Cylinder cover casting mold for diesel engine

By designing a diesel engine cylinder head casting mold with fixed table, base, lower mold, mold, upper mold and other components, the problem of existing molds being unable to be disassembled and assembled quickly, and the rapid disassembly and assembly of molds and the improvement of production efficiency are achieved.

CN222569202UActive Publication Date: 2025-03-07NINGBO DONGYIN SHIP PARTS MFG CO LTD
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Patent Information

Application Number
CN202420689437.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2025-03-07
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The existing diesel engine cylinder head casting mold cannot be disassembled and assembled quickly, which requires a lot of time and manpower to replace the mold every time, which increases the production line downtime and reduces production efficiency.

Method used

A mold structure including a fixing table, base, lower mold, mold, upper mold, connecting frame, fixed column, fixing rod, engaging rod, spring and clamping block is designed. Through the cooperation of these components, the rapid disassembly and assembly of the mold is achieved.

Benefits of technology

It realizes rapid disassembly and assembly of molds, reduces the time and labor required to replace molds, reduces the production line downtime, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dies, and discloses a cylinder cover casting die for a diesel engine, which comprises a fixed table and a base, a lower die is arranged at the top of the fixed table, a die body is arranged at the top of the lower die, an upper die is slidably connected to the top of the die body, and a connecting frame is fixedly connected to one side of the die body. A fixing column is slidably connected into the connecting frame, a fixing rod is fixedly connected to the bottom of the upper mold, the fixing rod is slidably connected into the connecting frame, a clamping rod is fixedly connected to the top of the lower mold, the clamping rod is slidably connected into the connecting frame, and a clamping block is slidably connected into the connecting frame. According to the utility model, through the matching between the lower die and the clamping block, the effect that the die can be quickly disassembled and assembled is achieved, the problems that the die cannot be quickly disassembled and assembled, a large amount of time and manpower are needed for replacing the die every time, and the shutdown time of a production line is increased are solved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a cylinder head casting mold for a diesel engine. Background Art

[0002] A marine diesel engine is a diesel engine specially designed for use in a ship's power system. It is an internal combustion engine that generates energy by burning diesel fuel to drive the ship forward. Marine diesel engines generally use the diesel combustion principle and use compression ignition to ignite the fuel. The cylinder head of a diesel engine is a component installed above the engine cylinder block, which is located between the cylinder block and the cylinder head gasket. The cylinder head is usually made of cast iron or aluminum alloy, with strong heat resistance and sealing performance. The cylinder head usually has a complex shape and structure, so during production, it is necessary to use molds to ensure that accurate parts are produced to maintain their required shape and size. The use of molds can greatly improve production efficiency.

[0003] After searching, the publication number: CN219402201U discloses a casting mold for a diesel engine cylinder head, including an upper sand box, a top surface of the upper sand box is provided with an extrusion plate, and a bottom surface of the upper sand box is provided with a lower sand box, a plurality of casting holes are provided inside the extrusion plate, a positioning rod is provided inside one of the plurality of casting holes, and a sealing block is rotatably connected in the remaining casting holes, and a synchronous adjustment mechanism is bridged on both sides of the opposite surface of the upper sand box and the extrusion plate. The casting mold for a diesel engine cylinder head described in the utility model, the vertical extrusion of the extrusion plate greatly improves the molding efficiency of the casting, and ensures that the pressure on the molding sand at different positions is the same, reduces the problem of tight mold deviation of the molding sand, improves the casting effect of the cylinder head, and can adjust the casting position to adapt to castings of different shapes and specifications. Although the neatness of the bottom surface of the extrusion plate is ensured in the application, it does not take into account that the mold cannot be quickly disassembled and assembled, and each mold replacement takes a lot of time and manpower, resulting in an increase in the downtime of the production line, thereby improving production efficiency. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a cylinder head casting mold for a diesel engine, aiming to improve the problem that the mold cannot be quickly disassembled and assembled, and each mold replacement requires a lot of time and manpower, resulting in increased production line downtime, thereby improving production efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a casting mold for a cylinder head for a diesel engine, comprising a fixed platform and a base, a lower mold is arranged on the top of the fixed platform, a mold body is arranged on the top of the lower mold, an upper mold is slidably connected to the top of the mold body, a connecting frame is fixedly connected to one side of the mold body, a fixed column is slidably connected inside the connecting frame, a fixing rod is fixedly connected to the bottom of the upper mold, the fixing rod is slidably connected to the inside of the connecting frame, a clamping rod is fixedly connected to the top of the lower mold, the clamping rod is slidably connected to the inside of the connecting frame, a clamping block is slidably connected inside the connecting frame, a spring is arranged at one end of the fixing column, one end of the spring is fixedly connected to one side of the clamping block, one side of the clamping block is fixedly connected to a connecting plate, one side of the connecting plate is fixedly connected to a sliding block, and a limiting component is arranged on one side of the fixing rod.

[0006] Furthermore, the limiting assembly comprises a limiting block, one side of the limiting block is fixedly connected to one side of the fixing rod, and the limiting block is in contact with the sliding block.

[0007] Furthermore, a fixing plate is fixedly connected to the top of the base, a motor is fixedly connected to the top of the fixing plate, and a rotating wheel 1 is fixedly connected to the output end of the motor.

[0008] Furthermore, two left-right symmetrical fixed frames are fixedly connected to the top of the base, and the rotating wheel is rotatably connected to the interior of one of the fixed frames.

[0009] Furthermore, a second rotating wheel is rotatably connected inside the other fixed frame, and a synchronous belt is provided between the second rotating wheel and the outer wall of the first rotating wheel.

[0010] Furthermore, a guide rail 1 is fixedly connected to the top of the base, a first slide is fixedly connected to one side of the synchronous belt, and the first slide is internally slidably connected to the outer wall of the guide rail 1.

[0011] Furthermore, a second slide plate is fixedly connected to the other side of the synchronous belt, and a second guide rail is fixedly connected to the top of the base.

[0012] Furthermore, the second slide plate is internally slidably connected to the second outer walls of the guide rail, and the second slide plate and the first slide plate are both fixedly connected with positioning rods at the top.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, the mold can be quickly disassembled and assembled through the cooperation between the lower mold and the mold body, the upper mold, the connecting frame, the fixed column, the fixed rod, the locking rod, the spring and the clamping block, which solves the problem that the mold cannot be quickly disassembled and assembled, and each mold replacement requires a lot of time and manpower, resulting in increased downtime of the production line, thereby improving production efficiency.

[0015] 2. In the utility model, the effect of rapid positioning is achieved through the cooperation between the motor and the rotating wheel 1, the fixed frame, the rotating wheel 2, the synchronous belt, the first slide plate, the guide rail 1, the positioning rod, the guide rail 2 and the second slide plate, which solves the problem that the mold cannot be positioned quickly and accurately during installation, which may lead to incorrect alignment between the mold parts and increase the risk of damage to the mold, thereby improving the flexibility of the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional schematic diagram of a cylinder head casting mold for a diesel engine proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the top structure of a lower mold of a cylinder head casting mold for a diesel engine proposed by the utility model;

[0018] Figure 3 This is a schematic diagram of the side wall structure of a die body of a diesel engine cylinder head casting die proposed by the utility model;

[0019] Figure 4 This is a cross-sectional view of a connection frame of a diesel engine cylinder head casting mold proposed by the utility model;

[0020] Figure 5 The utility model is a cross-sectional view of a base of a cylinder head casting mold for a diesel engine.

[0021] Legend:

[0022] 1. Fixed table; 2. Base; 3. Lower mold; 4. Mold body; 5. Upper mold; 6. Connecting frame; 7. Fixed column; 8. Fixed rod; 9. Engaging rod; 10. Spring; 11. Block; 12. Connecting plate; 13. Slider; 14. Limit block; 15. Motor; 16. Rotating wheel 1; 17. Fixed frame; 18. Rotating wheel 2; 19. Synchronous belt; 20. First slide plate; 21. Guide rail 1; 22. Positioning rod; 23. Guide rail 2; 24. Second slide plate; 25. Fixed plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 2-Figure 4The utility model provides an embodiment: a cylinder head casting mold for a diesel engine, comprising a fixed platform 1 and a base 2, a lower mold 3 is arranged on the top of the fixed platform 1, a mold body 4 is arranged on the top of the lower mold 3, an upper mold 5 is slidably connected to the top of the mold body 4, a connecting frame 6 is fixedly connected to one side of the mold body 4, a fixed column 7 is slidably connected inside the connecting frame 6, a fixing rod 8 is fixedly connected to the bottom of the upper mold 5, the fixing rod 8 is slidably connected inside the connecting frame 6, a clamping rod 9 is fixedly connected to the top of the lower mold 3, the clamping rod 9 is slidably connected inside the connecting frame 6, a clamping block 11 is slidably connected inside the connecting frame 6, a spring 10 is arranged at one end of the fixing column 7, one end of the spring 10 is fixedly connected to one side of the clamping block 11, one side of the clamping block 11 is fixedly connected to a connecting plate 12, one side of the connecting plate 12 is fixedly connected to a sliding block 13, a limiting component is arranged on one side of the fixing rod 8, the limiting component includes a limiting block 14, one side of the limiting block 14 is fixedly connected to one side of the fixing rod 8, and the limiting block 14 contacts the sliding block 13.

[0025] Specifically, when the mold needs to be disassembled, the upper mold 5 needs to be moved upward first. This movement process will drive the fixing rod 8 fixedly connected at the bottom to move inside the connecting frame 6. The movement of the fixing rod 8 further drives the movement of the limit block 14 fixedly connected on one side, and during the movement, the limit block 14 contacts the slider 13 and applies an extrusion force to it. At this time, the force applied to the slider 13 causes it to move toward the inside of the connecting frame 6, and the movement of the slider 13 drives the movement of the connecting plate 12 fixedly connected on one side. After the connecting plate 12 is subjected to force, it drives the clamping block 11 fixedly connected on one side to slide toward the inside of the connecting frame 6. This sliding process causes the clamping rod 9 engaged with the clamping block 11 to be loosened, thereby realizing the disassembly of the mold and achieving the effect of quick disassembly and assembly of the mold.

[0026] Reference Figure 1 and Figure 5 A fixed plate 25 is fixedly connected to the top of the base 2, a motor 15 is fixedly connected to the top of the fixed plate 25, a rotating wheel 16 is fixedly connected to the output end of the motor 15, two left-right symmetrical fixed frames 17 are fixedly connected to the top of the base 2, the rotating wheel 16 is rotatably connected to the inside of one of the fixed frames 17, and a rotating wheel 2 18 is rotatably connected to the inside of the other fixed frame 17, and a synchronous belt 19 is provided on the outer wall of the rotating wheel 2 18 and the rotating wheel 1 16.

[0027] Specifically, when using the mold, first place the mold on the surface of the fixed table 1. Next, the output end of the motor 15 drives the rotating wheel 16 to start rotating. The rotating wheel 16 rotates synchronously with the rotating wheel 2 18 through the synchronous belt 19 provided on the outer wall of the rotating wheel 16, thereby achieving the driving effect.

[0028] Reference Figure 1 and Figure 5A guide rail 21 is fixedly connected to the top of the base 2, a first slide 20 is fixedly connected to one side of the synchronous belt 19, the first slide 20 is internally slidably connected to the outer wall of the guide rail 21, a second slide 24 is fixedly connected to the other side of the synchronous belt 19, a guide rail 23 is fixedly connected to the top of the base 2, the second slide 24 is internally slidably connected to the outer wall of the guide rail 23, and a positioning rod 22 is fixedly connected to the top of the second slide 24 and the first slide 20.

[0029] Specifically, the force exerted on the synchronous belt 19 guides the first slide 20 fixedly connected on one side to move on the outer wall of the guide rail 1 21, and also drives the second slide 24 fixedly connected on the other side to move on the outer wall of the guide rail 2 23. Through the movement of the first slide 20 and the second slide 24, the positioning rod 22 fixedly connected at the top also moves accordingly. In this way, the positioning rod 22 can quickly and accurately position the mold, achieving the effect of rapid positioning.

[0030] Working principle: when the mold needs to be disassembled, the upper mold 5 is first moved upward. The upper mold 5 is forced to drive the fixing rod 8 fixedly connected at the bottom to move inside the connecting frame 6. The fixing rod 8 is forced to drive the limit block 14 fixedly connected on one side to move. During the movement, the limit block 14 contacts the slider 13 to squeeze it. At this time, the slider 13 is forced to move inside the connecting frame 6. The slider 13 is forced to drive the connecting plate 12 fixedly connected on one side to move. The connecting plate 12 is forced to drive the card block 11 fixedly connected on one side to slide inside the connecting frame 6, so that the locking rod 9 engaged with the card block 11 is released, thereby the mold is disassembled, achieving the goal of the mold being able to be quickly disassembled. The mold is used to achieve the effect of quick disassembly and assembly. When using the mold, first place the mold on the upper surface of the fixed table 1, and then drive the rotating wheel 16 to rotate through the output end of the motor 15. The rotating wheel 16 drives the rotating wheel 2 18 to rotate synchronously through the synchronous belt 19 arranged on the outer wall. At this time, the synchronous belt 19 is forced to drive the first slide 20 fixedly connected on one side to move on the outer wall of the guide rail 1 21. At the same time, the synchronous belt 19 also drives the second slide 24 fixedly connected on the other side to move on the outer wall of the guide rail 2 23. The movement of the first slide 20 and the second slide 24 drives the positioning rod 22 fixedly connected on the top to move, so that the positioning rod 22 positions the mold, achieving the effect of quick positioning.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A diesel engine cylinder head casting mold, comprising a fixing platform (1) and a base (2), characterized in that: A lower mold (3) is arranged on the top of the fixed platform (1), a mold body (4) is arranged on the top of the lower mold (3), an upper mold (5) is slidably connected to the top of the mold body (4), a connecting frame (6) is fixedly connected to one side of the mold body (4), a fixing column (7) is slidably connected inside the connecting frame (6), a fixing rod (8) is fixedly connected to the bottom of the upper mold (5), the fixing rod (8) is slidably connected inside the connecting frame (6), a clamping rod (9) is fixedly connected to the top of the lower mold (3), the clamping rod (9) is slidably connected inside the connecting frame (6), a clamping block (11) is slidably connected inside the connecting frame (6), a spring (10) is arranged at one end of the fixing column (7), one end of the spring (10) is fixedly connected to one side of the clamping block (11), one side of the clamping block (11) is fixedly connected to a connecting plate (12), one side of the connecting plate (12) is fixedly connected to a sliding block (13), and a limiting component is arranged at one side of the fixing rod (8).

2. A diesel engine cylinder head casting mold according to claim 1, characterized in that: The limiting assembly comprises a limiting block (14), one side of the limiting block (14) is fixedly connected to one side of the fixing rod (8), and the limiting block (14) is in contact with the sliding block (13).

3. The diesel engine cylinder head casting mold according to claim 1, characterized in that: A fixing plate (25) is fixedly connected to the top of the base (2), a motor (15) is fixedly connected to the top of the fixing plate (25), and a rotating wheel (16) is fixedly connected to the output end of the motor (15).

4. A diesel engine cylinder head casting mold according to claim 3, characterized in that: The top of the base (2) is fixedly connected to two left-right symmetrical fixed frames (17), and the rotating wheel 1 (16) is rotatably connected to the inside of one of the fixed frames (17).

5. A diesel engine cylinder head casting mold according to claim 4, characterized in that: The other fixed frame (17) is internally rotatably connected with a second rotating wheel (18), and a synchronous belt (19) is provided on the outer wall of the second rotating wheel (18) and the first rotating wheel (16).

6. A diesel engine cylinder head casting mold according to claim 5, characterized in that: A guide rail 1 (21) is fixedly connected to the top of the base (2), a first slide plate (20) is fixedly connected to one side of the synchronous belt (19), and the first slide plate (20) is internally slidably connected to the outer wall of the guide rail 1 (21).

7. A diesel engine cylinder head casting mold according to claim 6, characterized in that: A second slide plate (24) is fixedly connected to the other side of the synchronous belt (19), and a second guide rail (23) is fixedly connected to the top of the base (2).

8. A diesel engine cylinder head casting mold according to claim 7, characterized in that: The second slide plate (24) is internally slidably connected to the outer wall of the second guide rail (23), and a positioning rod (22) is fixedly connected to the top of the second slide plate (24) and the first slide plate (20).

Citation Information

Patent Citations

  • Casting mold for cylinder cover of diesel engine

    CN219402201U