy, affecting the product appearance, installation and later maintenance. Utility Model Content
[0004] In order to solve the shortcomings of the above technology, the utility model provides a multi-axis servo drive power module
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: the rear end bottom plate component and the connecting seat component are arranged and installed with the drive module and electrically connected together, including a power supply shell with a single-side opening and an inner cavity, a power supply middle frame is installed at the opening of the power supply shell, and also includes a fan component and a keyboard component that are independently arranged and detachably connected;
[0006] A keyboard assembly mounting slot and a control board mounting slot are formed on the corresponding side of the power supply middle frame mounting side of the power supply housing, a control cover plate is detachably connected to the control board mounting slot, and a control board is provided at a position of the control board mounting slot corresponding to the inner cavity of the power supply housing;
[0007] The power supply middle frame includes a bottom plate and an isolation plate, on which a power supply board and a power board are mounted, and the power supply board and the power board are electrically connected.
[0008] Furthermore, the keyboard assembly is installed in the keyboard assembly mounting slot, and the keyboard assembly includes a lens, a keyboard upper shell, a keyboard button, a keyboard plate, and a keyboard cover plate arranged in sequence from top to bottom. The lens is formed in a manner to avoid the keyboard buttons, and a keyboard network port via and a keyboard socket via are provided at the bottom of the keyboard assembly mounting slot.
[0009] Furthermore, a control board plug-in hole is provided on the control board installation slot.
[0010] Furthermore, the bottom plate is matched with the open portion of the power supply housing, and a connector through hole is provided on the bottom plate;
[0011] The isolation plate separates the inner cavity of the power supply housing into a heat dissipation duct and a circuit space, and the isolation plate is provided with a heat dissipation port, a capacitor fixing ring, a ground terminal slot, and a fan assembly slot.
[0012] Furthermore, the heat dissipation duct of the isolation plate includes a radiator that blocks the heat dissipation port, a braking resistor is installed on the teeth of the radiator, and the lead of the braking resistor passes through a protective coil located on the isolation plate and is connected to a power board.
[0013] Furthermore, the power board is arranged in the circuit space of the isolation board, and a rectifier bridge, a planar transformer and an electrolytic capacitor are arranged on the power board. A connector adapted to the connector via is also arranged at the edge of the power board near the bottom plate.
[0014] Furthermore, the PCB of the power board is an aluminum substrate, and a heat conducting sheet is provided between the aluminum substrate and the planar transformer.
[0015] Furthermore, the aluminum substrates of the rectifier bridge and the power board pass through the heat dissipation opening and are closely attached to the substrate of the heat sink;
[0016] The electrolytic capacitor passes through the capacitor fixing ring and the free end portion thereof passes through the heat dissipation air duct.
[0017] Furthermore, a grounding terminal is installed in the grounding terminal slot.
[0018] Furthermore, the fan assembly is installed in the fan assembly slot through the power supply housing, and the fan assembly includes a fan and a fan cover for installing the fan, and the fan cover is detachably connected in the fan assembly slot.
[0019] The utility model discloses a multi-axis servo drive power supply module, which effectively reduces the overall volume through a reasonable internal structure layout, and has good heat dissipation effect and a high protection level; at the same time, an independent keyboard component and a fan component design are adopted, and installation, debugging and maintenance are also extremely simple and convenient; by arranging a connector at a reasonable position, it can be electrically connected to the rear-end drive module quickly and efficiently. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the utility model.
[0021] Figure 2 It is a structural explosion diagram of the utility model.
[0022] Figure 3 This is a selected diagram of the internal structure of the present utility model.
[0023] Figure 4 It is a structural explosion diagram of the power supply middle frame and the power supply board of the utility model.
[0024] Figure 5It is a structural explosion diagram of the fan assembly of the utility model.
[0025] Figure 6 It is a structural explosion diagram of the keyboard assembly of the present utility model.
[0026] In the figure: 10, power supply housing; 11, keyboard assembly mounting slot; 12, control board mounting slot; 13, control cover; 14, keyboard network port via; 15, keyboard strip via; 16, control board strip via;
[0027] 20. Power supply middle frame; 21. Bottom plate; 22. Isolation plate; 23. Connector via; 24. Heat dissipation port; 25. Capacitor fixing ring; 26. Ground terminal slot; 27. Fan assembly slot;
[0028] 30. Power board; 31. Rectifier bridge; 32. Planar transformer; 33. Electrolytic capacitor; 34. Connector; 35. Keyboard network port; 36. Keyboard socket;
[0029] 40. Power board; 41. Control board; 42. Braking resistor; 43. Protective coil; 44. Heat conducting sheet;
[0030] 50. fan assembly; 51. fan; 52. fan cover;
[0031] 60. Radiator;
[0032] 70. Keyboard assembly; 71. Lens; 72. Keyboard upper shell; 73. Keyboard button; 74. Keyboard board; 75. Keyboard cover;
[0033] 80. Ground terminal. DETAILED DESCRIPTION
[0034] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0035] A multi-axis servo drive power module is arranged, installed and electrically connected with a drive module through the cooperation of a rear end bottom plate component and a connecting seat component.
[0036] like Figure 1-6 As shown together, this embodiment includes a power supply housing 10 which is open on one side and has an inner cavity, a power supply middle frame 20 is installed at the open portion of the power supply housing 10, and also includes a fan assembly 50 and a keyboard assembly 70 which are independently arranged and detachably connected;
[0037] A keyboard assembly mounting slot 11 and a control board mounting slot 12 are formed on the corresponding side of the installation side of the power supply middle frame 20 of the power supply shell 10. A control cover plate 13 is detachably connected to the control board mounting slot 12. The control board mounting slot 12 is provided with a control board 41 at a position corresponding to the inner cavity of the power supply shell 10. The power supply middle frame 20 includes a bottom plate 21 and an isolation plate 22 vertically connected to each other. A power board 30 and a power board 40 are installed on the isolation plate 22. The power board 30 and the power board 40 are electrically connected through a pin header / female header.
[0038] The keyboard assembly 70 is installed in the keyboard assembly installation slot 11. The keyboard assembly 70 includes a lens 71, a keyboard upper shell 72, a keyboard button 73, a keyboard board 74, and a keyboard cover 75 which are arranged in sequence from top to bottom. The lens 71 is formed in a way to avoid the keyboard button 73. The bottom of the keyboard assembly installation slot 11 is provided with a keyboard network port via 14 and a keyboard power strip via 15. Correspondingly, a keyboard network port 35 and a keyboard power strip 36 are respectively provided on the power board 30. When the keyboard assembly 70 is connected to the power board 30, the power strip of the power board 30 is connected and paired to realize electrical connection and communication between the keyboard assembly 70 and the power board 30; when the working environment space is limited and it is inconvenient to operate the keyboard, the keyboard assembly 70 can be disassembled and connected to the keyboard network port 35 of the power board 30 through an ordinary network cable to realize electrical connection and communication, which is very practical.
[0039] A control board socket through hole 16 is provided on the control board installation slot 12, which is convenient for the control board socket to pass through and the installation of the control board 41. The socket on the control board 41 is connected and paired with the power board 30 to achieve electrical connection between the control board 41 and the power board 30. It should be noted that the control board 41 and the power board 30 are both fixed to the grounding terminal 80 by screws to ensure that both are effectively grounded; when the control board 41 is installed, the control cover 13 is covered, and the socket, USB and grounding terminal 80 on the control board 41 are all connected to the control cover 13, which protects the device and facilitates customer wiring; different control boards 41 need to be used when dealing with different application sites. To replace the control board 41, you only need to open the control cover 13, and there is no need to disassemble the entire power module, which is convenient and quick.
[0040] The bottom plate 21 fits into the open part of the power supply housing 10, and a connector through hole 23 is provided on the bottom plate 21; the isolation plate 22 separates the inner cavity of the power supply housing 10 into a heat dissipation duct and a circuit space, and a heat dissipation port 24, a capacitor fixing ring 25, a grounding terminal slot 26, and a fan assembly slot 27 are provided on the isolation plate 22.
[0041] Preferably, the heat dissipation duct of the isolation plate 22 includes a heat sink 60 that blocks the heat dissipation port 24. A brake resistor 42 is installed on the teeth of the heat sink 60, which is beneficial to the heat dissipation of the brake resistor 42 and better utilizes the internal space of the power module. The lead of the brake resistor 42 passes through the protective coil 43 located on the isolation plate 22 and is connected to the power board 30. The protective coil 43 can not only protect the cables, but also seal and isolate the heat dissipation duct of the isolation plate 22 and the circuit space.
[0042] The power board 30 is arranged in the circuit space of the isolation board 22. The power board 30 is provided with a rectifier bridge 31 as the main heating device, a planar transformer 32 with a large heating effect and an electrolytic capacitor 33. The power board 30 is also provided with a connector 34 adapted to the connector via 23 at the edge position near the bottom plate 21. The connector 34 is fitted with the inner side of the bottom plate 21, and the connector 34 is used to electrically connect with the rear end drive module.
[0043] Preferably, a plurality of heating devices are mounted on the power board 40, and the PCB of the power board 40 is an aluminum substrate for facilitating heat conduction. A heat conductive sheet 44 is provided between the aluminum substrate and the planar transformer 32. Specifically, the aluminum substrate is extended to form an area adapted to the size of the magnetic core of the planar transformer 32, and the heat conductive sheet 44 is placed between the area and the planar transformer 32. After installation, the heat conductive sheet 44 is pressed by the aluminum substrate of the power board 40 and the magnetic core of the planar transformer 32, thereby transferring the heat of the planar transformer 32 to the aluminum substrate of the power board 40.
[0044] The aluminum substrates of the rectifier bridge 31 and the power board 40 pass through the heat dissipation port 24 and are tightly attached to the substrate of the radiator 60. In this way, the heat of the rectifier bridge 31, the planar transformer 32, and the power board 40 can be conducted to the radiator 60, thereby improving the heat dissipation efficiency and heat dissipation capacity. The electrolytic capacitor 33 passes through the capacitor fixing ring 25 and its free end passes through the heat dissipation duct. The capacitor fixing ring 25 is also tightly sealed with the power board 40.
[0045] Based on the above structure, it should be noted that all and / or most of the structures of the radiator 60, the brake resistor 42 and the electrolytic capacitor 33 are located in the heat dissipation duct. At the same time, a wind shield is also provided on the isolation plate 22, which is used to separate the radiator 60 and the brake resistor 42 from the electrolytic capacitor 33, so that most of the airflow in the heat dissipation duct passes through the radiator 60 and the brake resistor 42, which account for a large proportion of the heat, and only a small part of the airflow passes through the electrolytic capacitor 33, which generates little heat, thereby improving the overall balance of heat dissipation. There is no air flow on one side of the circuit space, and the internal environment is clean and tidy without dust intrusion, thereby ensuring the stable operation of the power module.
[0046] The ground terminal 80 is installed in the ground terminal slot 26 .
[0047] Since the fan is a wearing part and requires regular maintenance or replacement, the fan assembly 50 of the present embodiment is installed in the fan assembly slot 27 through the power supply housing 10. The fan assembly 50 includes a fan 51 and a fan cover 52 for installing the fan 51, and the fan cover 52 is detachably connected to the fan assembly slot 27; it should be noted that a plug buckle position and a lead slot of the fan 51 are provided on the side of the fan cover 52. After the fan 51 is installed in the fan cover 52, the fan lead is pressed into the lead slot, and then the fan plug is fixed to the plug buckle position, and the whole can be installed in the fan assembly slot 27, which is simple and convenient to operate.
[0048] It should be noted that this embodiment is also applicable to frequency converters, AC converters, and uninterruptible power supplies.
[0049] In this way, the multi-axis servo drive power module provided in this embodiment effectively reduces the overall volume through a reasonable internal structure layout, and has good heat dissipation effect and a high level of protection; at the same time, it adopts an independent keyboard component and fan component design, and the installation, debugging and maintenance are also extremely simple and convenient; by setting the connector at a reasonable position, it can quickly and efficiently make an electrical connection with the rear-end drive module.
[0050] The above implementation modes are not limitations of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by technicians in this technical field within the technical solution of the present invention also belong to the protection scope of the present invention.
Claims
1. A multi-axis servo drive power module, which is arranged and installed with a drive module and electrically connected through the rear end base plate assembly and the connection seat assembly, characterized in that: It comprises a power supply housing (10) which is open on one side and has an inner cavity, a power supply middle frame (20) is installed at the open portion of the power supply housing (10), and also comprises a fan assembly (50) and a keyboard assembly (70) which are independently arranged and detachably connected; A keyboard assembly mounting slot (11) and a control panel mounting slot (12) are formed on the corresponding side of the power supply middle frame (20) of the power supply housing (10); a control cover (13) is detachably connected to the control panel mounting slot (12); and a control panel (41) is provided at the control panel mounting slot (12) corresponding to the position of the inner cavity of the power supply housing (10); The power supply middle frame (20) comprises a bottom plate (21) and an isolation plate (22), and a power supply plate (30) and a power plate (40) are mounted on the isolation plate (22), and the power supply plate (30) and the power plate (40) are electrically connected.
2. The multi-axis servo drive power supply module according to claim 1, characterized in that: The keyboard assembly (70) is installed in a keyboard assembly installation slot (11). The keyboard assembly (70) comprises a lens (71), a keyboard upper shell (72), a keyboard button (73), a keyboard plate (74), and a keyboard cover plate (75) which are arranged in sequence from top to bottom. The lens (71) is formed in a manner of avoiding the keyboard button (73). The bottom of the keyboard assembly installation slot (11) is provided with a keyboard network port through hole (14) and a keyboard strip through hole (15).
3. The multi-axis servo drive power module according to claim 1, characterized in that: The control board installation slot (12) is provided with a control board plug-in through hole (16).
4. The multi-axis servo drive power module according to claim 1, characterized in that: The bottom plate (21) is fitted into the open portion of the power supply housing (10), and a connector through hole (23) is provided on the bottom plate (21); The isolation plate (22) divides the inner cavity of the power supply housing (10) into a heat dissipation duct and a circuit space, and the isolation plate (22) is provided with a heat dissipation port (24), a capacitor fixing ring (25), a ground terminal slot (26), and a fan assembly slot (27).
5. The multi-axis servo drive power module according to claim 4, characterized in that: The heat dissipation air duct of the isolation plate (22) includes a heat sink (60) that blocks the heat dissipation port (24); a brake resistor (42) is mounted on the teeth of the heat sink (60); and a lead wire of the brake resistor (42) passes through a protective coil (43) located on the isolation plate (22) and is connected to a power supply board (30).
6. The multi-axis servo drive power supply module according to claim 4, characterized in that: The power board (30) is arranged in the circuit space of the isolation board (22); a rectifier bridge (31), a planar transformer (32) and an electrolytic capacitor (33) are arranged on the power board (30); a connector (34) adapted to the connector via (23) is also arranged at an edge of the power board (30) close to the bottom plate (21).
7. The multi-axis servo drive power supply module according to claim 6, characterized in that: The PCB of the power board (40) is an aluminum substrate, and a heat conducting sheet (44) is provided between the aluminum substrate and the planar transformer (32).
8. The multi-axis servo drive power supply module according to claim 7, characterized in that: The aluminum substrates of the rectifier bridge (31) and the power board (40) both pass through the heat dissipation port (24) and are closely attached to the substrate of the heat sink (60); The electrolytic capacitor (33) passes through the capacitor fixing ring (25) and a free end portion thereof penetrates the heat dissipation air duct.
9. The multi-axis servo drive power module according to claim 4, characterized in that: A grounding terminal (80) is installed in the grounding terminal slot (26).
10. The multi-axis servo drive power supply module according to claim 4, characterized in that: The fan assembly (50) is installed in the fan assembly slot (27) through the power supply housing (10). The fan assembly (50) comprises a fan (51) and a fan cover (52) for installing the fan (51). The fan cover (52) is detachably connected to the fan assembly slot (27).