Automatic door plate spraying equipment
By introducing cleaning components, electric cylinders and solenoid valves into the door panel spraying equipment, the problems of conveyor belt contamination and difficulty in adjusting the nozzle distance are solved, and efficient and adaptable door panel spraying effect is achieved.
Patent Information
- Application Number
- CN202420437146.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-03-07
AI Technical Summary
During the spraying process, existing door panel spraying equipment can easily cause the conveyor belt to be contaminated by paint, causing contamination, and the distance between the nozzle and the door panel is difficult to adjust, affecting the spraying effect.
An automated door panel spraying equipment was designed, using cleaning components to clean the paint on the power roller, the electric cylinder adjusts the height of the spray pipe, and a solenoid valve is installed on the branch pipe to accommodate door panels of different widths.
It effectively avoids coating pollution to the conveyor belt, ensures good spraying effect, and can adapt to door panels of different thicknesses and widths.
Smart Images

Figure CN222568092U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of door panel processing, in particular to automatic door panel spraying equipment. Background Art
[0002] Spray paint is usually sprayed evenly on the surface of an object with a spray gun. It is resistant to water and oil and dries quickly. It is used to paint cars, airplanes, wood, leather, etc. This substance is toxic and has a certain impact on the body. Different brands of spray paint have different toxicity due to different content of ingredients. Pay special attention to safety when using it, and avoid inhalation and skin contact. In the processing of door panels, it is necessary to spray paint on the surface of the door panels.
[0003] The existing patent CN 209753239 U proposes a painting device for intelligent spraying door panels, including a box body, the inner cavity of the box body is rotatably connected to a driving pulley, one side of the driving pulley is rotatably connected to a driven pulley, the top of the box body is fixedly connected to a feed pipe, one end of the feed pipe is rotatably connected to a spray head, one side of the feed pipe is connected to a laser displacement sensor through a buckle, and the outer wall of the feed pipe is detachably connected to a solenoid valve. The device can realize spraying of door panels.
[0004] However, the equipment still has certain defects in actual use. The equipment uses a conveyor belt to convey door panels. This method will have great disadvantages in actual use. When spraying the door panels, it is inevitable that excess paint will be sprayed onto the conveyor belt, causing the conveyor belt to be contaminated by the paint. After the conveyor belt is contaminated, it will cause pollution to the subsequently placed door panels. At the same time, during the spraying process, if the nozzle is to ensure a good spraying effect, a certain distance must be maintained between the nozzle and the door panel. However, the existing technology is not convenient for adjusting the distance between the nozzle and the spraying surface according to the thickness of the door panel. In response to the above problems, we provide an automated door panel spraying equipment to solve the above-mentioned problems. Utility Model Content
[0005] The purpose of the utility model is to provide an automatic door panel spraying device to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] An automated door panel spraying device comprises a frame, wherein support legs are installed at the four corners of the frame, a plurality of conveying rollers are rotatably connected to both ends of the frame, a mounting frame is fixedly connected to the middle of the upper end of the frame, and a conveying assembly for conveying door panels is provided at a position of the frame below the mounting frame;
[0008] The mounting frame is also provided with a spraying assembly for spraying the door panel;
[0009] A collecting bucket for collecting paint is provided at the middle lower end of the frame.
[0010] As a further solution of the utility model: the conveying assembly includes three power rollers, and the power rollers are rotatably connected to the frame below the mounting frame. The first gear is installed at the position where the connecting shaft at one end of the power roller passes through the frame. The position of the frame between the first gears is provided with a second gear for transmission. A reduction motor for driving the power rollers is also provided on the side of the frame away from the first gear. A cleaning assembly for cleaning the power rollers is also provided below the power rollers.
[0011] As a further solution of the utility model: the cleaning assembly includes two sliding rods, the two sliding rods are fixedly connected side by side in the middle of the lower end of the frame, a moving block is slidably connected between the two sliding rods, the moving block is provided with three cleaning rings corresponding to the power roller, the cleaning ring is provided with a rubber scraping ring for scraping the power roller, and the frame is also provided with a driving assembly for driving the moving block to move along the sliding rods at a position between the two sliding rods.
[0012] As a further solution of the utility model: the driving assembly includes a threaded rod, which is rotatably connected to the frame at a position between the two sliding rods, the threaded rod is threadedly connected to the moving block, and a driving motor for driving the threaded rod to rotate is also provided on one side of the frame.
[0013] As a further solution of the utility model: the spray assembly includes an electric cylinder, electric cylinders are installed on both sides of the upper end surface of the mounting frame, a spray pipe is fixedly connected between the output ends of the two electric cylinders, a plurality of branch pipes are connected to the spray pipe, a nozzle is provided at the lower end of the branch pipe, and an electromagnetic valve is provided on the branch pipe. The upper end surface of the mounting frame is also provided with a material feeding assembly for conveying paint to the spray pipe.
[0014] As a further solution of the utility model: the feeding assembly includes a pumping pump, the pumping pump is installed on the upper end surface of the mounting frame, a hose is provided at the output end of the pumping pump, and one end of the hose away from the pumping pump is connected to the spray pipe.
[0015] As a further solution of the utility model: a controller is provided on one side of the mounting frame, and the reduction motor, drive motor, solenoid valve, electric cylinder and pumping pump are all electrically connected to the controller.
[0016] As a further solution of the utility model: protective covers are installed on both sides of the rack located on the mounting frame.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The utility model can clean the paint on the surface of the power roller by setting a cleaning component when in use, so that the paint sprayed on the power roller can be cleaned off in time when in use, thereby avoiding the contamination of the non-sprayed surface of the subsequent door panel due to the paint on the surface of the power roller.
[0019] 2. The utility model is provided with an electric cylinder, which can adjust the height of the spray tube during use, so that in actual use, the height of the spray tube can be adjusted accordingly according to the thickness of the door panel, so that a certain distance is maintained between the nozzle and the spraying surface of the door panel to ensure the spraying effect.
[0020] 3. The utility model can control the on-off of the branch pipe by setting the solenoid valve on the branch pipe during use, so that in application, the solenoid valve at the corresponding position can be opened according to the width of the door panel, thereby realizing the spraying of door panels of different widths. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the utility model.
[0022] Figure 2 It is a structural schematic diagram of the other side of the utility model.
[0023] Figure 3 It is a schematic diagram of the bottom structure in the utility model.
[0024] Figure 4 It is a structural schematic diagram of the spray pipe in the utility model.
[0025] Figure 5 It is a schematic diagram of the local structure of the utility model.
[0026] Figure 6 This is a schematic diagram of the structure of Example 2 of the present utility model.
[0027] Among them: 1. Frame; 2. Support legs; 3. Power roller; 4. Mounting frame; 5. Spray pipe; 6. Pumping pump; 7. Hose; 8. Electric cylinder; 9. Conveying roller; 10. Collecting bucket; 11. First gear; 12. Second gear; 13. Speed reduction motor; 14. Drive motor; 15. Controller; 16. Sliding rod; 17. Threaded rod; 18. Moving block; 19. Cleaning ring; 20. Rubber scraper ring; 21. Branch pipe; 22. Spray head; 23. Solenoid valve. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Example 1
[0030] See also Figure 1-Figure 5 In an embodiment of the utility model, an automated door panel spraying equipment comprises a frame 1, a conveying assembly and a spraying assembly, wherein support legs 2 are installed at the four corners of the frame 1, and the characteristic is that: a plurality of conveying rollers 9 are rotatably connected to both ends of the frame 1, a mounting frame 4 is fixedly connected to the middle of the upper end of the frame 1, and a collecting bucket 10 for collecting paint is provided at the lower middle end of the frame 1; a controller 15 is provided on one side of the mounting frame 4, and a reduction motor 13, a drive motor 14, a solenoid valve 23, an electric cylinder 8 and a pumping pump 6 are all electrically connected to the controller 15.
[0031] When in use, the door panel to be sprayed is placed on the conveying roller 9 and then pushed to the conveying assembly. The conveying assembly drives the door panel to move. During the movement, the worker turns on the spraying assembly, and the spraying assembly sprays the required paint onto the surface of the door panel. The provided collection bucket 10 can be used to collect excess paint.
[0032] The conveying assembly is arranged at a position where the frame 1 is located below the mounting frame 4, and is used for conveying door panels. The conveying assembly includes three power rollers 3, and the power rollers 3 are rotatably connected to the frame 1 at a position below the mounting frame 4. The first gear 11 is installed at the position where the connecting shaft at one end of the power roller 3 passes through the frame 1, and the position of the frame 1 between the first gears 11 is provided with a second gear 12 for transmission. The side of the frame 1 away from the first gear 11 is also provided with a reduction motor 13 for driving the power roller 3, and a cleaning assembly for cleaning the power roller 3 is also provided at the position below the power roller 3.
[0033] During operation, the reduction motor 13 drives the middle power roller 3 to rotate, and then drives the first gear 11 and the second gear 12 to rotate. Through the transmission of the gears, the three power rollers 3 can rotate in the same direction, thereby realizing the transportation of the door panel.
[0034] The cleaning assembly includes two sliding rods 16, and the two sliding rods 16 are fixedly connected side by side in the middle of the lower end of the frame 1. A moving block 18 is slidably connected between the two sliding rods 16. The moving block 18 is provided with three cleaning rings 19 corresponding to the power roller 3. The cleaning ring 19 is provided with a rubber scraper ring 20 for scraping the power roller 3. The frame 1 is located in the middle of the two sliding rods 16 and is also provided with a driving assembly for driving the moving block 18 to move along the sliding rod 16; the driving assembly includes a threaded rod 17, and the threaded rod 17 is rotatably connected to the frame 1 in the middle of the two sliding rods 16. The threaded rod 17 is threadedly connected to the moving block 18, and a driving motor 14 for driving the threaded rod 17 to rotate is also provided on one side of the frame 1.
[0035] During operation, when the power roller 3 is stained with the sprayed paint, the drive motor 14 can be turned on to drive the threaded rod 17 to rotate. The rotation of the threaded rod 17 can drive the moving block 18 to move along the sliding rod 16. The movement of the moving block 18 can drive the cleaning ring 19 to move. The rubber scraper ring 20 in the cleaning ring 19 is used to scrape and clean the power roller 3, thereby preventing the power roller 3 from being stained with paint and affecting the subsequent spraying of the door panel.
[0036] The spraying assembly is arranged on the mounting frame 4, and is used for spraying the door panel. The spraying assembly includes an electric cylinder 8. The electric cylinder 8 is installed on both sides of the upper end surface of the mounting frame 4. A spraying pipe 5 is fixedly connected between the output ends of the two electric cylinders 8. A plurality of branch pipes 21 are connected to the spraying pipe 5. A nozzle 22 is provided at the lower end of the branch pipe 21. A solenoid valve 23 is provided on each of the branch pipes 21. The upper end surface of the mounting frame 4 is also provided with a feeding assembly for conveying paint to the spraying pipe 5; the feeding assembly includes a pumping pump 6, and the pumping pump 6 is installed at a position on the upper end surface of the mounting frame 4. A hose 7 is provided at the output end of the pumping pump 6, and the end of the hose 7 away from the pumping pump 6 is connected to the spraying pipe 5.
[0037] During operation, the input end of the pumping pump 6 is first connected to the paint box, and then the pumping pump 6 is used to pump the paint into the spray pipe 5, and then through the branch pipe 21 to the nozzle 22, and the nozzle 22 sprays the paint to the surface of the door panel for spraying. The solenoid valve 23 arranged on the branch pipe 21 can be used to control the on-off of the branch pipe 21 during use, so that in application, the solenoid valve 23 in the corresponding position can be opened according to the width of the door panel, thereby realizing the spraying of door panels of different widths.
[0038] Example 2
[0039] See also Figure 6 , which is different from Example 1 in that: protective covers are installed on both sides of the frame 1 located on the mounting frame 4; the protective covers can effectively protect the staff and prevent the paint from getting on the staff during the spraying process.
[0040] The working principle of the utility model is: when working, first connect the input end of the pumping pump 6 to the paint box, place the door panel to be sprayed on the conveying roller 9, and then push it to the power roller 3, and the rotating power roller 3 drives the door panel to move forward. During the movement, the pumping pump 6 pumps the paint into the spray pipe 5, and passes through the branch pipe 21 to the nozzle 22, and the nozzle 22 sprays the paint on the surface of the door panel for spraying. After one spraying is completed, turn on the drive motor 14 to drive the threaded rod 17 to rotate. The rotation of the threaded rod 17 can drive the moving block 18 to move along the sliding rod 16. The movement of the moving block 18 can drive the cleaning ring 19 to move, and the rubber scraper ring 20 in the cleaning ring 19 is used to scrape and clean the power roller 3, thereby preventing the power roller 3 from being contaminated with paint and affecting the subsequent spraying of the door panel.
[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Although the present specification is described in accordance with the implementation modes, not every implementation mode includes only one technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An automated door panel spraying device, comprising a frame (1), wherein support legs (2) are installed at four corners of the frame (1), and characterized in that: Both ends of the frame (1) are rotatably connected to a plurality of conveying rollers (9); the middle of the upper end of the frame (1) is fixedly connected to a mounting frame (4); and a conveying assembly for conveying door panels is provided at a position of the frame (1) below the mounting frame (4); The mounting frame (4) is also provided with a spraying assembly for spraying the door panel; A collecting bucket (10) for collecting paint is provided at the middle lower end of the frame (1).
2. The automatic door panel spraying equipment according to claim 1 is characterized in that: The conveying assembly comprises three power rollers (3), wherein the power rollers (3) are rotatably connected to a position of the frame (1) below the mounting frame (4), a first gear (11) is installed at a position where a connecting shaft at one end of the power roller (3) passes through the frame (1), a second gear (12) for transmission is provided at a position of the frame (1) between the first gears (11), a reduction motor (13) for driving the power rollers (3) is also provided on a side of the frame (1) away from the first gear (11), and a cleaning assembly for cleaning the power rollers (3) is also provided at a position below the power rollers (3).
3. The automatic door panel spraying equipment according to claim 2 is characterized in that: The cleaning assembly comprises two sliding rods (16), the two sliding rods (16) are fixedly connected side by side at a middle position at the lower end of the frame (1), a moving block (18) is slidably connected between the two sliding rods (16), the moving block (18) is provided with three cleaning rings (19) corresponding to the power roller (3), the cleaning ring (19) is provided with a rubber scraper ring (20) for scraping the power roller (3), and the frame (1) is also provided with a driving assembly for driving the moving block (18) to move along the sliding rod (16) at a position between the two sliding rods (16).
4. The automatic door panel spraying equipment according to claim 3 is characterized in that: The driving assembly comprises a threaded rod (17), the threaded rod (17) being rotatably connected to the frame (1) at a position between two sliding rods (16), the threaded rod (17) being threadably connected to a moving block (18), and a driving motor (14) for driving the threaded rod (17) to rotate is also provided on one side of the frame (1).
5. The automatic door panel spraying equipment according to claim 4 is characterized in that: The spraying assembly comprises an electric cylinder (8), the electric cylinders (8) are mounted on both sides of the upper end surface of the mounting frame (4), a spraying pipe (5) is fixedly connected between the output ends of the two electric cylinders (8), a plurality of branch pipes (21) are connected to the spraying pipe (5), a nozzle (22) is arranged at the lower end of the branch pipe (21), and a solenoid valve (23) is arranged on each of the branch pipes (21), and a material conveying assembly for conveying paint to the spraying pipe (5) is also arranged on the upper end surface of the mounting frame (4).
6. The automatic door panel spraying equipment according to claim 5, characterized in that: The material delivery assembly comprises a pumping pump (6), which is mounted on the upper end surface of the mounting frame (4). A hose (7) is provided at the output end of the pumping pump (6), and one end of the hose (7) away from the pumping pump (6) is connected to the spray pipe (5).
7. The automatic door panel spraying equipment according to claim 6, characterized in that: A controller (15) is provided on one side of the mounting frame (4), and the reduction motor (13), the drive motor (14), the solenoid valve (23), the electric cylinder (8) and the pumping pump (6) are all electrically connected to the controller (15).
8. The automatic door panel spraying equipment according to claim 1, characterized in that: The frame (1) is provided with protective covers on both sides of the mounting frame (4).
Citation Information
Patent Citations
Paint spraying equipment for intelligently spraying door plate
CN209753239U
Cited By
Combined processing device of self-service registration machine
CN119793753A