Machining die for forming aluminum profile thin fin radiator

By designing aluminum profile processing molds divided into molding zones and cooling zones, the problems of uneven forming and deformation of aluminum profiles in existing molds are solved, efficient aluminum profile forming and cooling are achieved, and molding quality and production efficiency are improved.

CN222568835UActive Publication Date: 2025-03-07YONGCHENG ALUMINUM (XINXING) CO LTD
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Patent Information

Application Number
CN202420256799.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-02
Publication Date
2025-03-07
Estimated Expiration
2034-02-02

AI Technical Summary

Technical Problem

During the molding process, the existing aluminum profile extrusion molds cause uneven forming of aluminum profiles, which is inconvenient to release and transport and are prone to damage. The molded aluminum profiles are easily deformed due to high temperatures.

Method used

A processing mold for forming a thin fin radiator of aluminum profile is designed. The mold cylinder is divided into a forming area and a cooling area. A fin mold core is installed in the forming area. A water-cooled cavity and a water-cooled inlet/outlet are provided in the cooling area. The temperature of the forming area is reduced by water-cooled liquid and the deformation probability is reduced.

Benefits of technology

Through the design of the mold, uniform molding and efficient cooling of aluminum profiles are achieved, reducing the probability of deformation after forming, and improving the molding quality and production efficiency.

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Abstract

The utility model relates to the technical field of aluminum profile forming dies, in particular to a machining die for forming an aluminum profile thin fin radiator, which comprises a fixed seat, a guide hole is formed in the fixed seat, a die cylinder is mounted in the guide hole, a fin die core is mounted in the die cylinder, and the die cylinder is divided into a forming area and a cooling area. A water-cooling cavity located in the cylinder wall of the mold cylinder, and a water-cooling inlet and a water-cooling outlet which are communicated with the water-cooling cavity are formed in the cooling area; a connecting disc is installed in the forming area, and a plurality of connecting holes are annularly formed in the connecting disc at equal intervals in a penetrating mode. During extrusion forming, a softened raw material is extruded into a mold barrel, passes through a forming area and forms a required shape through a fin mold core, then a formed aluminum material continuously passes through a cooling area, a cooling cavity is formed in the side wall of the cooling area, and water cooling liquid is introduced through a water cooling inlet and a water cooling outlet, so that the temperature of the forming area is relatively low; and cooling of the formed aluminum radiator is facilitated, the deformation probability caused by softening is reduced, and the forming quality is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile forming molds, and particularly relates to a processing mold for forming a thin fin radiator of an aluminum profile. Background Art

[0002] Aluminum products have a series of excellent properties, such as good strength, good weather resistance, low density, etc., and are often used to make radiator parts or exterior decoration parts. Aluminum profile extrusion molds play a very important role in production, and the quality of mold design directly affects product quality and production cost.

[0003] The utility model with the publication number CN215543802U discloses an aluminum profile extrusion mold, which relates to the technical field of aluminum material forming, to solve the problems that the uneven stress on both sides of the existing aluminum profile easily leads to the phenomenon of unevenness at both ends of the aluminum profile and it is extremely inconvenient to demold and transfer the formed aluminum profile after extrusion, consuming a lot of time, and the profile body is easily damaged by hoisting. An aluminum profile extrusion mold includes a limiting frame; the limiting frame is in a U shape as a whole, and there are four supporting feet at the bottom of the limiting frame, and the upper position at the rear end of the limiting frame is fixedly connected to the front end position of the first limiting frame. Since a clamping template is arranged at the right side position of the first clamping plate and a clamping template is arranged at the left side position of the second clamping plate, and they are symmetrically arranged, when the appearance of the extruded aluminum profile needs to be fixed, the corresponding clamping template can be replaced according to the appearance to be extruded, ensuring the forming effect of the aluminum profile and achieving convenient replacement and time reduction.

[0004] Since a sawtooth groove for forming a fin radiator is arranged in the mold structure in the extrusion mold, and when extruding aluminum materials, the raw materials need to be softened and then extruded into the mold, and the required fin radiator is formed according to the shape of the mold. Since the softened aluminum material needs to extend out after entering the mold, at this time, the temperature of the mold is relatively high, and the hardness of the formed aluminum profile mold is not high, and it is easy to generate deformation. Content of the Utility Model

[0005] The purpose of the utility model is to provide a processing mold for forming a thin fin radiator of an aluminum profile in view of the deficiencies of the prior art.

[0006] To achieve the above purpose, the technical solution of the utility model is as follows:

[0007] A processing mold for forming a thin fin radiator of an aluminum profile includes a fixed seat, the fixed seat is formed with a guiding hole, a mold cylinder is installed in the guiding hole, a fin mold core for forming a fin radiator is installed in the mold cylinder, the mold cylinder is divided into a forming area and a cooling area, the lengths of the forming area and the cooling area are the same respectively, the cooling area is formed with a water cooling cavity located on the wall of the mold cylinder and a water cooling inlet and a water cooling outlet communicated with the water cooling cavity; a connecting disk is installed in the forming area, and the connecting disk is annularly and equidistantly penetrated with a plurality of connecting holes.

[0008] Further: a part of the molding area of ​​the mold cylinder is inserted into the guide hole of the fixing seat, and a connecting sleeve is fixedly nested on the periphery of the mold cylinder.

[0009] Furthermore: a driving cavity is formed in the fixed seat, and the driving cavity is provided with a driving member for driving the mold cylinder to rotate.

[0010] Furthermore: bearing seats which are rotatably matched with the mold barrel are respectively installed at both ends of the guide hole.

[0011] Furthermore: a first key groove is formed on the connecting sleeve, and a second key groove matching with the first key groove is formed on the surface of the mold cylinder.

[0012] Furthermore: the driving member includes a driving gear fixedly nested in the connecting sleeve, and a transmission rack meshing with the driving gear is installed in the driving cavity for transverse sliding.

[0013] Furthermore: coaxially aligned driving holes are respectively opened on both side walls of the fixing seat, a driving shaft is slidably installed in the driving hole, and the driving rack is formed along the length direction of the driving shaft.

[0014] Furthermore: telescopic cylinders are respectively installed on the two side walls of the fixed seat, and the driving ends of the telescopic cylinders are respectively connected to the driving shafts.

[0015] Furthermore: the driving hole is equipped with a guide sleeve, the guide sleeve is used to guide the sliding of the driving shaft, the guide sleeve is also formed with a plurality of side wall holes, and the cylinder body of the telescopic cylinder is connected to the side wall holes of the guide sleeve.

[0016] Furthermore: guide plates are respectively installed on both sides of the fixing seat, and the guide plates are formed with through grooves coaxially aligned with the guide holes.

[0017] The beneficial effects of the utility model are as follows: during extrusion molding, the softened raw material is squeezed into the mold barrel, passes through the molding area, and is formed into a desired shape through the fin mold core. Subsequently, the molded aluminum material continues to pass through the cooling area. Since the side wall of the cooling area is formed with a cooling cavity, water cooling liquid is introduced through the water cooling inlet and the water cooling outlet, so that the temperature of the molding area is relatively low, which is convenient for cooling the aluminum radiator after molding, reduces the probability of deformation caused by softening, and has better molding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the processing mold.

[0019] Figure 2 Schematic diagram of the local explosion structure of the processing mold.

[0020] Figure 3 for Figure 2 Schematic diagram of the local structure in.

[0021] Figure 4 for Figure 2 Schematic diagram of the local structure in.

[0022] Reference numerals include:

[0023] 1-Fixed seat,

[0024] 11-mold cylinder, 12-fin mold core, 13-molding area, 14-cooling area, 15-water cooling chamber,

[0025] 16- water cooling inlet, 17- water cooling outlet, 18- connection plate, 19- connection hole,

[0026] 2-Guide plate,

[0027] 21-guide hole, 22-through groove, 23-drive cavity, 24-bearing seat, 25-connecting sleeve,

[0028] 26-first keyway, 27-second keyway,

[0029] 3-Drive parts,

[0030] 31-driving gear, 32-transmission rack, 33-driving hole, 34-driving shaft, 35-telescopic cylinder,

[0031] 36-guide sleeve, 37-side wall hole. DETAILED DESCRIPTION

[0032] The utility model is described in detail below with reference to the accompanying drawings.

[0033] like Figure 1-4 As shown, a processing mold for forming an aluminum profile thin fin heat sink includes a fixing seat 1, the fixing seat 1 is formed with a guide hole 21, the guide hole 21 is installed with a mold tube 11, the mold tube 11 is installed with a fin core 12 for forming the fin heat sink, the mold tube 11 is divided into a forming area 13 and a cooling area 14, the lengths of the forming area 13 and the cooling area 14 are respectively the same, the cooling area 14 is formed with a water-cooling cavity 15 located on the wall of the mold tube 11 and a water-cooling inlet 16 and a water-cooling outlet 17 connected to the water-cooling cavity 15; the forming area 13 is installed with a connecting plate 18, and the connecting plate 18 is annular and equidistantly penetrated with a plurality of connecting holes 19.

[0034] During extrusion molding, the softened raw material is squeezed into the mold barrel 11, passes through the molding area 13, and is formed into the desired shape through the fin mold core 12. Then the formed aluminum material continues to pass through the cooling area 14. Since the side wall of the cooling area 14 is formed with a cooling cavity, water cooling liquid can be introduced through the water cooling inlet 16 and the water cooling outlet 17, so that the temperature of the molding area 13 is relatively low, which is convenient for cooling the aluminum radiator after molding, reducing the probability of deformation caused by softening, and improving the molding quality.

[0035] A portion of the molding area 13 of the mold tube 11 is inserted into the guide hole 21 of the fixed seat 1, and the mold tube 11 is positioned through the guide hole 21 of the fixed seat 1. The mold tube 11 is coaxially positioned in the guide hole 21 of the fixed seat 1; guide plates 2 are respectively installed on both sides of the fixed seat 1, and the guide plates 2 are formed with through grooves 22 coaxially aligned with the guide holes 21. The fixed seat 1 is further protected by the guide plates 2, and the mold tube 11 passes through the through grooves 22 and the guide holes 21 and is thus installed in the fixed seat 1.

[0036] A driving cavity 23 is formed in the fixed seat 1, and the driving cavity 23 is provided with a driving member 3 for driving the mold tube 11 to rotate. Bearing seats 24 that rotate with the mold tube 11 are respectively installed at both ends of the guide hole 21; driven by the driving member 3, the mold tube 11 will cooperate with the bearing seat 24 and rotate in the guide hole 21, so that the forming direction of the aluminum profile radiator changes.

[0037] Specifically, a connecting sleeve 25 is fixedly nested on the outer periphery of the mold cylinder 11, and a first key groove 26 is formed on the connecting sleeve 25. A second key groove 27 matching the first key groove 26 is formed on the surface of the mold cylinder 11. After the connecting sleeve 25 is coaxially aligned with the first key groove 26 and the second key groove 27, a key block is inserted to realize a fixed connection between the mold cylinder 11 and the connecting sleeve 25. When the connecting sleeve 25 rotates, the corresponding mold cylinder 11 rotates synchronously.

[0038] Specifically, the driving member 3 includes a driving gear 31 fixedly nested in the connecting sleeve 25, and a transmission rack 32 meshing with the driving gear 31 is installed in the driving cavity 23 for transverse sliding. The transmission rack 32 moves laterally, so that the driving gear 31 meshes with the transmission rack 32 for transmission. The driving gear 31 rotates, which can drive the mold tube 11 to rotate in the guide hole 21, so that the direction of the fin mold core 12 changes, and aluminum radiators in different directions can be formed, and the forming direction is diverse.

[0039] Furthermore, coaxially aligned drive holes 33 are respectively provided on the two side walls of the fixed seat 1, and a drive shaft 34 is slidably installed in the drive hole 33. The drive rack 32 is formed along the length direction of the drive shaft 34, and the drive shaft 34 moves axially along the drive hole 33, so that the drive rack 32 formed on the drive shaft 34 can mesh with the drive gear 31 for transmission, thereby driving the mold cylinder 11 to rotate.

[0040] Furthermore, telescopic cylinders 35 are respectively installed on the two side walls of the fixed seat 1, and the driving ends of the telescopic cylinders 35 are respectively connected to the driving shafts 34. The telescopic cylinders 35 can drive the driving shaft 34 to move axially along the driving hole 33, so that the driving rack 32 formed on the driving shaft 34 can mesh with the driving gear 31 for transmission, thereby driving the mold cylinder 11 to rotate.

[0041] Preferably, the driving hole 33 is installed with a guide sleeve 36, which guides the driving shaft 34 for sliding. The guide sleeve 36 is also formed with a plurality of side wall holes 37, and the cylinder body of the telescopic cylinder 35 is connected to the side wall holes 37 of the guide sleeve 36; thereby, the telescopic cylinder 35 is installed on the fixed seat 1.

[0042] In summary, it can be seen that the utility model has the above-mentioned excellent characteristics, which can enhance the performance unprecedented in the prior art and become a product with great practical value.

[0043] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. A processing mold for forming an aluminum profile thin fin heat sink, comprising a fixing seat, the fixing seat is formed with a guide hole, the guide hole is installed with a mold cylinder, and a fin mold core for forming a fin heat sink is installed in the mold cylinder, characterized in that: The mold barrel is divided into a molding area and a cooling area. The molding area and the cooling area have the same length. The cooling area is formed with a water-cooling cavity located on the wall of the mold barrel and a water-cooling inlet and a water-cooling outlet connected to the water-cooling cavity. The molding area is equipped with a connecting plate, which is annular and equidistantly penetrated with multiple connecting holes.

2. The processing mold for forming an aluminum profile thin fin heat sink according to claim 1, characterized in that: A part of the molding area of ​​the mold cylinder is inserted into the guide hole of the fixing seat, and a connecting sleeve is fixedly embedded on the periphery of the mold cylinder.

3. The processing mold for forming an aluminum profile thin fin heat sink according to claim 2, characterized in that: A driving cavity is formed in the fixing seat, and the driving cavity is provided with a driving member for driving the mold cylinder to rotate.

4. The processing mold for forming an aluminum profile thin fin heat sink according to claim 3, characterized in that: The two ends of the guide hole are respectively provided with bearing seats which are rotatably matched with the mold cylinder.

5. The processing mold for forming an aluminum profile thin fin heat sink according to claim 4, characterized in that: The connecting sleeve is formed with a first key groove, and the surface of the mold cylinder is formed with a second key groove that matches the first key groove.

6. The processing mold for forming an aluminum profile thin fin heat sink according to claim 5, characterized in that: The driving member comprises a driving gear fixedly nested in the connecting sleeve, and a transmission rack meshing with the driving gear is installed in the driving cavity for transverse sliding.

7. The processing mold for forming an aluminum profile thin-fin heat sink according to claim 6, characterized in that: The two side walls of the fixing seat are respectively provided with coaxially aligned driving holes, a driving shaft is slidably mounted on the driving hole, and a driving rack is formed along the length direction of the driving shaft.

8. The processing die for forming an aluminum profile thin-fin heat sink according to claim 7, characterized in that: Telescopic cylinders are respectively installed on both side walls of the fixing seat, and driving ends of the telescopic cylinders are respectively connected to driving shafts.

9. The processing die for forming an aluminum profile thin-fin heat sink according to claim 8, characterized in that: The driving hole is provided with a guide sleeve for guiding the driving shaft to slide. The guide sleeve is also formed with a plurality of side wall holes. The cylinder body of the telescopic cylinder is connected with the side wall holes of the guide sleeve.

10. The processing die for forming an aluminum profile thin-fin heat sink according to claim 1, characterized in that: Guide plates are respectively installed on both sides of the fixing seat, and the guide plates are formed with through grooves coaxially aligned with the guide holes.

Citation Information

Patent Citations

  • Aluminum profile extrusion die

    CN215543802U