Screening and crushing integrated tooth roller type sine roller screen structure

By designing dust collectors and modular screening and crushing mechanisms in roller screen equipment, the problems of dust pollution and cumbersome equipment maintenance are solved, and more efficient dust treatment and equipment maintenance are achieved.

CN222568320UActive Publication Date: 2025-03-07HUAIBEI HUAXING GONGMAO
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Patent Information

Application Number
CN202421255926.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-07
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

The existing integrated screening and breaking gear roller sine roller screen equipment will cause dust to pollute the environment during use, and disassembly and replace the equipment when it is damaged, which is inefficient.

Method used

A sieve-breaking integrated tooth roller sine roller screen structure is designed, including a work box, a dust collector and a modular screening and crushing mechanism. Dust collectors are used to collect dust, and the modular mechanism allows for the replacement of damaged screening or crushing rollers by simply removing the dust collector.

Benefits of technology

It effectively avoids dust pollution in the environment, simplifies the disassembly and replacement process when equipment is damaged, and improves work efficiency and practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screening and crushing integrated tooth roller type sine roller screen structure, which belongs to the technical field of roller screens, and comprises a working box, a motor I and a motor II are arranged on the front surface of the working box, a screening and crushing mechanism is arranged in the working box, and the screening and crushing mechanism comprises a rotating shaft I and a rotating shaft II, a screening roller is arranged on the circumferential surface of the first rotating shaft, a crushing roller is arranged on the circumferential surface of the second rotating shaft, the front end of the first rotating shaft and the front end of the second rotating shaft are connected with the rear end of a first motor and the rear end of a second motor through cross-shaped inserting blocks correspondingly, and rotating rods are inserted into the rear end of the first rotating shaft and the rear end of the second rotating shaft through cross-shaped inserting blocks correspondingly; through the screening and crushing mechanism, screening rollers and crushing rollers are modularized, when part of the screening rollers or the crushing rollers are damaged, the damaged screening rollers or the damaged crushing rollers can be taken out from the interior of the working box only by disassembling the dust collecting box firstly, operation is easy and rapid, and practicability is higher.
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Description

Technical Field

[0001] The utility model belongs to the technical field of roller screens, and in particular relates to a screening and breaking integrated tooth roller type sinusoidal roller screen structure. Background Art

[0002] The screen surface of the roller screen is composed of many parallel arranged rollers with screen plates installed alternately on them. The rollers rotate through sprockets or gears, and their rotation direction is the same as the material flow direction.

[0003] However, most of the existing screening and crushing integrated tooth roller type sinusoidal roller screen equipment are openly set. During use, the dust generated during ore screening and crushing will float in the working environment, polluting the working environment and harming the health of the workers. In addition, when the existing roller screen is damaged, the motor, screen shaft, etc. need to be disassembled and replaced as a whole, which is troublesome to operate and has low work efficiency. For this reason, we propose a screening and crushing integrated tooth roller type sinusoidal roller screen structure. Utility Model Content

[0004] The utility model aims to provide a screening and breaking integrated tooth roller type sinusoidal roller screen structure to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a screening and crushing integrated tooth roller type sinusoidal roller screen structure, comprising a working box, and a motor 1 and a motor 2 are arranged on the front of the working box, a screening and crushing mechanism is arranged inside the working box, and the screening and crushing mechanism comprises a rotating shaft 1 and a rotating shaft 2, a screening roller is arranged on the circumferential surface of the rotating shaft 1, a crushing roller is arranged on the circumferential surface of the rotating shaft 2, the front ends of the rotating shaft 1 and the rotating shaft 2 are respectively connected to the rear ends of the motor 1 and the motor 2 through a cross plug block, the rear ends of the rotating shaft 1 and the rotating shaft 2 are connected with a rotating rod through a cross plug block, and the circumferential surface of the rear end of the rotating rod is provided with a fan blade.

[0006] Preferably, a dust box is fixedly installed inside the rear end of the working box by bolts, the rotating rod is rotatably installed inside the front end of the dust box, the fan blades are arranged inside the dust box, a ventilation plate is arranged at the front end of the dust box, and a dust outlet pipe is arranged in the middle of the rear end of the dust box.

[0007] Preferably, the circumferential surfaces at the front and rear ends of the rotating shaft one and the rotating shaft two are provided with cross mounting plates, the front end inner wall of the working box and the front face of the dust collecting box are provided with mounting grooves, the front end cross mounting plate is inserted into the inside of the mounting groove at the front end, and the rear end cross mounting plate is inserted into the inside of the mounting groove at the rear end.

[0008] Preferably, a feed bin is provided on the left side of the upper end of the working box, a discharge port is opened in the middle of the lower end of the working box, and a sealing plate is hinged inside the discharge port through a hinge shaft, and a baffle is provided inside the working box, and the baffle is provided above the crushing roller.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] (1) The screening and crushing integrated tooth roller type sinusoidal roller screen structure modularizes the screening roller and the crushing roller through the screening and crushing mechanism. When part of the screening roller or the crushing roller is damaged, the damaged screening roller or the crushing roller can be taken out from the working box by removing the dust collecting box first. The operation is simple and quick, and the practicability is higher.

[0011] (2) The screening and crushing integrated tooth roller type sinusoidal roller screen structure can collect and process the dust generated during the ore screening and crushing operation through the dust collecting box and fan blades, thereby preventing the dust from floating in the working environment and polluting the working environment and damaging the health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 A three-dimensional structural diagram of the utility model

[0013] Figure 2 It is an exploded diagram of the screening and crushing mechanism of the utility model;

[0014] Figure 3 It is a front cutaway perspective view of the utility model;

[0015] Figure 4 It is a right cutaway perspective view of the utility model;

[0016] Figure 5 It is a top-sectional stereoscopic view of the utility model.

[0017] In the figure: 1. working box; 2. motor 1; 3. motor 2; 4. feed bin; 5. screening and crushing mechanism; 501. rotating shaft 1; 502. rotating shaft 2; 503. screening roller; 504. crushing roller; 505. cross plug-in block; 506. rotating rod; 507. fan blade; 508. cross mounting plate; 6. dust collecting box; 7. mounting groove; 8. dust outlet pipe; 9. baffle; 10. sealing plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-Figure 5 The utility model provides a screening and crushing integrated tooth roller type sinusoidal roller screen structure, including a working box 1, a feed bin 4 is arranged on the left side of the upper end of the working box 1, the feed bin 4 is convenient for the material to smoothly enter the interior of the working box 1 through the feed bin 4, and then it is convenient for the material to be screened and crushed, a discharge port is opened in the middle of the lower end of the working box 1, the setting of the discharge port is convenient for the qualified screening and crushed materials to be discharged and collected through the discharge port, and then it is convenient for subsequent use, and the interior of the discharge port is hinged with a sealing plate 10 through a hinge shaft, and the front of the working box 1 is provided with a motor 2 and a motor 3, and the interior of the working box 1 is provided with a screening and crushing mechanism 5, and the screening and crushing mechanism 5 includes a rotating shaft 1 501 and a rotating shaft 2 502, and the circumferential surfaces of the rotating shaft 1 501 and the rotating shaft 2 502 at the front and rear ends are provided with A cross mounting plate 508, a front inner wall of the working box 1 and a front face of the dust collecting box 6 are provided with mounting grooves 7, the front cross mounting plate 508 is plugged into the interior of the front mounting groove 7, and the rear cross mounting plate 508 is plugged into the interior of the rear mounting groove 7. The setting of the mounting groove 7 provides an installation space for the cross mounting plate 508, so that the cross mounting plate 508 can be quickly installed in the working box 1 or taken out from the working box 1 for replacement or maintenance. The rotating shaft 1 501 and the rotating shaft 2 502 are both rotatably mounted in the cross mounting plate 508, and can be installed and fixed on the cross mounting plate 508 without affecting the rotation of the rotating shaft 1 501 and the rotating shaft 2 502. The circumferential surface of the rotating shaft 1 501 is provided with a screening roller 503, and the circumferential surface of the rotating shaft 2 502 is provided with a crushing roller 504;

[0020] It should be noted that there are four motors 2, rotating shafts 501 and screening rollers 503, which are arranged in a horizontal array inside the upper end of the working box 1. At the same time, the feed bin 4 is located above the leftmost screening roller 503, so that after the material enters the working box 1 through the feed bin 4, the four screening rollers 503 rotate, and qualified materials will fall into the lower end of the working box 1 through the gaps between the four screening rollers 503, and larger materials will move to the right with the rotation of the screening rollers 503, thereby realizing the screening and transfer of materials.

[0021] The front ends of the rotating shaft 1 501 and the rotating shaft 2 502 are respectively connected to the rear ends of the motor 1 2 and the motor 2 3 through the cross plug block 505, and the rear ends of the rotating shaft 1 501 and the rotating shaft 2 502 are plugged with a rotating rod 506 through the cross plug block 505;

[0022] It should be noted that a cross slot matching the cross plug block 505 is provided inside the motor shaft at the rear end of motor 1 2 and motor 2 3 and inside the front end of the rotating rod 506, so that the cross plug block 505 at the front end of rotating shaft 1 501 and rotating shaft 2 502 can be smoothly plugged into the inside of the motor shaft, and the cross plug block 505 at the rear end of rotating shaft 1 501 and rotating shaft 2 502 can be smoothly plugged into the front end of the rotating rod 506. Then, when motor 1 2 and motor 2 3 are working, motor 1 2 and motor 2 3 can respectively drive rotating shaft 1 501 and rotating shaft 2 502 to rotate, and can also drive the rotating rod 506 to rotate.

[0023] The circumferential surface of the rear end of the rotating rod 506 is provided with a fan blade 507, and the dust box 6 is fixedly installed inside the rear end of the working box 1 by bolts. The rotating rod 506 is rotatably installed inside the front end of the dust box 6, and the fan blade 507 is arranged inside the dust box 6. The setting of the fan blade 507 can blow air to the rear side of the dust box 6 when the fan blade 507 is working, and then the air is introduced into the feed bin 4, so that the inside of the dust box 6 forms air circulation with the outside world, and then the dust generated when the material is screened and crushed can be collected to prevent the dust from floating randomly. In order to pollute the working environment and harm the health of the workers in the working environment, a ventilation plate is arranged at the front end of the dust collecting box 6, a dust outlet pipe 8 is arranged in the middle of the rear end of the dust collecting box 6, and a baffle 9 is arranged inside the working box 1, and the baffle 9 is arranged above the crushing roller 504, and the baffle 9 is arranged between the rightmost screening roller 503 and the left end crushing roller 504, which can block the crushed materials above the crushing roller 504, and prevent the materials from falling into the lower end of the working box 1 through the gap between the screening roller 503 and the crushing roller 504 before they are crushed;

[0024] It should be noted that the rear end of the dust outlet pipe 8 is connected to the water tank, and it directly leads to the inside of the water tank, so that the dust directly enters the water, avoiding the dust from being directly discharged to the outside to pollute the air.

[0025] The working principle and use process of the utility model are as follows: when it is necessary to screen and crush ore and other materials, first, the ore and the like are fed into the interior of the working box 1 through the feeding bin 4, and then the motor 1 2 and the motor 2 3 are started. The motor 1 2 and the motor 2 3 drive the rotating shaft 1 501 and the rotating shaft 2 502 to rotate, so that the screening roller 503 and the crushing roller 504 rotate. The rotation of the screening roller 503 can screen the materials, so that the qualified materials pass through the gap of the screening roller 503 and fall into the lower end of the working box 1, and the unqualified materials move to the right and fall on the crushing roller 504. After being crushed by the crushing roller 504 and qualified, they fall into the lower end of the working box 1, and then are discharged and collected through the discharge port.

[0026] At the same time, during the screening and crushing process, the rotation of the rotating shaft 1 501 and the rotating shaft 2 502 will also drive the rotating rod 506 to rotate, so that the rotating rod 506 drives the fan blade 507 to rotate, so that air circulation is generated inside the working box 1, and the dust generated during the screening and crushing is discharged and collected through the dust outlet pipe 8, so as to prevent the dust from directly floating in the working environment and polluting the air.

[0027] After this device has been used for a period of time, when some screening rollers 503 or crushing rollers 504 are damaged, unscrew the bolts and remove the dust box 6 from the rear end of the working box 1. At this time, the damaged screening roller 503 or crushing roller 504 can be pulled out from the rear end and replaced with a new screening roller 503 or crushing roller 504, thereby improving subsequent screening and crushing work.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A screening and breaking integrated tooth roller type sinusoidal roller screen structure, comprising a working box (1), wherein a motor 1 (2) and a motor 2 (3) are arranged on the front of the working box (1), characterized in that: A screening and crushing mechanism (5) is arranged inside the working box (1), and the screening and crushing mechanism (5) comprises a rotating shaft 1 (501) and a rotating shaft 2 (502). A screening roller (503) is arranged on the circumferential surface of the rotating shaft 1 (501), and a crushing roller (504) is arranged on the circumferential surface of the rotating shaft 2 (502). The front ends of the rotating shaft 1 (501) and the rotating shaft 2 (502) are respectively connected to the rear ends of the motor 1 (2) and the motor 2 (3) through a cross plug-in block (505). The rear ends of the rotating shaft 1 (501) and the rotating shaft 2 (502) are plugged with a rotating rod (506) through a cross plug-in block (505), and a fan blade (507) is arranged on the circumferential surface of the rear end of the rotating rod (506).

2. The screening and breaking integrated tooth roller type sinusoidal roller screen structure according to claim 1, characterized in that: A dust box (6) is fixedly mounted inside the rear end of the working box (1) by means of bolts, the rotating rod (506) is rotatably mounted inside the front end of the dust box (6), the fan blade (507) is arranged inside the dust box (6), a ventilation plate is arranged at the front end of the dust box (6), and a dust outlet pipe (8) is arranged in the middle of the rear end of the dust box (6).

3. The screening and breaking integrated tooth roller type sinusoidal roller screen structure according to claim 2, characterized in that: The circumferential surfaces of the front and rear ends of the rotating shaft 1 (501) and the rotating shaft 2 (502) are both provided with cross mounting plates (508); the front inner wall of the working box (1) and the front face of the dust collecting box (6) are both provided with mounting grooves (7); the front cross mounting plate (508) is inserted into the interior of the front mounting groove (7); and the rear cross mounting plate (508) is inserted into the interior of the rear mounting groove (7).

4. The screening and breaking integrated tooth roller type sinusoidal roller screen structure according to claim 1, characterized in that: A feed bin (4) is provided on the left side of the upper end of the working box (1), a discharge port is provided in the middle of the lower end of the working box (1), and a sealing plate (10) is hinged inside the discharge port via a hinge shaft, and a baffle (9) is provided inside the working box (1), and the baffle (9) is arranged above the crushing roller (504).