Bathroom valve gasket continuous punch forming machine tool
By designing a bathroom valve gasket continuous stamping forming machine tool with automatic cutting mechanism and a gear-row system, the problem of equipment in the prior art cannot be continuously worked, and efficient continuous stamping of valve gaskets is achieved.
Patent Information
- Application Number
- CN202420317628.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-02-21
AI Technical Summary
In the prior art, valve gaskets need to be picked up manually after stamping, resulting in the equipment not being able to work continuously and reducing processing efficiency.
A bathroom valve gasket continuous stamping forming machine tool is designed, using an automatic feeding mechanism and a gear system for the gearing to automatically drop the stamping gasket and realize continuous stamping.
Continuous stamping of valve gaskets is achieved, avoiding equipment shutdown during manual pickup and improving processing efficiency.
Smart Images

Figure CN222568955U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bathroom valve processing, in particular to a bathroom valve gasket continuous stamping forming machine tool. Background Art
[0002] The valve is a pipe accessory used to close and open. The bathroom components are composed of multiple pipe accessories. In order to ensure the sealing of the pipe accessories, it is necessary to place a valve gasket at the connection. The valve gasket is a metal sheet formed by stamping a circular metal sheet. The valve gasket is set as a circular ring structure;
[0003] The prior art publication number is CN216540602U, a punching machine for mechanical processing, the top of the punching machine is equipped with a placing table through a strip rib groove, and the placing table is provided with a card slot on two opposite sides;
[0004] The cited prior art stamping equipment needs to take out the valve gasket after stamping it. Since the valve gasket is small in size, it is not convenient to take it out. At the same time, in order to ensure the safety of the staff, the stamping equipment needs to be closed during the taking process, so that the stamping equipment is not stamped continuously, reducing the efficiency of machine tool processing. Utility Model Content
[0005] The utility model aims to provide a continuous stamping machine for bathroom valve gaskets to solve the problem in the current market raised in the above background technology that valve gaskets need to be taken out after being stamped, and the valve gaskets are inconvenient to take out due to their small size.
[0006] To achieve the above object, the utility model provides the following technical solution: a continuous stamping and forming machine tool for sanitary valve gaskets, comprising an upper electric telescopic rod installed at the inner upper end of a fixed frame, and a stamping block is welded to the lower end of the upper electric telescopic rod;
[0007] It also includes: a moving rod, which is slidably connected to the left and right sides of the fixed frame, and a mold is rotatably connected between the moving rods on the left and right sides, and an automatic unloading mechanism is arranged between the mold and the fixed frame, and the automatic unloading mechanism turns the mold through the arrangement of a tooth row and a full gear, and a tooth row is welded on the right end of the fixed frame, and the front side of the tooth row is meshed with a full gear;
[0008] The installation frame is welded through the upper left side of the fixed frame, and a plurality of gasket bodies are stacked inside the installation frame, and the lower end of the installation frame is fitted with the upper end of the moving rod and the mold.
[0009] Preferably, a placement groove is opened at the lower end of the fixing frame, and a lower electric telescopic rod is welded to the lower right corner of the fixing frame, and the left end of the lower electric telescopic rod is fixed together with the moving rod on the right side.
[0010] Preferably, the automatic unloading mechanism includes a fixed rod, which is welded to the upper left end of the right movable rod, and the middle bearing of the fixed rod is connected to a full gear, and the lower end of the shaft of the full gear is welded with an upper bevel gear.
[0011] Preferably, the inner lower end of the mold is a through structure, and the right end of the mold is threadedly connected with a lower bevel gear, and the lower bevel gear and the upper bevel gear are meshed with each other.
[0012] Preferably, the moving rods on the left and right sides have one end close to the mold internally threadedly connected to a limiting ring, and the inner side of the limiting ring fits with the end of the mold, so that the limiting ring limits the two ends of the mold.
[0013] Preferably, the mounting frame is in the form of a circular ring, the depth of the mold is equal to the thickness of the gasket body, and the single rotation angle of the mold is equal to 180 degrees.
[0014] Preferably, through holes are provided on both left and right sides of the interior of the fixing frame, and the gasket body can be dropped into the interior of the placement groove through the through holes.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the continuous stamping forming machine tool for sanitary valve gaskets does not require staff to take the valve gaskets after they are processed, so there is no need to shut down the stamping equipment, so that the stamping equipment can work continuously and improve work efficiency. The specific contents are as follows:
[0016] 1. When the full gear moves to mesh with the gear row, the gear row causes the full gear to rotate, thereby turning the mold. The mold turning can cause the valve gasket placed inside to fall down, and the staff does not need to take the valve gasket. Therefore, there is no need to cut off the power of the stamping equipment, so the stamping can continue, greatly improving work efficiency;
[0017] 2. The upper end of the moving rod is aligned with the lower end of the installation frame, so that the upper end of the moving rod on the left is limited by the gasket body inside the installation frame. After the mold moves to the bottom of the gasket body, the bottom gasket body falls into the inside of the mold, thereby realizing automatic loading;
[0018] 3. The placement groove is set to place the waste and the finished products after processing, and collect the processed gasket body. The through hole is located at the upper end of the placement groove, thereby separating the waste and the processed gasket body;
[0019] 4. The lower bevel gear is connected to the right side of the mold by thread, so that the lower bevel gear can be separated from the mold. The lower bevel gear can be retained during the mold replacement process. At the same time, the position of the lower bevel gear on the mold is fixed, so that the lower bevel gear and the upper bevel gear can maintain meshing;
[0020] 5. The limiting ring is threadedly connected to the mold, so that the left and right ends of the mold can be fixed, which is convenient for disassembly and installation of the mold. The mold can be replaced according to the specifications of the gasket body. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the main cross-sectional structure of the mold of the utility model;
[0023] Figure 3 This is a schematic diagram of the main structure of the utility model;
[0024] Figure 4 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0025] Figure 5 This is a schematic diagram of the main cross-sectional structure of the lower bevel gear of the utility model;
[0026] Figure 6 For this utility model Figure 5 Enlarged structural diagram at B in the middle.
[0027] In the figure: 1. fixed frame; 2. lower electric telescopic rod; 3. gear row; 4. upper electric telescopic rod; 5. stamping block; 6. upper bevel gear; 7. mold; 8. moving rod; 9. gasket body; 10. installation frame; 11. placement groove; 12. full gear; 13. fixed rod; 14. limit ring; 15. lower bevel gear. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figure 1-Figure 6 , the utility model provides the following technical solutions:
[0030] Embodiment 1: In order to solve the problem of needing to take a single punched gasket body 9 in the prior art, the following technical solution is disclosed, see Figure 1-Figure 4As shown, a continuous stamping machine tool for bathroom valve gaskets includes an upper electric telescopic rod 4, which is installed at the upper end of the fixed frame 1, and a stamping block 5 is welded at the lower end of the upper electric telescopic rod 4; it also includes: a moving rod 8, which is slidably connected to the left and right sides of the fixed frame 1, and a mold 7 is rotatably connected between the moving rods 8 on the left and right sides, and an automatic unloading mechanism is arranged between the mold 7 and the fixed frame 1, and the automatic unloading mechanism turns the mold 7 through the arrangement of a tooth row 3 and a full gear 12, and a tooth row 3 is welded at the right end of the fixed frame 1, and the front side of the tooth row 3 is meshed with a full gear 12; The automatic unloading mechanism includes a fixed rod 13, which is welded to the upper left end of the right moving rod 8, and the middle bearing of the fixed rod 13 is connected with a full gear 12, and the lower end of the shaft of the full gear 12 is welded with an upper bevel gear 6; the inner lower end of the mold 7 is a through structure, and the right end of the mold 7 is threadedly connected with a lower bevel gear 15, and the lower bevel gear 15 and the upper bevel gear 6 are meshed with each other; a placement groove 11 is opened at the inner lower end of the fixed frame 1, and a lower electric telescopic rod 2 is welded at the inner lower right corner end of the fixed frame 1, and the left end of the lower electric telescopic rod 2 is fixed to the moving rod 8 on the right side;
[0031] The lower electric telescopic rod 2 moves the right moving rod 8 to the left, and the right moving rod 8 moves the left moving rod 8 to the left through the mold 7 until the mold 7 moves to the lower end of the mounting frame 10. Then the staff places the gasket body 9 inside the mounting frame 10, and the bottom gasket body 9 falls into the mold 7. Then the lower electric telescopic rod 2 moves the right moving rod 8 to the right, and the right moving rod 8 moves to the right. The right moving rod 8 moves to the right, driving the mold 7 and the left moving rod 8 to move to the right synchronously. When the mold 7 moves to the bottom of the stamping block 5, the lower electric telescopic rod 2 extends and contracts, and the upper electric telescopic rod 4 moves the stamping block 5 downward, and the stamping block 5 moves downward to stamp the gasket body 9 inside the mold 7. The waste generated after stamping falls into the left placement slot 11 through the lower end of the die 7 and the through hole on the left side, and then the lower electric telescopic rod 2 continues to shorten. When the full gear 12 moves to mesh with the tooth row 3, the tooth row 3 causes the full gear 12 to rotate, and the rotation of the full gear 12 drives the upper bevel gear 6 to rotate synchronously, and the rotation of the upper bevel gear 6 drives the lower bevel gear 15 to rotate synchronously, and the rotation of the lower bevel gear 15 drives the die 7 to rotate synchronously. The die 7 rotates 180 degrees, and the gasket body 9 inside moves downward by its own weight. The gasket body 9 falls into the right placement slot 11 through the through hole on the right, realizing automatic loading and unloading, and no manual work is required to take the processed gasket body 9, which can realize continuous stamping and improve work efficiency.
[0032] Embodiment 2: A new technical solution added on the basis of Embodiment 1, see Figure 1As shown, the mounting frame 10 is welded through the upper left side of the fixed frame 1, and a plurality of gasket bodies 9 are stacked inside the mounting frame 10, and the lower end of the mounting frame 10 is in contact with the upper ends of the moving rod 8 and the mold 7; through holes are provided on both the left and right sides of the fixed frame 1, through which the gasket bodies 9 can fall into the placement groove 11;
[0033] The moving rod 8 on the left side moves to the right side to the lower end of the installation frame 10. Since the lower end of the installation frame 10 and the lower end of the moving rod 8 fit each other, the gasket body 9 inside the installation frame 10 is limited to prevent the gasket body 9 from falling downwards.
[0034] Embodiment 3: A new technical solution added on the basis of Embodiment 2, see Figure 5-Figure 6 As shown, the moving rods 8 on the left and right sides are internally threadedly connected to the limiting ring 14 at one end close to the mold 7, and the inner side of the limiting ring 14 fits with the end of the mold 7, and the limiting ring 14 limits the two ends of the mold 7; the mounting frame 10 is set as a circular ring, the depth of the mold 7 is equal to the thickness of the gasket body 9, and the single rotation angle of the mold 7 is equal to 180 degrees;
[0035] Since a variety of different valves are installed on the bathroom component, the specifications of the gasket bodies 9 inside bathroom valves of different specifications are also different. The limit ring 14 is turned by hand. During the rotation of the limit ring 14, it moves synchronously outward until the limit ring 14 is separated from the moving rod 8. Then the lower electric telescopic rod 2 moves the moving rod 8 on the right side to the right until the moving rod 8 on the right side is separated from the right end of the mold 7. Then the mold 7 is taken down and the corresponding mold 7 is placed inside the left moving rod 8. The limit ring 14 is turned by hand. During the rotation of the limit ring 14, it moves synchronously inward. The limit ring 14 moves inward to fix the two ends of the mold 7, thereby realizing the installation and disassembly of the mold 7.
[0036] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A continuous stamping machine for bathroom valve gaskets, comprising an upper electric telescopic rod (4) mounted on the upper end of a fixed frame (1), and a stamping block (5) welded to the lower end of the upper electric telescopic rod (4); It is characterized in that Also includes: A moving rod (8) is slidably connected to the left and right sides of the interior of the fixed frame (1), and a mold (7) is rotatably connected between the moving rods (8) on the left and right sides, and an automatic unloading mechanism is provided between the mold (7) and the fixed frame (1), and the automatic unloading mechanism turns the mold (7) by means of a tooth row (3) and a full gear (12), and a tooth row (3) is welded at the right end of the interior of the fixed frame (1), and the front side of the tooth row (3) is meshed with a full gear (12); The mounting frame (10) is welded through the upper left side of the fixed frame (1), and a plurality of gasket bodies (9) are stacked inside the mounting frame (10), and the lower end of the mounting frame (10) is in contact with the upper ends of the moving rod (8) and the mold (7).
2. A continuous stamping machine for bathroom valve gaskets according to claim 1, characterized in that: The fixing frame (1) has a placement groove (11) at the lower end thereof, and a lower electric telescopic rod (2) is welded to the lower right corner of the fixing frame (1), and the left end of the lower electric telescopic rod (2) is fixed to the right moving rod (8).
3. The continuous stamping machine tool for bathroom valve gaskets according to claim 1, characterized in that: The automatic unloading mechanism comprises a fixed rod (13) which is welded to the upper left end of the right moving rod (8), and the middle bearing of the fixed rod (13) is connected to a full gear (12), and the lower end of the shaft of the full gear (12) is welded to an upper bevel gear (6).
4. A continuous stamping machine tool for bathroom valve gaskets according to claim 3, characterized in that: The inner lower end of the mold (7) is a through structure, and the right end of the mold (7) is threadedly connected with a lower bevel gear (15), and the lower bevel gear (15) and the upper bevel gear (6) are meshed with each other.
5. The continuous stamping machine tool for bathroom valve gaskets according to claim 1, characterized in that: The ends of the moving rods (8) on the left and right sides close to the mold (7) are internally threadedly connected to the limiting ring (14), and the inner side of the limiting ring (14) is in contact with the end of the mold (7), so that the limiting ring (14) limits the two ends of the mold (7).
6. The continuous stamping machine tool for bathroom valve gaskets according to claim 1, characterized in that: The installation frame (10) is arranged in a circular ring, the depth of the mold (7) is equal to the thickness of the gasket body (9), and the single rotation angle of the mold (7) is equal to 180 degrees.
7. The continuous stamping machine tool for bathroom valve gaskets according to claim 1, characterized in that: Through holes are provided on both left and right sides of the interior of the fixing frame (1), through which the gasket body (9) can fall into the interior of the placement groove (11).
Citation Information
Patent Citations
Punching machine tool for machining
CN216540602U