Dispersion machine
By designing a synchronously rotatable cleaning plate and mixing tank tilt function in the disperser, the problems of raw material adhesion and low material removal efficiency are solved, and a more efficient cleaning and material removal process is achieved.
Patent Information
- Application Number
- CN202421219269.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
After mixing, the raw materials of existing dispersers may stick to the inner wall of the mixing tank, making it difficult to completely rinse. At the same time, the material collection efficiency is low and the raw materials need to be dug out manually.
A disperser is designed, equipped with a cleaning plate that can rotate synchronously with the mixing head. The rotation of the cleaning plate can effectively prevent the raw materials from sticking and scraping off the sticking raw materials. At the same time, by controlling the inclination angle of the mixing tank, the staff can pour out the raw materials.
Through the design of the cleaning plate, the disperser significantly improves the cleaning efficiency of the inner wall of the mixing tank, prevents raw materials from sticking, simplifies the subsequent cleaning process, and improves the material removal efficiency through the tilt function.
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Figure CN222567596U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dispersers, in particular to a disperser. Background Art
[0002] Disperser is a kind of mixer in a broad sense. Since the use of high-speed agitators (such as disc sawtooth agitators) can form strong turbulence locally, it usually has a strong dispersing and emulsifying effect on the material. Therefore, this type of high-speed agitator is also called a disperser. Dispersers are mainly divided into lifting type dispersers and kettle dispersers. Lifting type dispersers can be divided into hydraulic lifting dispersers, pneumatic lifting dispersers, hand-cranked lifting dispersers, etc. according to the lifting method.
[0003] The Chinese patent with the existing patent application number 202122293733.7 discloses a disperser, including a column, the top of which is movably connected to a hydraulic rod, and the upper surface of the hydraulic rod is fixedly connected to a mounting seat; a motor is provided on one side of the lower surface of the mounting seat, and a movable shaft is fixedly connected to the other side of the lower surface of the mounting seat, and the movable shaft is movably connected to the movable rod inside, and a connecting block is fixedly connected to one side of the outer surface of the movable shaft, and a nozzle is plugged into the lower surface of the connecting block. A disperser of the utility model, through the arrangement of a nozzle, a conduit and a water storage tank, first adds clean water into the water storage tank, and when it needs to be cleaned after use, the water pump in the water storage tank is turned on, and the water flows out through the conduit and is sprayed out from the nozzle, and the high-pressure water mist sprayed by the nozzle rinses the dispersion blade clean, with high cleaning efficiency, avoiding the trouble of manual cleaning, and after cleaning, cleaning liquid can be added to the water storage tank for recycling, which greatly increases the work efficiency.
[0004] However, the disperser still has some shortcomings in actual use. For example, when stirring and dispersing the raw materials of the corrosion-resistant aviation screw PTFE coating, it may adhere to the inner wall of the mixing tank after stirring. Once coagulated, it is difficult to flush it off the inner wall of the mixing tank by simple flushing. At the same time, the dispersed raw materials are in the mixing tank, which is deep and needs to be dug out manually. The steps are cumbersome and the material retrieval efficiency is slow. Utility Model Content
[0005] The purpose of the utility model is to provide a disperser to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a disperser, comprising a main body component, a tank body component is arranged at the bottom front end of the main body component, the main body component comprises a bottom plate, a hydraulic rod is fixedly installed at the middle of the top surface of the bottom plate, a mounting seat is fixedly installed at the top end of the hydraulic rod, a sleeve is fixedly installed at the front end of the bottom of the mounting seat, a rotating shaft is rotatably installed in the sleeve, and a stirring head is fixedly installed at the bottom end of the rotating shaft;
[0007] The tank body assembly includes a U-shaped frame, a rotating shaft is rotatably installed on the top of the inner side surfaces of the baffles on both sides of the U-shaped frame, a stirring tank is arranged between the two rotating shafts, and the two side surfaces of the stirring tank are respectively fixedly connected to one end of a rotating shaft, a U-shaped mounting plate is fixedly installed on one side of the U-shaped frame, a circular shaft is rotatably installed between the two baffles of the U-shaped mounting plate, a worm gear is fixedly sleeved on the circular shaft, an L-shaped mounting plate is fixedly installed on one side of the top of the U-shaped mounting plate, a No. 2 motor is fixedly installed on the top surface of the L-shaped mounting plate, a worm is fixedly installed on the bottom end of the output shaft of the No. 2 motor, the worm is meshingly connected to one side of the worm gear, and one end of the circular shaft is fixedly connected to one end of a rotating shaft arranged on a side close to the worm gear.
[0008] Preferably, a sleeve plate is fixedly sleeved on the shaft body of the rotating shaft, and a cleaning plate is fixedly installed on both side surfaces of the sleeve plate, and the outer side surfaces of the cleaning plates are both arranged in an arc shape.
[0009] Preferably, a transmission groove is provided in the mounting seat, and a pulley is rotatably installed at both ends of the transmission groove, and a transmission belt is transmission-sleeved on the two pulleys.
[0010] Preferably, a No. 1 motor is fixedly mounted on the rear end of the bottom surface of the mounting seat, and the output shaft of the No. 1 motor extends into the transmission groove and is fixedly connected to the center of the bottom surface of a pulley.
[0011] Preferably, the top end of the rotating shaft is fixedly connected to the center of the bottom surface of another pulley.
[0012] Preferably, the U-shaped frame is fixedly mounted on the front portion of the top surface of the bottom plate, and the stirring tank is located directly below the stirring head.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the disperser can conveniently and effectively clean the inner wall of the mixing tank by arranging two cleaning plates that can rotate synchronously with the stirring head, can effectively prevent the raw materials from sticking to the inner wall of the mixing tank, and can also scrape off the already stuck raw materials, making it convenient for subsequent staff to clean the inside of the mixing tank. At the same time, by controlling the inclination angle of the mixing tank, it is convenient for the staff to pour out the dispersed raw materials in the mixing tank, effectively improving the material taking efficiency, reducing the difficulty of material taking, and being more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the three-dimensional structure of the main component of the utility model;
[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the tank assembly of the utility model;
[0017] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of area A.
[0018] In the figure: 1. Main body assembly; 101. Bottom plate; 102. Hydraulic rod; 103. Mounting seat; 104. Pulley; 105. Drive belt; 106. Motor No. 1; 107. Sleeve; 108. Rotating shaft; 109. Agitator head; 110. Sleeve plate; 111. Cleaning plate; 2. Tank assembly; 201. U-shaped frame; 202. Rotating shaft; 203. Agitator tank; 204. U-shaped mounting plate; 205. Round shaft; 206. Worm gear; 207. L-shaped mounting plate; 208. Motor No. 2; 209. Worm. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] The utility model provides a technical solution: comprising a main body component 1, a tank body component 2 is arranged at the bottom front end of the main body component 1, the main body component 1 comprises a bottom plate 101, a hydraulic rod 102 is fixedly installed at the middle of the top surface of the bottom plate 101, a mounting seat 103 is fixedly installed at the top end of the hydraulic rod 102, a sleeve 107 is fixedly installed at the front end of the bottom of the mounting seat 103, a rotating shaft 108 is rotatably installed in the sleeve 107, and a stirring head 109 is fixedly installed at the bottom end of the rotating shaft 108;
[0021] The tank assembly 2 includes a U-shaped frame 201, and a rotating shaft 202 is rotatably installed on the top of the inner side surface of the baffles on both sides of the U-shaped frame 201, and a stirring tank 203 is arranged between the two rotating shafts 202, and the two side surfaces of the stirring tank 203 are respectively fixedly connected to one end of a rotating shaft 202, a U-shaped mounting plate 204 is fixedly installed on one side of the U-shaped frame 201, and a circular shaft 205 is rotatably installed between the two baffles of the U-shaped mounting plate 204, and a worm gear 206 is fixedly sleeved on the circular shaft 205, an L-shaped mounting plate 207 is fixedly installed on one side of the top of the U-shaped mounting plate 204, and a No. 2 motor 208 is fixedly installed on the top surface of the L-shaped mounting plate 207, and a worm 209 is fixedly installed on the bottom end of the output shaft of the No. 2 motor 208, and the worm 209 is meshingly connected with one side of the worm gear 206, and one end of the circular shaft 205 is fixedly connected to one end of a rotating shaft 202 arranged on a side close to the worm gear 206.
[0022] In this embodiment, a sleeve plate 110 is fixedly sleeved on the shaft body of the rotating shaft 108, and a cleaning plate 111 is fixedly installed on both side surfaces of the sleeve plate 110. The outer side surfaces of the cleaning plates 111 are arranged in an arc-shaped surface, and the outer side surfaces of the cleaning plates 111 are arranged in an arc-shaped surface, which fits the inner wall of the mixing tank 203. Therefore, when it rotates, it can prevent the raw materials from sticking to the inner wall of the mixing tank 203, and the raw materials that have already stuck can also be scraped off.
[0023] At the same time, a transmission groove is opened in the mounting seat 103, and a pulley 104 is rotatably installed at both ends of the transmission groove. A transmission belt 105 is transmission-sleeved on the two pulleys 104, and a No. 1 motor 106 is fixedly installed at the rear end of the bottom surface of the mounting seat 103. The output shaft of the No. 1 motor 106 extends into the transmission groove and is fixedly connected to the center of the bottom surface of one pulley 104, and the top of the rotating shaft 108 is fixedly connected to the center of the bottom surface of the other pulley 104. Start the No. 1 motor 106, and the No. 1 motor 106 drives one pulley 104 to rotate. Since the two pulleys 104 are connected by a transmission belt 105, the rotation of one pulley 104 can drive the other pulley 104 to rotate, and the rotation of the other pulley 104 can drive the rotating shaft 108 fixedly connected to its bottom surface to rotate.
[0024] The U-shaped frame 201 is fixedly mounted on the front part of the top surface of the base plate 101, and the mixing tank 203 is located directly below the mixing head 109. The mounting seat 103 is driven down by the hydraulic rod 102. The descent of the mounting seat 103 can drive the mixing head 109 to descend and enter the mixing tank 203, thereby separating the raw materials in the mixing tank 203.
[0025] When in use, the raw materials are poured into the mixing tank 203. After pouring, the No. 1 motor 106 is started. The No. 1 motor 106 drives a pulley 104 to rotate. Since the two pulleys 104 are connected by a transmission belt 105, the rotation of one pulley 104 can drive the other pulley 104 to rotate. The rotation of the other pulley 104 can drive the rotation of the shaft 108 fixedly connected to its bottom surface. The rotation of the shaft 108 can drive the mixing head 109 fixedly installed at its bottom end to rotate, and the mounting seat is driven by the hydraulic rod 102. 103 descends, and the descending of the mounting seat 103 can drive the stirring head 109 to descend and enter the stirring tank 203, so that the raw materials in the stirring tank 203 can be separated. During the separation, the sleeve 110 fixedly sleeved on the rotating shaft 108 and the cleaning plates 111 fixedly installed on both sides thereof will also rotate. The outer side surface of the cleaning plate 111 is arranged in an arc-shaped surface, which fits with the inner wall of the stirring tank 203. Therefore, when it rotates, it can prevent the raw materials from sticking to the inner wall of the stirring tank 203, and the raw materials that have already stuck can also be scraped off.
[0026] At the same time, after the separation of the raw materials is completed, the hydraulic rod 102 is raised with the stirring head 109 and the cleaning plate 111, and then the No. 2 motor 208 is started. The rotation of the No. 2 motor 208 can drive the worm 209 to rotate, and the rotation of the worm 209 can drive the worm wheel 206 to rotate. The rotation of the worm wheel 206 can drive the circular shaft 205 to rotate. Since one end of the circular shaft 205 is fixedly connected to one end of a rotating shaft 202, the rotation of the circular shaft 205 can drive the rotating shaft 202 to rotate. The rotation of the rotating shaft 202 can drive the mixing tank 203 fixedly connected to the rotating shaft 202 to rotate. By controlling the tilt of the mixing tank 203, it is convenient for the staff to pour out the dispersed raw materials in the mixing tank 203.
[0027] To sum up, the disperser can conveniently and effectively clean the inner wall of the stirring tank 203 by setting two cleaning plates 111 that can rotate synchronously with the stirring head 109, which can effectively prevent the raw materials from sticking to the inner wall of the stirring tank 203, and can also scrape off the already adhered raw materials, so as to facilitate the subsequent staff to clean the inside of the stirring tank 203. At the same time, by controlling the inclination angle of the stirring tank 203, the staff can pour out the dispersed raw materials in the stirring tank 203 conveniently, effectively improving the material taking efficiency, reducing the difficulty of material taking, and being more practical.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A disperser, comprising a main assembly (1), characterized in that : A tank assembly (2) is arranged at the front end of the bottom of the main assembly (1), and the main assembly (1) comprises a bottom plate (101), a hydraulic rod (102) is fixedly mounted in the middle of the top surface of the bottom plate (101), a mounting seat (103) is fixedly mounted at the top end of the hydraulic rod (102), a sleeve (107) is fixedly mounted at the front end of the bottom of the mounting seat (103), a rotating shaft (108) is rotatably mounted in the sleeve (107), and a stirring head (109) is fixedly mounted at the bottom end of the rotating shaft (108); The tank assembly (2) comprises a U-shaped frame (201), a rotating shaft (202) is rotatably mounted on the top of the inner side surface of the baffles on both sides of the U-shaped frame (201), a stirring tank (203) is arranged between the two rotating shafts (202), the two side surfaces of the stirring tank (203) are respectively fixedly connected to one end of a rotating shaft (202), a U-shaped mounting plate (204) is fixedly mounted on one side surface of the U-shaped frame (201), and a round shaft (205) is rotatably mounted between the two baffles of the U-shaped mounting plate (204), A worm wheel (206) is fixedly sleeved on the circular shaft (205); an L-shaped mounting plate (207) is fixedly mounted on one side of the top end of the U-shaped mounting plate (204); a No. 2 motor (208) is fixedly mounted on the top surface of the L-shaped mounting plate (207); a worm (209) is fixedly mounted on the bottom end of the output shaft of the No. 2 motor (208); the worm (209) is meshingly connected with one side of the worm wheel (206); and one end of the circular shaft (205) is fixedly connected with one end of a rotating shaft (202) arranged on a side close to the worm wheel (206).
2. A disperser according to claim 1, characterized in that: A sleeve plate (110) is fixedly sleeved on the shaft body of the rotating shaft (108), and a cleaning plate (111) is fixedly mounted on both side surfaces of the sleeve plate (110), and the outer side surfaces of the cleaning plates (111) are both arranged in an arc shape.
3. A disperser according to claim 1, characterized in that: A transmission groove is provided in the mounting seat (103), and a belt pulley (104) is rotatably installed at both ends of the transmission groove. A transmission belt (105) is transmission-sleeved on the two belt pulleys (104).
4. A disperser according to claim 3, characterized in that: A No. 1 motor (106) is fixedly mounted on the rear end of the bottom surface of the mounting seat (103), and the output shaft of the No. 1 motor (106) extends into the transmission groove and is fixedly connected to the center of the bottom surface of a pulley (104).
5. A disperser according to claim 4, characterized in that: The top end of the rotating shaft (108) is fixedly connected to the center of the bottom surface of another pulley (104).
6. A disperser according to claim 1, characterized in that: The U-shaped frame (201) is fixedly mounted on the front portion of the top surface of the bottom plate (101), and the stirring tank (203) is located directly below the stirring head (109).
Citation Information
Patent Citations
Dispersion machine
CN216654524U