Ceramic tile production ash removal mechanism
By designing a cleaning mechanism including a processing table, electric push rod, bearing, mesh belt conveyor, ash storage compartment, ash suction fan and annular brush, the problem of poor cleaning effect caused by the distance between the cleaning brush and the vacuum cleaner in the prior art is solved, and the effect of instant dust absorption is achieved at close range and the effect of dust cleaning is significantly improved.
Patent Information
- Application Number
- CN202420969900.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The existing ceramic tile production and cleaning mechanism has a distance between the brush and the vacuum cleaner, resulting in poor cleaning effect.
A cleaning mechanism including a processing table, electric push rod, bearing, mesh belt conveyor, ash collection chamber, a vacuum cleaner and annular brush is designed. The gear drives the gear ring to rotate through the motor, so that the ring brush can rotate in real time for cleaning, and instantly suck dust through the vacuum cleaner and enter the ash collection chamber to collect.
The effect of instant ash absorption is achieved at a close range, significantly improving the dust removal effect, and further improving the cleaning effect through the design of multiple gray storage compartments.
Smart Images
Figure CN222568529U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile production, in particular to a dust cleaning mechanism for tile production. Background Art
[0002] The production process of ceramic tiles requires that the raw materials be processed into powder, then molded and fired. The air in the production workshop inevitably contains dust, and the dust on the surface of the tiles needs to be cleaned before firing and when leaving the factory to avoid affecting the quality and appearance of the tiles.
[0003] At present, the cleaning mechanism of tile production uses a brushing mechanism to clean the passing tiles and then cooperates with a vacuum mechanism to collect them. However, there is still a certain distance between brushing and suction, which reduces the cleaning effect. Therefore, a cleaning mechanism for tile production is proposed to facilitate instant suction and collection at a close distance while cleaning, thereby improving the cleaning effect. Utility Model Content
[0004] In view of the problems in the prior art, the utility model provides a dust cleaning mechanism for tile production, which facilitates instant suction and collection at a close distance during dust cleaning, thereby improving the dust cleaning effect.
[0005] The technical solution adopted by the utility model to solve the technical problem is a tile production cleaning mechanism, including a processing table, an electric push rod and a bearing, a mesh belt conveyor is installed on the inner side of the top of the processing table by bolts, an ash collecting bin A is fixed by bolts at the position corresponding to the mesh belt conveyor at the bottom of the processing table, and a dust collecting fan A is installed on one side of the ash collecting bin A by bolts;
[0006] A lifting frame is fixed to the top of the electric push rod by bolts, a dust collecting bin B is installed at the center of the top of the lifting frame by bolts, a dust suction fan B is fixed to one side of the ash collecting bin B through a reserved opening and bolts, a dust suction hood is connected to the bottom of the ash collecting bin B through the lifting frame, and a motor is installed on one side of the ash suction hood by bolts, and an annular brush is provided on the periphery of the bottom of the ash suction hood.
[0007] By adopting the above technical solution, the mesh belt conveyor is used to carry the tiles and transmit them through the bottom of the ring-shaped brush. During processing, the lifting frame is driven down by the electric push rod so that the ring-shaped brush contacts the tiles.
[0008] The motor drives the gear to rotate the gear ring, so that the annular brush rotates in real time with the cooperation of the bearing to clean the dust on the surface of the tile. At the same time, the dust suction fan B draws air into the dust collection bin B, so that the dust suction cover immediately sucks the dust during cleaning and collects it in the dust collection bin B, so as to achieve a close-range instant dust suction effect, thereby improving the dust cleaning effect;
[0009] At the same time, the dust collecting fan A is used to extract air from the dust collecting bin A, and the mesh belt conveyor has a mesh belt surface to facilitate the dust at the bottom of the tiles and the dust that has been cleaned to enter the dust collecting bin A through the ash discharge port for collection, thereby further improving the cleaning effect.
[0010] Specifically, an ash discharge port is provided on the bottom surface of the processing table at a position corresponding to the ash collecting bin A.
[0011] By adopting the above technical solution, the dust discharge port is used to facilitate the dust at the bottom of the tile and the dust dropped by the cleaning to enter the dust collecting bin A.
[0012] Specifically, brackets are provided on the tops of both sides of the processing table, electric push rods are installed on the tops of the brackets through bolts, and driving ends of the electric push rods are connected to the lifting frames.
[0013] By adopting the above technical solution, the electric push rod is supported and fixed by the bracket.
[0014] Specifically, the exhaust end of the dust suction fan A corresponds to the dust collecting bin A, and the exhaust end of the dust suction fan B corresponds to the dust collecting bin B.
[0015] By adopting the above technical solution, the dust suction fan B is used to draw air into the dust collecting bin B, so that the dust suction hood can instantly suck the dust during cleaning and brushing into the dust collecting bin B for collection.
[0016] Specifically, the annular brush is connected to the dust suction cover through a bearing, a gear ring is sleeved on the outer periphery of the bearing, a gear is provided on one side of the gear ring at the bottom of the motor, the motor driving shaft is connected to the gear rotating shaft, and the gear is meshingly connected to the gear ring.
[0017] By adopting the above technical solution, the motor drives the gear to drive the gear ring to rotate, so that the annular brush rotates in real time under the cooperation of the bearing to clean the dust on the surface of the tile.
[0018] Beneficial effects of the utility model:
[0019] (1) The utility model discloses a cleaning mechanism for ceramic tile production, which utilizes a motor to drive a gear to rotate a gear ring, so that a ring-shaped brush rotates in real time with the cooperation of a bearing to clean the dust on the surface of the ceramic tile. At the same time, a dust suction fan B draws air into a dust collecting bin B, so that a dust suction hood instantly sucks the dust during cleaning and collects it in the dust collecting bin B, thereby achieving an instant dust suction effect at a close distance, thereby improving the cleaning effect.
[0020] (2) The utility model discloses a dust-cleaning mechanism for producing ceramic tiles, which utilizes a dust suction fan A to draw air from the dust collecting bin A, and uses a mesh belt conveyor with a mesh belt surface to facilitate the dust at the bottom of the ceramic tiles and the dust that has been cleaned to enter the dust collecting bin A through the dust discharge port for collection, thereby further improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Figure 1 It is an overall schematic diagram of the utility model;
[0023] Figure 2 This is a schematic diagram of the ash discharge port structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the dust suction hood of the utility model;
[0025] In the figure: 1. Processing table; 2. Mesh belt conveyor; 3. Ash collecting bin A; 4. Dust suction fan A; 5. Ash discharge port; 6. Bracket; 7. Electric push rod; 8. Lifting frame; 9. Ash collecting bin B; 10. Dust suction fan B; 11. Ash suction hood; 12. Motor; 13. Ring brush; 14. Bearing; 15. Gear ring; 16. Gear. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0027] In order to improve the cleaning effect, Figure 1-3 As shown, a dust removal mechanism for tile production described in the utility model comprises a processing table 1, an electric push rod 7 and a bearing 14, a mesh belt conveyor 2 is installed on the inner side of the top of the processing table 1 by bolts, an ash collecting bin A3 is fixed to the position of the mesh belt conveyor 2 at the bottom of the processing table 1 by bolts, and a dust collecting fan A4 is installed on one side of the ash collecting bin A3 by bolts;
[0028] A lifting frame 8 is fixed to the top of the electric push rod 7 by bolts, a dust collecting bin B9 is installed at the center of the top of the lifting frame 8 by bolts, a dust suction fan B10 is fixed to one side of the ash collecting bin B9 through a reserved opening and bolts, a dust suction hood 11 is connected to the bottom of the ash collecting bin B9 through the lifting frame 8, a motor 12 is installed on one side of the ash suction hood 11 by bolts, and an annular brush 13 is provided on the outer periphery of the bottom of the ash suction hood 11.
[0029] When in use, the mesh belt conveyor 2 is used to carry the tiles and transport them through the bottom of the annular brush 13. During processing, the electric push rod 7 drives the lifting frame 8 to descend, so that the annular brush 13 contacts the tiles;
[0030] The motor 12 drives the gear 16 to drive the gear ring 15 to rotate, so that the annular brush 13 rotates in real time with the cooperation of the bearing 14 to clean the dust on the surface of the tile. At the same time, the dust suction fan B10 draws air into the dust collecting bin B9, so that the dust suction cover 11 immediately sucks the dust during cleaning and collects it in the dust collecting bin B9, so as to achieve a close-range instant dust suction effect, thereby improving the dust cleaning effect;
[0031] At the same time, the dust collecting fan A4 is used to extract air from the dust collecting bin A3, and the surface of the mesh belt conveyor 2 is mesh belt-shaped to facilitate the dust at the bottom of the tiles and the dust that has been cleaned to enter the dust collecting bin A3 through the ash discharge port 5 for collection, thereby further improving the cleaning effect.
[0032] In order to improve the cleaning effect, for example, Figure 1 , Figure 2 As shown, the utility model also includes that an ash discharge port 5 is provided at a position of the bottom surface of the processing table 1 corresponding to the ash collecting bin A3.
[0033] When in use, the dust discharge port 5 is used to facilitate the dust at the bottom of the tile and the dust dropped by the cleaning to enter the dust collecting bin A3.
[0034] For example, Figure 1 , Figure 2 As shown, the utility model also includes that brackets 6 are provided on the tops of both sides of the processing table 1, and electric push rods 7 are installed on the tops of the brackets 6 through bolts, and the driving ends of the electric push rods 7 are connected to the lifting frames 8.
[0035] When in use, the bracket 6 is used to support and fix the electric push rod 7 .
[0036] For example, Figure 1 , Figure 2 As shown, the utility model also includes that the exhaust end of the dust suction fan A4 corresponds to the dust collecting bin A3, and the exhaust end of the dust suction fan B10 corresponds to the dust collecting bin B9.
[0037] When in use, the dust suction fan B10 is used to draw air into the dust collecting bin B9, so that the dust suction cover 11 immediately sucks the dust during cleaning and collects it into the dust collecting bin B9.
[0038] For example, Figure 1 , Figure 3 As shown, the utility model also includes that the annular brush 13 is connected to the dust suction cover 11 through a bearing 14, a gear ring 15 is sleeved on the outer periphery of the bearing 14, a gear 16 is provided on one side of the gear ring 15 at the bottom of the motor 12, the driving shaft of the motor 12 is connected to the rotating shaft of the gear 16, and the gear 16 is meshingly connected to the gear ring 15.
[0039] When in use, the motor 12 drives the gear 16 to drive the gear ring 15 to rotate, so that the annular brush 13 rotates in real time with the cooperation of the bearing 14 to clean the dust on the surface of the tile.
[0040] When the utility model is in use, the mesh belt conveyor 2 is used to carry the tiles and transport them through the bottom of the annular brush 13. During processing, the electric push rod 7 drives the lifting frame 8 to descend, so that the annular brush 13 contacts the tiles;
[0041] Turn on the dust suction fan A4, the dust suction fan B10 and the motor 12;
[0042] The motor 12 drives the gear 16 to drive the gear ring 15 to rotate, so that the annular brush 13 rotates in real time with the cooperation of the bearing 14 to clean the dust on the surface of the tile. At the same time, the dust suction fan B10 draws air into the dust collecting bin B9, so that the dust suction cover 11 immediately sucks the dust during cleaning and collects it in the dust collecting bin B9, so as to achieve a close-range instant dust suction effect, thereby improving the dust cleaning effect;
[0043] At the same time, the dust collecting fan A4 is used to extract air from the dust collecting bin A3, and the surface of the mesh belt conveyor 2 is mesh belt-shaped to facilitate the dust at the bottom of the tiles and the dust that has been cleaned to enter the dust collecting bin A3 through the ash discharge port 5 for collection, thereby further improving the cleaning effect.
[0044] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A cleaning mechanism for tile production, characterized in that: It comprises a processing table (1), an electric push rod (7) and a bearing (14); a mesh belt conveyor (2) is installed on the inner side of the top of the processing table (1) by means of bolts; a dust collecting bin A (3) is fixed on the bottom of the processing table (1) at a position corresponding to the mesh belt conveyor (2) by means of bolts; a dust collecting fan A (4) is installed on one side of the dust collecting bin A (3) by means of bolts; The top of the electric push rod (7) is fixed with a lifting frame (8) by bolts, and a dust collecting bin B (9) is installed at the center position of the top of the lifting frame (8) by bolts. A dust suction fan B (10) is fixed to one side of the ash collecting bin B (9) through a reserved opening and bolts. The bottom of the ash collecting bin B (9) passes through the lifting frame (8) and is connected to a dust suction cover (11). The dust suction cover (11) has a motor (12) installed on one side by bolts, and an annular brush (13) is provided on the outer periphery of the bottom of the dust suction cover (11).
2. A tile production cleaning mechanism according to claim 1, characterized in that: An ash discharge port (5) is provided on the bottom surface of the processing table (1) at a position corresponding to the ash collecting bin A (3).
3. A tile production cleaning mechanism according to claim 1, characterized in that: Brackets (6) are provided on the tops of both sides of the processing table (1), electric push rods (7) are installed on the tops of the brackets (6) by means of bolts, and the driving ends of the electric push rods (7) are connected to the lifting frames (8).
4. A tile production cleaning mechanism according to claim 1, characterized in that: The exhaust end of the dust suction fan A (4) corresponds to the dust collection bin A (3), and the exhaust end of the dust suction fan B (10) corresponds to the dust collection bin B (9).
5. A tile production cleaning mechanism according to claim 1, characterized in that: The annular brush (13) is connected to the dust suction cover (11) via a bearing (14); a gear ring (15) is sleeved on the outer periphery of the bearing (14); a gear (16) is arranged on the bottom of the motor (12) and located on one side of the gear ring (15); a driving shaft of the motor (12) is connected to a rotating shaft of the gear (16); and the gear (16) is meshingly connected to the gear ring (15).