Donkey-hide gelatin block forming device

Abstract

The utility model discloses a colla corii asini block forming device, which relates to the technical field of food processing and comprises a conveyor belt, and a plurality of forming ejection molds are arranged on a belt body of the conveyor belt at equal intervals; a material injection mechanism is erected on the conveying belt frame body, a first position sensor is arranged on the material injection mechanism, so that the first position sensor detects that a forming ejection mold passes through the lower part of the material injection mechanism, and materials in the material injection mechanism are automatically discharged into the forming ejection mold by the material injection mechanism; a cooling mechanism is further erected on the conveying belt frame body so that materials in the forming ejection mold can be cooled and formed. A second position sensor is arranged on the cooling mechanism and located above the discharging end of the conveying belt so that the second position sensor can detect that the forming ejection mold passes through the discharging end of the conveying belt, and the forming ejection mold can eject and discharge the forming materials in the forming ejection mold. According to the device, the forming operation of the donkey-hide gelatin blocks is continuously carried out, feeding, cooling shaping and automatic discharging are integrated, and the processing efficiency of the donkey-hide gelatin blocks is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of food processing, in particular to a donkey hide gelatin block forming device. Background Art

[0002] Donkey hide gelatin is a solid animal glue that is concentrated from boiled donkey hide. Its main component is protein. During the production process, donkey hide gelatin needs to be boiled for a long time to form a gelatinous state, and then it is shaped.

[0003] Traditional donkey-hide gelatin molding machines perform single processing and production on donkey-hide gelatin by injecting molten gelatin into a mold and then cooling it to shape. This method reduces processing efficiency and requires manual labor to pick it up after molding, which increases the labor intensity of the staff and is inconvenient to pick it up quickly. Utility Model Content

[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then proposes a donkey-hide gelatin block forming device.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A donkey hide gelatin block forming device comprises a conveyor belt, wherein a plurality of forming ejection molds are equidistantly arranged on the conveyor belt body; an injection mechanism is mounted on the conveyor belt frame, and a first position sensor is arranged on the injection mechanism so that the first position sensor detects that a forming ejection mold passes under the injection mechanism, and the injection mechanism automatically discharges the material inside the injection mechanism into the forming ejection mold; a cooling mechanism is also mounted on the conveyor belt frame so that the material inside the forming ejection mold is cooled and formed; a second position sensor is arranged on the cooling mechanism, and the second position sensor is located above the unloading end of the conveyor belt so that the second position sensor detects that a forming ejection mold passes under the conveyor belt, and the forming ejection mold ejects the forming material inside the molding ejection mold.

[0007] Furthermore, the molding ejection mold includes a mounting seat, a molding shell, an ejection telescopic cylinder and a top plate; there are a plurality of mounting seats and they are equidistantly arranged on the conveyor belt body, each mounting seat is provided with a molding shell, the top of the molding shell is open and an ejection telescopic cylinder is provided in its inner cavity, the ejection telescopic cylinder is connected to the top plate, the size of the top plate is consistent with the size of the inner cavity of the molding shell, and the top plate and the open end of the inner cavity of the molding shell form a molding cavity that is consistent with the size of the donkey-hide gelatin block.

[0008] Furthermore, the injection mechanism includes a material storage box, a discharge pipe and a discharge valve; the material storage box is mounted on a conveyor belt frame, the top of the material storage box is open and a discharge pipe is provided at the bottom, the discharge pipe is arranged corresponding to one of the molding ejection molds and a discharge valve is installed on it.

[0009] Furthermore, the injection mechanism also includes a material level sensor, which is arranged inside the storage box to detect the amount of material in the storage box.

[0010] Furthermore, the cooling mechanism includes a cooling box, a cold air fan and a cold air duct; the cooling box is mounted on the conveyor belt frame and arranged along the conveying direction of the conveyor belt, a plurality of cold air holes are provided at the bottom of the cooling box, a cold air fan is provided on the cooling box, the cold air fan is connected to the cooling box through the cold air duct so that the cold air fan can operate to inject cold air into the cooling box through the cold air duct, and the cold air is discharged downward through the cooling box.

[0011] Furthermore, the cooling box horizontally extends from one side of the injection mechanism to above the unloading end of the conveyor belt so that the cooling box can continuously complete the cooling operation of the material in the ejection mold, thereby improving the cooling effect of the cooling mechanism on the material in the molding ejection mold.

[0012] Furthermore, it also includes a feeding mechanism, which uses negative pressure conveying or auger conveying to continuously convey the molten material to the injection mechanism. The feeding end of the feeding mechanism is located directly above the injection mechanism to improve the feeding effect of the material in the injection mechanism.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model makes the molding operation of donkey-hide gelatin blocks be carried out continuously by arranging a conveyor belt, a molding ejection mold, a material injection mechanism, a first position sensor, a cooling mechanism and a second position sensor, and integrates material loading, cooling and shaping and automatic unloading, thereby greatly improving the processing efficiency of donkey-hide gelatin blocks; when the first position sensor detects that a molding ejection mold passes under the material injection mechanism, at this time, the material injection mechanism automatically discharges the material inside the molding ejection mold into the molding ejection mold, and the molding ejection mold filled with the material enters under the cooling mechanism along with the conveyor belt, and the cooling mechanism continuously completes the cooling molding of the material in the molding ejection mold, and when the second position sensor detects that a molding ejection mold passes at the unloading end of the conveyor belt, at this time, the molding ejection mold ejects the molding material inside the molding ejection mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the molding ejection mold;

[0017] Figure 3 This is the installation diagram of the material level sensor;

[0018] Among them: 1. Conveyor belt; 2. Molding ejection mold; 21. Mounting seat; 22. Molding shell; 23. Ejection telescopic cylinder; 24. Ejector plate; 3. Injection mechanism; 31. Storage box; 32. Discharge pipe; 33. Discharge valve; 34. Level sensor; 4. First position sensor; 5. Cooling mechanism; 51. Cooling box; 52. Air cooler; 53. Air cooler pipe; 6. Second position sensor; 7. Feeding mechanism. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

[0020] Refer to the attached Figure 1 and attached Figure 2 As shown, a donkey-hide gelatin block forming device comprises a conveyor belt 1, on which a plurality of forming ejector molds 2 are equidistantly arranged; an injection mechanism 3 is mounted on the frame of the conveyor belt 1, on which a first position sensor 4 is mounted so that the first position sensor 4 detects that a forming ejector mold 2 passes under the injection mechanism 3, so that the injection mechanism 3 automatically discharges the material inside into the forming ejector mold 2; a cooling mechanism 5 is also mounted on the frame of the conveyor belt 1 so that the material inside the forming ejector mold 2 is cooled and formed; a second position sensor 6 is mounted on the cooling mechanism 5, and the second position sensor 6 is located above the unloading end of the conveyor belt 1 so that the second position sensor 6 detects that a forming ejector mold 2 passes under the unloading end of the conveyor belt 1, so that the forming ejector mold 2 ejects the forming material inside.

[0021] During the specific use of the device, when the first position sensor 4 detects that the molding ejector mold 2 passes under the injection mechanism 3, the injection mechanism 3 automatically discharges the material therein into the molding ejector mold 2, and the molding ejector mold 2 filled with the material enters under the cooling mechanism 5 along with the conveyor belt 1, and the cooling mechanism 5 continuously completes the cooling and molding of the material in the molding ejector mold 2. When the second position sensor 6 detects that the molding ejector mold 2 passes under the unloading end of the conveyor belt 1, the molding ejector mold 2 ejects the molding material therein.

[0022] Specifically, the molding ejection mold 2 includes a mounting seat 21, a molding shell 22, an ejection telescopic cylinder 23 and a top plate 24; there are a plurality of mounting seats 21 and they are equidistantly arranged on the belt body of the conveyor belt 1, each mounting seat 21 is provided with a molding shell 22, the top of the molding shell 22 is open and an ejection telescopic cylinder 23 is arranged in its inner cavity, the ejection telescopic cylinder 23 is connected to the top plate 24, the size of the top plate 24 is consistent with the size of the inner cavity of the molding shell 22, and the top plate 24 and the open end of the inner cavity of the molding shell 22 form a molding cavity that is consistent with the size of the donkey-hide gelatin block; during the implementation process, the injection mechanism 3 injects the material therein into the molding cavity, and as the cooling operation of the cooling mechanism 5 is carried out, the material in the molding cavity is gradually shaped until it is completely formed, and the size of the donkey-hide gelatin block after molding is the required size.

[0023] Specifically, the injection mechanism 3 includes a storage box 31, a discharge pipe 32 and a discharge valve 33; the storage box 31 is mounted on the frame of the conveyor belt 1, the top of the storage box 31 is open and a discharge pipe 32 is provided at the bottom, the discharge pipe 32 is arranged corresponding to one of the molding ejection molds 2 and a discharge valve 33 is installed thereon; during the implementation process, when the molding ejection mold 2 is under the discharge pipe 32, at this time, the discharge valve 33 is opened, and then, the material in the storage box 31 is injected into the molding ejection mold 2 along the discharge pipe 32, and when the opening time of the discharge valve 33 reaches the set value, at this time, the discharge valve 33 is closed until the next molding ejection mold 2 is under the discharge pipe 32.

[0024] In the above scheme, in order to avoid the material amount in the storage box 31 being too low and affecting the injection operation, refer to the attached Figure 3 As shown, the injection mechanism 3 further includes a material level sensor 34 , which is disposed inside the material storage box 31 to detect the amount of material in the material storage box 31 .

[0025] Specifically, the cooling mechanism 5 includes a cooling box 51, a cold air blower 52 and a cold air duct 53; the cooling box 51 is mounted on the frame of the conveyor belt 1 and is arranged along the conveying direction of the conveyor belt 1, and a plurality of cold air holes (not shown in the figure) are arranged at the bottom of the cooling box 51, and a cold air blower 52 is arranged on the cooling box 51, and the cold air blower 52 is connected to the cooling box 51 through the cold air duct 53 so that the cold air blower 52 operates to inject cold air into the cooling box 51 through the cold air duct 53, and the cold air is discharged downward through the cooling box 51.

[0026] Of course, in the above scheme, in order to improve the cooling effect of the cooling mechanism 5 on the material in the molding ejection mold 2, the cooling box 51 extends horizontally from one side of the injection mechanism 3 to above the unloading end of the conveyor belt 1 so that the cooling box 51 can continuously complete the cooling operation of the material in the ejection mold.

[0027] In order to consider the material feeding operation in the injection mechanism 3, refer to the attached Figure 3As shown, a donkey-hide gelatin block forming device also includes a feeding mechanism 7, which adopts negative pressure conveying or auger conveying in the prior art. The feeding end of the feeding mechanism 7 is located directly above the injection mechanism 3 so that the molten material can be continuously conveyed into the injection mechanism 3.

[0028] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A donkey-hide gelatin block forming device, characterized in that: It comprises a conveyor belt (1), on which a plurality of molding ejection molds (2) are arranged at equal intervals; A material injection mechanism (3) is mounted on the frame of the conveyor belt (1), and a first position sensor (4) is mounted on the material injection mechanism (3) so that when the first position sensor (4) detects that a molding ejection mold (2) passes below the material injection mechanism (3), the material injection mechanism (3) automatically discharges the material therein into the molding ejection mold (2); A cooling mechanism (5) is also mounted on the frame of the conveyor belt (1) to cool and shape the material in the molding ejection mold (2); A second position sensor (6) is provided on the cooling mechanism (5), and the second position sensor (6) is located above the unloading end of the conveyor belt (1) so that the second position sensor (6) detects that a molding ejection mold (2) passes through the unloading end of the conveyor belt (1), thereby causing the molding ejection mold (2) to eject molding material therein.

2. The donkey-hide gelatin block forming device according to claim 1, characterized in that: The molding ejection mold (2) comprises a mounting seat (21), a molding shell (22), an ejection telescopic cylinder (23) and a top plate (24); There are a plurality of mounting seats (21) which are equidistantly arranged on the belt body of the conveyor belt (1). Each mounting seat (21) is provided with a molding shell (22). The top of the molding shell (22) is open and an ejection telescopic cylinder (23) is provided in its inner cavity. The ejection telescopic cylinder (23) is connected to a top plate (24). The size of the top plate (24) matches the size of the inner cavity of the molding shell (22). The top plate (24) and the open end of the inner cavity of the molding shell (22) form a molding cavity that matches the size of the donkey-hide gelatin block.

3. The donkey-hide gelatin block forming device according to claim 1, characterized in that: The injection mechanism (3) comprises a material storage box (31), a discharge pipe (32) and a discharge valve (33); the material storage box (31) is mounted on a frame of a conveyor belt (1); the top of the material storage box (31) is open and a discharge pipe (32) is provided at the bottom; the discharge pipe (32) is arranged corresponding to one of the molding ejection molds (2) and a discharge valve (33) is installed on the discharge pipe.

4. The donkey-hide gelatin block forming device according to claim 3, characterized in that: The material injection mechanism (3) further comprises a material level sensor (34), and the material level sensor (34) is arranged inside the material storage box (31).

5. The donkey-hide gelatin block forming device according to claim 1, characterized in that: The cooling mechanism (5) comprises a cooling box (51), a cooling air fan (52) and a cooling air duct (53); the cooling box (51) is mounted on a frame of the conveyor belt (1) and is arranged along the conveying direction of the conveyor belt (1); a plurality of cooling air holes are arranged at the bottom of the cooling box (51); a cooling air fan (52) is arranged on the cooling box (51); and the cooling air fan (52) is connected to the cooling box (51) via the cooling air duct (53).

6. The donkey-hide gelatin block forming device according to claim 5, characterized in that: The cooling box (51) extends horizontally from one side of the injection mechanism (3) to above the unloading end of the conveyor belt (1).

7. The donkey-hide gelatin block forming device according to claim 1, characterized in that: It also includes a feeding mechanism (7), which uses negative pressure feeding or auger feeding, and the feeding end of the feeding mechanism (7) is located directly above the injection mechanism (3).

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