Novel die box mechanism device of disc drawing machine

By splitting the disc pull mold box and the installation frame independently, and locking and fixing it with a vertical cylinder, the problem of inconsistent swing of the mold box and the traction clamp arm in the prior art is solved, and uniform stress and linear stretching of the copper tube are achieved, and efficiency and material yield are improved.

CN222568811UActive Publication Date: 2025-03-07CAO XIAN AI LUN JIN SHU JIA GONG YOU XIAN GONG SI
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Patent Information

Application Number
CN202420276968.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-04
Publication Date
2025-03-07
Estimated Expiration
2034-02-04

AI Technical Summary

Technical Problem

The existing disc pulling mold box and straightening roller device are integrated. The distance between the mold box and the disc pulling roller is about two meters, which causes the mold box and the traction jaw arm to swing inconsistently during the retraction and locking process of the traction jaw arm, the traction is not in the same straight line, and the copper tube is unevenly subjected to stress, making it difficult to achieve linear stretching, resulting in a high probability of pipe breaking, affecting efficiency and material yield.

Method used

A new type of disk puller mold box mechanism device is designed. By splitting the disk pulling mold box and the installation frame, the mold box swings left and right with the copper tube pulling force, and locking and fixing it through a controlled vertical cylinder after reaching the pulling position, ensuring that the copper tube and the mold box are always in the same straight line.

Benefits of technology

The uniform stress and linear stretching of the copper pipe are achieved, which reduces the probability of pipe breaking, improves the working efficiency and material yield, and saves costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel die box mechanism device of a disc drawing machine, which comprises a disc drawing die part which comprises a disc drawing die box and a guide frame in threaded connection in the middle of the disc drawing die box; the locking part comprises a support in threaded connection with the middle section of one side of the upper end of the guide frame, a first vertical air cylinder connected to one end of the upper portion of the support in a penetrating mode and a second vertical air cylinder connected to the other end of the upper portion of the support in a penetrating mode; and the straightening part comprises a mounting frame arranged on one side of the disc drawing die box. The problems that an existing disc drawing die box and a straightening roll device are integrated, the die box stretches out or retracts back by means of a hydraulic cylinder when swinging left and right, no middle position exists, traction is not on the same straight line, a copper pipe is pulled out of a die, stress of the copper pipe pulled out of the die is uneven, linear stretching of an ultra-thin wall pipe cannot be achieved, the probability of pipe breakage is high, and the efficiency and the yield are affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field, in particular to a novel die box mechanism device for a disc drawing machine. Background Art

[0002] The coil-pulling die box is used for drawing and traction of copper tubes. The existing coil-pulling die box and straightening roller device are integrated. The distance between the die box and the coil-pulling roller is about two meters. During pulling, the traction clamp arm needs to be retracted and then locked according to the rotation of the roller. The copper tube pulled out from the die box needs to swing left and right as the traction clamp arm retracts, and then forms a straight line for pulling to the roller. The left and right swing of the die box is extended or retracted by the hydraulic cylinder, and there is no middle position. During this period, the die box and the traction clamp arm swing inconsistently, the traction is not in a straight line, the copper tube is unevenly pulled out of the die, and the ultra-thin wall tube cannot be stretched linearly when drawn. The probability of tube breakage is high, affecting efficiency and yield rate. Utility Model Content

[0003] The utility model aims to provide a novel die box mechanism device for a disc pulling machine to solve the problem raised in the above-mentioned background technology that the existing disc pulling die box and straightening roller device are integrated, the distance between the die box and the disc pulling roller is about two meters, and the traction clamp arm needs to be retracted and then locked according to the rotation of the roller during drawing. The copper tube pulled out from the die box needs to swing left and right as the traction clamp arm retracts, and then forms a straight line for drawing to the roller. The die box swings left and right by extending or retracting the hydraulic cylinder, and there is no intermediate position. During this period, the die box and the traction clamp arm swing inconsistently, the traction is not in a straight line, the copper tube is pulled out of the die with uneven force, the ultra-thin wall tube cannot be stretched linearly when drawn, and the probability of tube breakage is high, which affects the efficiency and yield rate.

[0004] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0005] The utility model is a novel die box mechanism device for a plate drawing machine, comprising:

[0006] A plate-pulling die section, the plate-pulling die section comprising a plate-pulling die box and a guide frame threadedly connected to a middle portion of the plate-pulling die box;

[0007] The locking part includes a bracket threadedly connected to the middle section of one side of the upper end of the guide frame, a vertical cylinder 1 penetratingly connected to one end of the upper part of the bracket, and a vertical cylinder 2 penetratingly connected to the other end of the upper part of the bracket;

[0008] The straightening part includes a mounting frame arranged on one side of the disc drawing die box.

[0009] Furthermore, the disc-pulling die part also includes a guide frame extending through a corner of the front side of the disc-pulling die box and a control frame whose end is fixedly connected to an end above the guide frame.

[0010] Furthermore, a cavity is opened in the middle of the plate-pulling mold box, and the cavity is U-shaped;

[0011] The middle part of the guide frame is a guide opening which penetrates through the plate-pulling mold box.

[0012] Furthermore, the input ends of the vertical cylinder 1 and the vertical cylinder 2 are sleeve holes, and the sleeve holes are sleeve-connected to the output ends of the external air supply equipment through pipelines.

[0013] Furthermore, the straightening part also includes five shafts rotatably connected to the bottom end of the installation frame, straightening rollers sleeved and fixedly connected to the lower part of the shafts, a connecting frame fixedly connected to one end of the installation frame, a pillar whose end is fixedly connected to one end of the upper part of the connecting frame, and a disc pulling roller rotatably connected to the middle of the pillar.

[0014] Furthermore, the upper portion of the shaft is equidistantly threadedly connected with a limiting stud, and the screw head of the limiting stud is in the shape of a hexagonal socket.

[0015] Further, three of the shafts are rotatably connected to the rear portion of the bottom end of the mounting frame, and one group of the shafts is rotatably connected to the front portion of the bottom end of the mounting frame;

[0016] One group of shaft rods is staggered with respect to the three shaft rods.

[0017] Compared with the prior art, the advantages of the present invention are:

[0018] The utility model separates the coil-drawing die box and the installation frame and sets them independently, so that the coil-drawing die box, which could only swing left and right originally, can be driven to swing left and right by the tube in the drawing movement, so that the coil-drawing die box and the tube are always in a straight line, and after reaching the normal drawing position, the coil-drawing die box can be locked and fixed by the controlled vertical cylinder one and the vertical cylinder two, so that the drawn copper tube is evenly stressed, linear stretching is achieved, the probability of tube breakage is reduced, the working efficiency is improved, the yield rate is increased, and the cost is saved. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1This is the appearance diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the disc-pulling die portion of the utility model;

[0022] Figure 3 It is a schematic diagram of the straightening part of the utility model.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 11. Plate-pulling mold box; 12. Guide frame; 13. Guide frame; 14. Control frame;

[0025] 21. Bracket; 22. Vertical cylinder 1; 23. Vertical cylinder 2;

[0026] 31. Mounting frame; 32. Shaft rod; 33. Straightening roller; 34. Connecting frame; 35. Support column; 36. Pulling drum; 37. Limiting stud. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0028] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific implementation methods disclosed below.

[0029] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0030] Example

[0031] See also Figure 1-3 As shown, this embodiment is a new type of die box mechanism device for a disc drawing machine, comprising:

[0032] The plate-pulling die section includes a plate-pulling die box 11 and a guide frame 12 threadedly connected to the middle of the plate-pulling die box 11;

[0033] The plate-drawing die box 11 is used for drawing the copper tube, and the guide frame 12 is used for guiding the copper tube drawing;

[0034] The middle of the plate-pulling mold box 11 is a cavity opened, and the cavity is U-shaped;

[0035] The cavity is used to receive and install the guide frame 12, and the U-shaped setting is conducive to the drawing of the copper tube;

[0036] The middle part of the guide frame 12 is a guide opening that penetrates through the plate-pulling mold box 11;

[0037] The guide port is used to guide the copper tube during drawing;

[0038] The plate-pulling die section also includes a guide frame 13 extending through a corner of the front side of the plate-pulling die box 11 and a control frame 14 whose end is fixedly connected to an end above the guide frame 12;

[0039] The guide frame 13 guides and guides the liquid for centralized collection, and the control frame 14 applies the required force when the guide frame 12 is disassembled and moved;

[0040] The locking part includes a bracket 21 threadedly connected to the middle section of one side of the upper end of the guide frame 12, a vertical cylinder 1 22 penetrating and connected to one end of the upper part of the bracket 21, and a vertical cylinder 2 23 penetrating and connected to the other end of the upper part of the bracket 21;

[0041] The bracket 21 carries out structural installation of the vertical cylinder 1 22 and the vertical cylinder 2 23. Through the controlled vertical cylinder 1 22 and the vertical cylinder 2 23, the structure of the plate-drawing die box 11 can be positioned after it swings left and right to form a straight line with the copper tube and reaches the drawing position;

[0042] The input ends of the vertical cylinder 1 22 and the vertical cylinder 2 23 are sleeve holes, and the sleeve holes are sleeve-connected to the output ends of the external air supply equipment through pipelines;

[0043] The sleeve hole is connected to one end of the pipeline, and the other end of the pipeline is connected to an external air supply device to provide the power required by the vertical cylinder 1 22 and the vertical cylinder 2 23;

[0044] A straightening unit, the straightening unit includes a mounting frame 31 arranged on one side of the disc drawing die box 11;

[0045] The installation frame 31 provides an installation environment for the structure to be installed;

[0046] The straightening part also includes five shafts 32 rotatably connected to the bottom end of the mounting frame 31, straightening rollers 33 sleeved and fixedly connected to the lower part of the shafts 32, a connecting frame 34 fixedly connected to one end of the mounting frame 31, a support 35 whose end is fixedly connected to one end of the upper part of the connecting frame 34, and a disc pulling roller 36 rotatably connected to the middle part of the support 35;

[0047] The shaft 32 carries out structural support for the straightening roller 33, and the straightening roller 33 is used to straighten the drawn copper tube. The connecting frame 34 carries out structural installation for the support 35, and is used to carry out structural rotation support for the disk-pulling roller 36, and the disk-pulling roller 36 carries out one end of the drawn copper tube.

[0048] The upper part of the shaft 32 is equidistantly threadedly connected with a limit stud 37, and the screw head of the limit stud 37 is hexagonal;

[0049] The limiting stud 37 limits the structure of the straightening roller 33 at the bottom, and the hexagonal shape of the screw head increases the difficulty of disassembling and assembling the limiting stud 37, which has a certain anti-theft effect;

[0050] Three shafts 32 are rotatably connected to the rear of the bottom end of the mounting frame 31, and one group of shafts 32 is rotatably connected to the front of the bottom end of the mounting frame 31;

[0051] A set of shaft rods 32 and three shaft rods 32 are staggered;

[0052] The staggered arrangement between the shafts 32 is conducive to receiving the copper tube in drawing and improving the straightening effect;

[0053] Working principle:

[0054] In advance, the guide frame 12 is structurally controlled by the control frame 14 and placed in the cavity of the plate drawing mold box 11 for thread locking;

[0055] Next, three and two shafts 32 are staggered and rotated to connect the front and rear of the bottom end of the installation frame 31, and the straightening roller 33 is sleeved and fixed to the lower part of the shaft 32, and the limit studs 37 are equidistantly arranged on the upper part of the shaft 32, and the pull roller 36 is installed on the upper part of the connecting frame 34 through the support 35;

[0056] At this time, when the copper tube is pulled by the coil-pulling die box 11 in cooperation with the guide frame 12, the coil-pulling die box 11 is separately arranged from the mounting frame 31, and is affected by the copper tube pulling force to drive the coil-pulling die box 11 to swing left and right, so that the copper tube and the coil-pulling die box 11 are always in a straight line, and after reaching the drawing position, the coil-pulling die box 11 can be locked by the controlled vertical cylinder 1 22 and the vertical cylinder 2 23, and the copper tube subsequently drawn out can be straightened by the straightening roller 33;

[0057] This step ensures that the drawn copper tube is evenly stressed, achieves linear stretching, reduces the probability of tube breakage, improves operating efficiency, increases the yield rate, and saves costs.

[0058] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0059] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A new die box mechanism for a disc drawing machine, characterized in that: include: A plate-pulling die section, the plate-pulling die section comprising a plate-pulling die box (11) and a guide frame (12) threadedly connected to the middle of the plate-pulling die box (11); A locking portion, the locking portion comprising a bracket (21) threadedly connected to a middle section of one side of the upper end of the guide frame (12), a vertical cylinder 1 (22) penetratingly connected to one end of the upper portion of the bracket (21), and a vertical cylinder 2 (23) penetratingly connected to the other end of the upper portion of the bracket (21); A straightening section comprises a mounting frame (31) arranged on one side of a disc drawing die box (11).

2. A new die box mechanism for a disc drawing machine according to claim 1, characterized in that: The plate-pulling die section also includes a guide frame (13) extending through a corner of the front side of the plate-pulling die box (11) and a control frame (14) whose end is fixedly connected to an end above the guide frame (12).

3. A new die box mechanism for a disc drawing machine according to claim 1, characterized in that: The middle part of the plate-pulling mold box (11) is a cavity opened, and the cavity is U-shaped; The middle part of the guide frame (12) is a guide opening which penetrates through the plate-pulling mold box (11).

4. A new die box mechanism for a disc drawing machine according to claim 1, characterized in that: The input ends of the vertical cylinder 1 (22) and the vertical cylinder 2 (23) are sleeve holes, and the sleeve holes are sleeve-connected with the output ends of external air supply equipment through pipelines.

5. A new die box mechanism for a disc drawing machine according to claim 1, characterized in that: The straightening section also includes five shafts (32) rotatably connected to the bottom end of the mounting frame (31), straightening rollers (33) sleeved and fixedly connected to the lower part of the shafts (32), a connecting frame (34) fixedly connected to one end of the mounting frame (31), a support (35) whose end is fixedly connected to one end of the upper part of the connecting frame (34), and a disc pulling roller (36) rotatably connected to the middle part of the support (35).

6. A new die box mechanism for a disc drawing machine according to claim 5, characterized in that: The upper part of the shaft (32) is equidistantly threadedly connected to a limiting stud (37), and the screw head of the limiting stud (37) is in the shape of a hexagonal socket.

7. A new die box mechanism for a disc drawing machine according to claim 5, characterized in that: Three of the shaft rods (32) are rotatably connected to the rear portion of the inner bottom end of the mounting frame (31), and one group of the shaft rods (32) is rotatably connected to the front portion of the inner bottom end of the mounting frame (31); A group of the shaft rods (32) and three of the shaft rods (32) are arranged in a staggered manner.